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Hakko Electronics FR-4103, Instruction Manual, Page: 1 / 36

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Table of Contents

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 1. PACKING LIST AND PART NAMES

  2. SPECIFICATIONS

  3.  WARNINGS, CAUTIONS AND NOTES

  4.  INITIAL SETUP

  5. OPERATION

  6.  PARAMETER SETTING

  7. MAINTENANCE

  8.  CHECKING PROCEDURE

  9.  ERROR MESSAGE

 10.  TROUBLE SHOOTING GUIDE

 11.  PARTS LIST

 12.  WIRING  DIAGRAM

Thank you for purchasing the HAKKO FR-410 Desoldering Tool.

This product is a desoldering tool that uses the quick-change mechanism.

Please read this manual before operating the HAKKO FR-410.

Keep this manual readily accessible for reference.

(HAKKO FR-4103)

Instruction Manual

DESOLDERING TOOL

FR-410

Summary of Contents for FR-4103

Page 1: ...CHECKING PROCEDURE 9 ERROR MESSAGE 10 TROUBLE SHOOTING GUIDE 11 PARTS LIST 12 WIRING DIAGRAM Thank you for purchasing the HAKKO FR 410 Desoldering Tool This product is a desoldering tool that uses th...

Page 2: ...essure max Suction flow Dimensions Weight AC 24 V Vacuum pump double cylinder type 80 kPa 600 mmHg 15 L min 165 W 137 H 244 D mm 6 5 5 4 9 6 in 4 8 kg 10 6 lb Handpiece HAKKO FR 4103 Part name Power c...

Page 3: ...uch ammable materials Inform others in the area that the unit is hot and should not be touched Turn the power o when not in use or left unattended Turn the power o when changing parts or storing the H...

Page 4: ...older Cleaner base Radial tray How to use the cleaning sponge The sponge is compressed It will swell when moistened with water Before using the unit dampen the sponge with water and squeeze it to remo...

Page 5: ...receptacle while pressing down the tab on the plug Receptacle 4 Connect the hose from the HAKKO FR 4103 to the vacuum outlet cap on the HAKKO FR 410 station 5 Plug the power cord into a grounded powe...

Page 6: ...ed With the nozzle still in place over the lead wire slowly move the lead wire being careful not to apply too much force If the lead wire moves easily all of the solder has melted 3 Pull the trigger t...

Page 7: ...w the operation of Changing various setting other than preset selections ENT 4 Press the ENT button to finalize your selection 3 Move the cursor UP or DOWN by pressing the corresponding buttons 3 Move...

Page 8: ...re is displayed press the button to enter The next digit will begin to flash After entering the units digit press the button to save the figure to the system memory and begin heater control with new s...

Page 9: ...ering the units digit Same values can be selected in mode 3 After entering the units digit press the button to save the figure to the system memory and begin heater control with the new offset value C...

Page 10: ...ll the trigger 3 When Clogging appears perform cleaning and replace filters F Suction gauge Sign of clogging C H K ENT S e t T emp O f f s e t T emp V a c u u m C h e c k 680 F 00 F EX I T V a c u u m...

Page 11: ...utton to save the figure to the system memory and begin heater control with new setting temperature 4 To exit from each setting screen scroll the screen select EXIT and press the ENT button CAUTION If...

Page 12: ...igit 4 To exit from setting screen scroll the screen select EXIT and press the ENT button CAUTION As a preset ID 1 to 8 characters can be used Usable characters are A Z 0 9 and space Entering a space...

Page 13: ...Press the or to set the adjust contrast Selection range is 1 to 25 3 After selecting the value press ENT to return to the selection screen To exit from each setting screen scroll the screen select EXI...

Page 14: ...0 ON OFF ON OFF ON Lock Partial OFF Unlock ABCDEF Select three letters Cancel 6 PARAMETER SETTING Press and hold any one of the three control buttons while turning on the power switch PARAMETER SETTIN...

Page 15: ...ounds three times and the auto shutoff function will be enabled 2 ON and OFF will be switched alternately if you press the or button 3 Selecting ON allows you to make the setting for Timer Default is...

Page 16: ...setting When selecting Timer Vacuum Time appears under VacuumMode in the parameter select screen Select whether you manually operate the desoldering pump or use the timer function Normal Solder is suc...

