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4

Table of Contents

Preface  . . . . . . . . . . . . . . . . . . . . . . . 2
Proper use . . . . . . . . . . . . . . . . . . . . . 3
Notes on warranty . . . . . . . . . . . . . . . 3
Acceptance of the machine . . . . . . . . 3

1

Safety Information . . . . . . . . 5

1.1

General Safety Information  . . 5

1.2

Safety and Warning Symbols . 6

1.2.1

Generally Applicable Symbols 6

1.3

Labels at the Machine  . . . . . . 7

1.4

Operation/Safety Information . 9

1.5

Information on Cleaning . . . . 10

1.6

Maintenance Instructions . . . 11

1.7

Disposal   . . . . . . . . . . . . . . . 13

1.8

Accident Prevention Regula-

tion . . . . . . . . . . . . . . . . . . . . 13

2

First Operation . . . . . . . . . .  14

2.1

Battery System. . . . . . . . . . .  14

2.1.1 Mount Battery. . . . . . . . . . . .  15
2.1.2 Charge Batteries  . . . . . . . . .  16
2.2

Before Work . . . . . . . . . . . . .  17

2.3

Switch the machine on . . . . .  17

2.4

End of work  . . . . . . . . . . . . .  17

3

Operation  . . . . . . . . . . . . . .  18

3.1

Control Elements and Indica-

tors . . . . . . . . . . . . . . . . . . . .  18

3.1.1 Key Switch . . . . . . . . . . . . . .  18
3.1.2 Emergency OFF Switch . . . .  18
3.1.3 Battery Charge Indication. . .  18
3.1.4 Direction and Speed Adjust-

ment . . . . . . . . . . . . . . . . . . .  19

3.1.5 Start-up Lever  . . . . . . . . . . .  19
3.1.6 Pad Ground Pressure Indica-

tor . . . . . . . . . . . . . . . . . . . . .  19

3.2

Adjust Pad Ground Pressure 20

3.3

Adjust Working or Transport 

Position  . . . . . . . . . . . . . . . .  21

4

Technical Data . . . . . . . . . .  22

5

Maintenance/Service . . . . .  24

5.1

Maintenance Instructions . . .  24

5.2

Remedy . . . . . . . . . . . . . . . .  25

5.3

Maintenance Schedule. . . . .  27

5.4

General Provisions. . . . . . . .  28

5.5

Electric System  . . . . . . . . . .  28

5.5.1 Fuses . . . . . . . . . . . . . . . . . .  28
5.5.2 Check battery . . . . . . . . . . . .  28
5.6

Install Pads. . . . . . . . . . . . . .  29

5.7

Replace Sealing Strip. . . . . .  30

5.8

Clean Dust Collector  . . . . . .  31

5.9

Clean Housing . . . . . . . . . . .  31

5.10

Check Carbon Brushes  . . . .  32

Declaration of Conformity..............33

Table of Contents

Summary of Contents for Cleanserv PB51/2000

Page 1: ...Instruction Manual Cleanserv PB51 2000 7675...

Page 2: ...mportant information regarding opera tion maintenance and service Throughout this manual texts which concern safety are indicated by the cor responding danger pictogram Should you have any questions i...

Page 3: ...ized by us The manufacturer is not deemed liable for any damage resulting from unauthorized modifications to the vehicle The machine has not been designed for col lecting dusts which are detrimental t...

Page 4: ...e on 17 2 4 End of work 17 3 Operation 18 3 1 Control Elements and Indica tors 18 3 1 1 Key Switch 18 3 1 2 Emergency OFF Switch 18 3 1 3 Battery Charge Indication 18 3 1 4 Direction and Speed Adjust...

Page 5: ...ollowing 16 Pads and Dust Bags Polishing Pad peach PN 7856 05 Polishing Pad jackeroo PN 7853 05 Polishing Pad champ PN 7854 05 Polishing Pad blue ice PN 7855 05 Papier Dust Bag PN 7676 05 Hepa Dust Ba...

Page 6: ...f en vironment Tab 1 Versions of safety and warning symbols used Symbol Symbol Hazardous for Description DANGER persons and goods dangerous situation caused by misuse inaccurate adherence of instructi...

Page 7: ...achine The following safety and information signs are legibly attached to the ma chine Missing or illegible stickers have to be replaced Hako nameplate Fig 1 1 Nameplate Fig 1 2 Fig 1 Safety and infor...

Page 8: ...Information Label Information on the operating in structions read and observe Fig 2 1 Label Pad ground pressure Fig 2 2 36 Volt system Fig 2 3 Fig 2 Safety and informationsigns attached to the machin...

Page 9: ...tion The machine may be used for cleaning such surfaces approved by the owner or this authorised representative Do not use the machine on floors which are not suitable for the ultra high speed process...

