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SMD Rework Station with Vacuum Pickup

Instruction Manual

Thank you for purchasing the HAKKO FR-803B SMD Rework Station. 

This unit features:

 Digital control and display of time and temperature

 Display of air-flow rate

 Manual and automatic modes

 Built-in vacuum pickup

Please read this manual before operating the HAKKO FR-803B.

Keep this manual readily accessible for reference.

TABLE OF CONTENTS

1. PACKING LIST  ………………………………………… 1

2. SPECIFICATIONS ……………………………………… 1

3. WARNINGS, CAUTIONS, AND NOTES  …………… 2

4. PART NAMES …………………………………………… 3

5. PREPARATION: ASSEMBLY AND ELECTRICAL CONNECTION …… 5

6. OPERATION  …………………………………………… 8

7. PARAMETERS  ……………………………………… 17

8. OFFSET SETTING METHOD ……………………… 18

9. MAINTENANCE / INSPECTION …………………… 19

10. ERRO MESSAGE  ………………………………… 20

11. TROUBLESHOOTING  …………………………… 20

12. OPTINAL PARTS …………………………………… 21

13. PARTS LIST / STATION …………………………… 23

13. PARTS LIST / HANDPIECE  ……………………… 25

14. WIRING DIAGRAM ………………………………… 26

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Summary of Contents for FR-803B

Page 1: ...ead this manual before operating the HAKKO FR 803B Keep this manual readily accessible for reference TABLE OF CONTENTS 1 PACKING LIST 1 2 SPECIFICATIONS 1 3 WARNINGS CAUTIONS AND NOTES 2 4 PART NAMES...

Page 2: ...0 500 C 200 930 F sensor Modes Manual Auto Timer 50 file step External dimensions 160 W 145 H 230 D mm 6 3 5 7 9 1 in Weight 5 kg 11 02 lb Handpiece Power consumption 100V 280W 110V 330W 120V 400W 220...

Page 3: ...y high temperatures and should be considered potentially dangerous Turn the power OFF when no longer using the HAKKO FR 803B or when leaving it unattended Before replacing parts or storing the unit al...

Page 4: ...nting screw Airflow meter File number display Temperature Timer display Handpiece holder mounting screw Display steps Airflow control knob Mode selecting button Vacuum indicator Sensor internal Vacuum...

Page 5: ...The airflow can be set in the range of 5 to 20 l min This button displays and selects the MANUAL and AUTO modes This indicator lights the selected mode This indicator lights when the vacuum pump is i...

Page 6: ...en the nozzle mounting screw Pass the vacuum pipe through the nozzle hole and attach the nozzle Figure 5 d Tighten the nozzle mounting screw 2 Attach the pad a Attach the pad Figure 7 b Adjust the pad...

Page 7: ...be connected to FR 803B with the junction cord which permits FR 820 to be used along with FR 803B running in AUTO mode CAUTION Make sure the power to FR 803B is OFF before connecting FR 820 to FR 803...

Page 8: ...n the component on the PWB Vacuum function automatically will turn OFF 5 seconds after starting selected the profile In REMOVE mode the vacuum function automati cally turns ON during the last 10 secon...

Page 9: ...r stops blowing and the temperature display reads NOTE When the forced air shutoff function is enabled ON pressing the HOT AIR button again stops blowing air provided that the temperature readout is l...

Page 10: ...value is displayed press the button The UNITS digit begins to ash 4 Enter the UNITS digit Select your desired value for the UNITS digit in the same manner as for the TENS digit When your desired value...

Page 11: ...handpiece causes the unit to begin to blow and setting the temperature pro le causes it to start the le program NOTE When FR 820 has been connected to FR 803B with the junction cord pressing the HOT A...

Page 12: ...ce Hot air blows from the nozzle to melt the solder The station operates based on the preprogrammed temperature pro le Figure 2 CAUTION To stop the program press the HOT AIR button Cooling begins Vacu...

