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3. WARNINGS, CAUTIONS, AND NOTES

  WARNING

Warnings and cautions are placed at critical points in this manual to direct the operator's attention to 
significant items. They are defined as follows:

 

WARNING  :

 Failure to comply with a WARNING may result in serious injury or death.

 CAUTION  :

 Failure to comply with a CAUTION may result in injury to the operator, or damage to 

the items involved.

 

NOTE 

:

 A NOTE indicates a procedure or point that is important to the process being 

described.

 

EXAMPLE  :

 An EXAMPLE is given to demonstrate a particular procedure point or process. 

  WARNING

To avoid damage to the unit, do not turn the power switch OFF until the pump stops automatically 
by cooling down (until 

appears on the display) after use.

  CAUTION

When the power is ON, the temperature of the hot air and the nozzle ranges from 100 to 500°C (200 
to 930°F.). To avoid injury to personnel or damage to items in the work area, observe the following:

  Do not direct the hot air toward personnel or touch the metal parts near the nozzle.

  Do not use the product near combustible gases or flammable materials.

  Advise those in the work area that the unit can reach very high temperatures and should be considered 

potentially dangerous.

  Turn the power OFF when no longer using the HAKKO FR-803B or when leaving it unattended.

  Before replacing parts or storing the unit, allow the unit to cool and then turn the power OFF. 

  Do not use the product for a long time at the same place.

  This appliance is not intended for use by persons (including children) with reduced physical, sensory or 

mental capabilities, or lack of experience and knowledge, unless they have been given supervision or 
instruction concerning use of the appliance by a person responsible for their safety.

  Children should be supervised to ensure that they do not play with the appliance.

Observe the following precautions to prevent accidents or damage to the unit.

  Do not strike the handpiece against hard surface or otherwise subject it to physical shock.

  Be sure the unit is grounded. Always connect power to a grounded receptacle.

  Do not disassemble the pump or the vacuum pump.

  Do not modify the unit.

  Use only genuine HAKKO replacement parts.

  Do not wet the unit or use the unit with wet hands.

  Remove power cord by holding the plug – not the wires.

  Do not leave the vacuum pump on for long periods of time.

  Make sure the work area is well ventilated.

  While using the HAKKO FR-803B, donʼt do anything which may cause bodily harm or physical damage.

Summary of Contents for FR-803B

Page 1: ...ead this manual before operating the HAKKO FR 803B Keep this manual readily accessible for reference TABLE OF CONTENTS 1 PACKING LIST 1 2 SPECIFICATIONS 1 3 WARNINGS CAUTIONS AND NOTES 2 4 PART NAMES...

Page 2: ...0 500 C 200 930 F sensor Modes Manual Auto Timer 50 file step External dimensions 160 W 145 H 230 D mm 6 3 5 7 9 1 in Weight 5 kg 11 02 lb Handpiece Power consumption 100V 280W 110V 330W 120V 400W 220...

Page 3: ...y high temperatures and should be considered potentially dangerous Turn the power OFF when no longer using the HAKKO FR 803B or when leaving it unattended Before replacing parts or storing the unit al...

Page 4: ...nting screw Airflow meter File number display Temperature Timer display Handpiece holder mounting screw Display steps Airflow control knob Mode selecting button Vacuum indicator Sensor internal Vacuum...

Page 5: ...The airflow can be set in the range of 5 to 20 l min This button displays and selects the MANUAL and AUTO modes This indicator lights the selected mode This indicator lights when the vacuum pump is i...

Page 6: ...en the nozzle mounting screw Pass the vacuum pipe through the nozzle hole and attach the nozzle Figure 5 d Tighten the nozzle mounting screw 2 Attach the pad a Attach the pad Figure 7 b Adjust the pad...

Page 7: ...be connected to FR 803B with the junction cord which permits FR 820 to be used along with FR 803B running in AUTO mode CAUTION Make sure the power to FR 803B is OFF before connecting FR 820 to FR 803...

Page 8: ...n the component on the PWB Vacuum function automatically will turn OFF 5 seconds after starting selected the profile In REMOVE mode the vacuum function automati cally turns ON during the last 10 secon...

Page 9: ...r stops blowing and the temperature display reads NOTE When the forced air shutoff function is enabled ON pressing the HOT AIR button again stops blowing air provided that the temperature readout is l...