Page 10: ...the ma chine Disconnect the battery plug Do not allow water to en ter any electric part Do not park the machi nein the near of stoves burners open flames or other sources of heat Protect the machine a...

Page 11: ...will find professional advice and effective support there Refer to the maintenance schedule for information on the type and intervals of mainte nance work Specific safety provisions Risk of injury Swi...

Page 12: ...ndition but recharge them as soon as possible Keep the battery dry and clean and protect it from soiling e g by metal dust to avoid leakage current Connect batteries ac cording to the battery di agram...

Page 13: ...e batteries Never touch inhale or swallow the content of batteries Health hazard Do not allow batteries to get into the environment Risk of contami nating the ground and water In accor dance with symb...

Page 14: ...System Please observe the fol lowing safety provision Before first operation of the ma chine proceed to a proper initial charging of the battery which is lo cated under the front hood Fig 3 1 For cha...

Page 15: ...traction block batter ies 1 Make sure that the machine is switched off by key switch Fig 4 4 and the key is pulled 2 Open the front hood Fig 4 2 3 Take the batteries by the handles and place the thre...

Page 16: ...First switch charg er unit OFF then separate battery cable and charger unit 1 Make sure that the machine is switched off by key switch Fig 5 1 and the key is pulled 2 Open the font hood Fig 4 2 3 Dis...

Page 17: ...to be clean level and free from objects 1 3 Switch the machine on 1 Switch the machine on by the key switch Check emergency switch and release if required 2 Check battery condition see page 18 3 Set...

Page 18: ...o prevent such emer gency 1 1 3 Battery Charge Indication Switch the machine on by key switch Fig 7 1 Charge condition of the bat teries is checked and shown by indica tor Fig 7 2 after approx 20 seco...

Page 19: ...p Lever The start up levers are located at the handles next to the control panel These levers Fig 6 3 are used to switch on the travel drive assembly and the pad drive 1 1 6 Pad Ground Pressure Indica...

Page 20: ...ED zone Do not let the machine run on the spot for a longer time Always move the machine upon switch ing on in order to avoid possible damaging of the floor Increase or re duce pad ground pressure onl...

Page 21: ...the pedal Fig 10 1 to set the pol ishing head either to its working or transport position Working position lightly push pedal to the outside release and then let pedal slowly go Transport position dep...

Page 22: ...imensions Length Width Height cm cm cm 154 56 109 Working width cm 51 Area performance m2 h 1600 Total weight Net weight without batteries Net weight with batteries kg kg 110 230 Driving performance D...

Page 23: ...ces 1 min Inch 1 2000 16 Battery system pieces 3 x 12V 105 Ah Noise emission value Sound power level LpA at the ear of the operator measured according to DIN EN 60335 2 67 under maximum working condit...

Page 24: ...es against unintend ed starting and unwanted rolling of the machine have to be taken Please observe the fol lowing safety provi sions Take the machine into operation only with all safety facilities fi...

Page 25: ...d Engine carbon brushes worn Incorrect adjustment of pad ground pressuret Fasten battery cable Turn on safety switch Replace engine carbon brushes Modify pad ground pressure Machine difficult to push...

Page 26: ...One of the batteries is damaged Battery is used out Excessive pad ground pressure Wrong pad type Replace battery After Sales Service Replace battery After Sales Service Reduce pad ground pressure Use...

Page 27: ...y 6 monthly Yearly Check batteries and re charge if required Check dust collector check dust bags ducts and hoses as well and clean if required Check sealing strip and replace if required Clean housin...

Page 28: ...ore working at the electric system pull the key from the key switch and disconnect the bat tery plug 1 5 1 Fuses For replacement use fuses of the same type and connecting load In case of repeated fuse...

Page 29: ...ses after each pad replacement and clean if required 1 Switch machine off by key switch and disconnect battery plug 2 Use pedal Fig 12 1 to set the pol ishing head to transport position 3 Unscrew pad...

Page 30: ...witch machine off by key switch and disconnect battery plug 2 Use pedal Fig 13 1 to set the pol ishing head into transport position 3 Loosen screws Fig 13 4 and re taining ring Fig 13 3 until the seal...

Page 31: ...move dust bag Fig 14 2 3 Check dust ducts and hoses as well and clean if required 4 Proceed to installation in inverse or der Remove suction hoses by lightly turning and pulling Provide for appropriat...

Page 32: ...ement if the carbon brushes are worn to a length of 10 mm or if they are damaged Four carbon brushes are required Have these works per formed by your Hako contract dealer or by the After Sales Service...

Page 33: ...ce with 2004 108 EEC Reference was made to the following standards and or norms and or techni cal specifications to ensure proper im plementation of the safety and health requirements in the EU Direct...

Page 34: ...Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2710 3100 02...

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