Page 17: ...ill be switched alternately if you press the or button 3 Selecting ON allows you to make the setting for Timer Default is 6 minutes When selecting ON 4 When setting Auto Sleep to ON the area for Timer...

Page 18: ...units digit Press the or to set the desired figure Press the ENT button to advance to the next digit Only values from 0 to 2 can be selected when entering the hundreds digit In mode values from 0 to 1...

Page 19: ...if you press the or button 3 Return to parameter setting display if you press the ENT button after setting 1 Move the cursor to select Ready Alarm After selecting press ENT 2 ON and OFF will be switch...

Page 20: ...ON ON ENT P r e s e t Se l O f f s e t T emp O K ON ON ENT Pa s s wo r d S e t O K ENT P a s s L o c k P a s s wo r d I n i t i a l R e s e t 19 ON The correct password must be entered to make the cha...

Page 21: ...eter selection screen 3 Enter a new password For a password select 3 letters from among ABCDEF 4 After setting the password press the ENT button Using the or button select either OK or Cancel ENT Pa s...

Page 22: ...the or button select either or To stop Initial Reset scroll the screen to select EXIT 3 After selecting it using the or button select OK or Cancel CAUTION Even when Initial Reset is finished Pass Lock...

Page 23: ...e performing any maintenance procedure Properly maintained the HAKKO FR 410 desoldering tool should provide years of good service Efficient desoldering depends upon the temperature solder flux selecti...

Page 24: ...y hot During maintenance please work carefully The cleaning pin will not pass through the nozzle until the solder inside the nozzle is completely melted CAUTION CAUTION If the cleaning drill is forced...

Page 25: ...e cleaning pin does not pass through the tube in the heating element replace the heating element 24 2 When the filter pipe is cool to the touch push down on the release knob at the back of the handpie...

Page 26: ...nt Assemble using the same procedure in reverse Heating Element Enclosure pipe Nozzle Heating Element Joint cover Caution of the heating element installation The installation disassembly with the quic...

Page 27: ...ot air Please do not try to forcibly remove it with a screwdriver etc If the valve guard becomes deformed it will no longer be airtight Please clean with either alcohol or thinner 2 Install the valve...

Page 28: ...r or sensor Verify the electrical integrity of the heater and sensor Measure the resistance of the heater and sensor while at room temperature 15 to 25 59 to 77 It should be 3 9 10 If the resistance e...

Page 29: ...nt1 Pin2 Purple Trigger Pin4 Black Heating element1 Pin8 Blue and White Trigger Pin9 Yellow Heating element2 Pin12 Brown Heating element2 Pin13 Green Grounding line If any value exceeds 0 or is replac...

Page 30: ...is displayed and the power is shut down Grip Error will be displayed if the connector cord is not attached to the station OR the wrong handpiece is connected If the sensor temperature falls below the...

Page 31: ...Replace the fuse If the fuse blows again please send the entire product back to us for repair Is the power supply cable or connection plug disconnected Connect it tightly Is the nozzle or hole in the...

Page 32: ...screw M4 8 4 Countersunk head screw M4 12 2 SEMS screw M3 6 P2 3 Hexagon socket set screw M4 6 SEMS screw M4 6 P2 Binding head screw M3 6 8 External tooth lock washer DN3 Tapping screw P tight DN3 12...

Page 33: ...B1303 B1304 B1305 B5142 B1306 B1307 B5143 B1308 B1309 B1310 B1311 Part Name Cleaning pin Cleaning pin Cleaning pin Cleaning pin Cleaning pin Cleaning pin Cleaning drill Cleaning drill Cleaning drill C...

Page 34: ...le joint Heating element Hose Trigger Nozzle wrench HAKKO FR 4103 parts Specifications Gun type Part No FR4103 81 Part Name HAKKO FR 4103 HAKKO FR 4103 Item No Part No C5046 Part Name Nozzle quick cha...

Page 35: ...12 WIRING DIAGRAM Inlet Power switch 34...

Page 36: ...019 HAKKO Corporation All Rights Reserved OVERSEAS AFFILIATES U S A AMERICAN HAKKO PRODUCTS INC TEL 661 294 0090 FAX 661 294 0096 Toll Free 800 88 HAKKO 4 2 5 5 6 https www HakkoUSA com E mail Support...

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