Page 10: ...value is displayed press the button The UNITS digit begins to ash 4 Enter the UNITS digit Select your desired value for the UNITS digit in the same manner as for the TENS digit When your desired value...

Page 11: ...handpiece causes the unit to begin to blow and setting the temperature pro le causes it to start the le program NOTE When FR 820 has been connected to FR 803B with the junction cord pressing the HOT A...

Page 12: ...ce Hot air blows from the nozzle to melt the solder The station operates based on the preprogrammed temperature pro le Figure 2 CAUTION To stop the program press the HOT AIR button Cooling begins Vacu...

Page 13: ...le Figure 2 CAUTION To stop the program press the HOT AIR button Cooling begins Part suction When the timer runs down to 10 sec the vacuum automatically turns ON and the part is sucked Lift the handp...

Page 14: ...the or button to display Then press the button to select and shift to the step selection mode 3 Select your desired step using the or button Display your desired step and press the button to select A...

Page 15: ...igit begins to ash b Enter the HUNDREDS digit Use the or buttons to select your desired value for the TENS digit When your desired value is displayed press the button The UNITS digit begins to ash c E...

Page 16: ...g mode in step 3 8 a The HUNDREDS digit on the temperature timer display section ashes Press the button to select The TENS digit begins to ash b Enter the TENS digit Use the or button to select your d...

Page 17: ...hen turning the airflow control knob G Set data checking method Setting in Auto mode Select your desired le No in advance Press the button Press and hold the button for more than 1 second Mode display...

Page 18: ...in Change of count down method Opened timer closed timer o or c o opened timer Change of control card lock function Normal single lock 1 or 2 1 normal Change of forced air shutoff function ON Enable O...

Page 19: ...displayed press the button The UNITS digit begins to flash Enter the UNITS digit c Select your desired value for the UNITS digit in the same manner as for the TENS digit When your desired value is di...

Page 20: ...uum pipe Measure the resistance value 1 Measure the resistance value a of the sensor The normal value is 0 2 Measure the resistance value b of the heater The normal values are approx imately 33 10 100...

Page 21: ...tch is turned ON CHECK Is the power cord or connection plug discon nected ACTION Connect it CHECK Is the fuse blown ACTION Investigate why the fuse blew and then replace the fuse CHECK Is the sensor b...

Page 22: ...83 A1258B SOP 7 6 12 7 0 3 0 5 8 2 0 32 11 7 0 46 A1470 BGA 8 8 A1471 BGA 12 12 A1472 BGA 13 13 A1473 BGA 15 15 A1474 BGA 18 18 A1475 BGA 27 27 A1476 BGA 35 35 A1477 BGA 38 38 A1478 BGA 40 40 13 0 51...

Page 23: ...SOP 5 6 13 0 22 0 51 4 4 I D 0 17 4 8 0 19 10 0 39 5 7 0 22 15 0 59 7 2 0 28 16 0 63 A1134 SOP 7 5 18 0 3 0 7 7 2 0 28 19 0 75 A1142B Bent Single 1 5 3 0 06 0 12 45 1 5 0 0 6 I D 3 0 1 2 10 5 A1325 D...

Page 24: ...h spring washer M3 6 4 Pan head screw with spring plain washer M3 6 2 NOTE Spare or repair parts do not include mounting screws if they are not listed on the specifications Screws must be ordered sepa...

Page 25: ...ed cord but no plug 220 240V B2422 Power cord 3 wired cord BS plug India B2424 Power cord 3 wired cord European plug 220V KTL 230V CE B2425 Power cord 3 wired cord BS plug 230V CE U K B2426 Power cord...

Page 26: ...d assembly With silicone tube B1188 Silicone hose Tapping screw Nominal size 2 6 6 2 Item No Part No Part Name Specifications B3023 Vacuum pipe adjust ment knob L With screw B1354 Cord stopper for han...

Page 27: ...1 1 1 4 1 3 1 3 1 3 1 2 1 2 1 3 1 3 CN3 1 SW1 START SW2 VACUUM 1 2 1 3 14 WIRING DIAGRAM Transformer Pump Vacuum pump P W B Handpiece Power switch Power receptacle Pump Ground Heater Heating element...

Page 28: ...kousa com HONG KONG HAKKO DEVELOPMENT CO LTD TEL 2811 5588 FAX 2590 0217 http www hakko com hk E mail info hakko com hk HEAD OFFICE TEL 81 6 6561 3225 FAX 81 6 6561 8466 http www hakko com E mail sale...

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