Page 13: ...le Figure 2 CAUTION To stop the program press the HOT AIR button Cooling begins Part suction When the timer runs down to 10 sec the vacuum automatically turns ON and the part is sucked Lift the handp...

Page 14: ...the or button to display Then press the button to select and shift to the step selection mode 3 Select your desired step using the or button Display your desired step and press the button to select A...

Page 15: ...igit begins to ash b Enter the HUNDREDS digit Use the or buttons to select your desired value for the TENS digit When your desired value is displayed press the button The UNITS digit begins to ash c E...

Page 16: ...g mode in step 3 8 a The HUNDREDS digit on the temperature timer display section ashes Press the button to select The TENS digit begins to ash b Enter the TENS digit Use the or button to select your d...

Page 17: ...hen turning the airflow control knob G Set data checking method Setting in Auto mode Select your desired le No in advance Press the button Press and hold the button for more than 1 second Mode display...

Page 18: ...in Change of count down method Opened timer closed timer o or c o opened timer Change of control card lock function Normal single lock 1 or 2 1 normal Change of forced air shutoff function ON Enable O...

Page 19: ...displayed press the button The UNITS digit begins to flash Enter the UNITS digit c Select your desired value for the UNITS digit in the same manner as for the TENS digit When your desired value is di...

Page 20: ...uum pipe Measure the resistance value 1 Measure the resistance value a of the sensor The normal value is 0 2 Measure the resistance value b of the heater The normal values are approx imately 33 10 100...

Page 21: ...tch is turned ON CHECK Is the power cord or connection plug discon nected ACTION Connect it CHECK Is the fuse blown ACTION Investigate why the fuse blew and then replace the fuse CHECK Is the sensor b...

Page 22: ...83 A1258B SOP 7 6 12 7 0 3 0 5 8 2 0 32 11 7 0 46 A1470 BGA 8 8 A1471 BGA 12 12 A1472 BGA 13 13 A1473 BGA 15 15 A1474 BGA 18 18 A1475 BGA 27 27 A1476 BGA 35 35 A1477 BGA 38 38 A1478 BGA 40 40 13 0 51...

Page 23: ...SOP 5 6 13 0 22 0 51 4 4 I D 0 17 4 8 0 19 10 0 39 5 7 0 22 15 0 59 7 2 0 28 16 0 63 A1134 SOP 7 5 18 0 3 0 7 7 2 0 28 19 0 75 A1142B Bent Single 1 5 3 0 06 0 12 45 1 5 0 0 6 I D 3 0 1 2 10 5 A1325 D...

Page 24: ...h spring washer M3 6 4 Pan head screw with spring plain washer M3 6 2 NOTE Spare or repair parts do not include mounting screws if they are not listed on the specifications Screws must be ordered sepa...

Page 25: ...ed cord but no plug 220 240V B2422 Power cord 3 wired cord BS plug India B2424 Power cord 3 wired cord European plug 220V KTL 230V CE B2425 Power cord 3 wired cord BS plug 230V CE U K B2426 Power cord...

Page 26: ...d assembly With silicone tube B1188 Silicone hose Tapping screw Nominal size 2 6 6 2 Item No Part No Part Name Specifications B3023 Vacuum pipe adjust ment knob L With screw B1354 Cord stopper for han...

Page 27: ...1 1 1 4 1 3 1 3 1 3 1 2 1 2 1 3 1 3 CN3 1 SW1 START SW2 VACUUM 1 2 1 3 14 WIRING DIAGRAM Transformer Pump Vacuum pump P W B Handpiece Power switch Power receptacle Pump Ground Heater Heating element...

Page 28: ...kousa com HONG KONG HAKKO DEVELOPMENT CO LTD TEL 2811 5588 FAX 2590 0217 http www hakko com hk E mail info hakko com hk HEAD OFFICE TEL 81 6 6561 3225 FAX 81 6 6561 8466 http www hakko com E mail sale...

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