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Use the proper size cleaning 

pin or cleaning drill for the 

nozzle diameter.

Cleaning with the nozzle cleaning pin

Cleaning with the cleaning drill

● 

Before cleaning

● 

After cleaning

The cleaning pin passes 

completely through the 

hole.

Insert the bit while turning it 

clockwise.

Pull the drill bit out straight 

without turning it.

 

 

Nozzle Maintenance

1.  Inspect and clean the nozzle

 

● 

Turn the power switch ON and let the nozzle 

heat up.

 

● 

Clean out the hole of the nozzle with the

nozzle cleaning pin.

● 

If the cleaning pin does not pass through the

hole in the nozzle, clean with the cleaning

drill.

● 

Check the condition of the solder plating on

the nozzle tip.

● 

Check visually if the nozzle was eroded.

CAUTION

The desoldering tool may be extremely hot. During maintenance, please work carefully.

The cleaning pin will not pass through the 

nozzle until the solder inside the nozzle is 

completely melted.

CAUTION

 

 

 

CAUTION

If the cleaning drill is forced into the nozzle, the drill bit

could break or be damaged.

Please use the proper size cleaning pin or cleaning drill 

for the nozzle diameter.

 

CAUTION

Desoldering efficiency goes down and all other parts appear to be OK, the nozzle is 

probably eroded and should be replaced.

The inside hole and the surface of the nozzle is plated with a special alloy. Should 

this alloy become eroded by high temperature solder, the nozzle will not be able to 

maintain the proper temperature.

Hole is damaged by erosion.

● 

If the nozzle is still in a good condition, put some fresh solder on the nozzle tip to 

protect solder plated area from oxidation.

• If the cleaning pin and cleaning drill do not pass through the hole 

in the nozzle, replace the nozzle.

• If the solder plating on the nozzle tip is worn, replace the nozzle.

• If the inside hole of the nozzle is eroded, replace the nozzle.

Summary of Contents for FR-400

Page 1: ...OPERATION 6 PARAMETER SETTING 7 MAINTENANCE 8 CHECKING PROCEDURE 9 ERROR MESSAGE 10 TROUBLE SHOOTING GUIDE 11 PARTS LIST 12 WIRING DIAGRAM Desoldering Tool Instruction Manual Thank you for purchasing...

Page 2: ...or Vacuum pressure max Suction flow AC 29V 160 W 137 H 235 D mm 6 3 5 4 9 3 in 5 7 kg 12 6 lb Vacuum pump double cylinder type 80 kPa 600 mmHg 15 min HAKKO FR 4001 Part name Power consumption Nozzle t...

Page 3: ...le Do not allow the nozzle to come close to or touch flammable materials Inform others in the area that the unit is hot and should not be touched Turn the power off when not in use or left unattended...

Page 4: ...dirty or loaded with solder turn the wire until a clean surface is presented 3 When changing the cleaning wire lift the top vertically to prevent solder debris from falling out CAUTION Do not set up...

Page 5: ...witch ON Turn the power switch ON Connect the hose C Station CAUTION Be sure to hold the plug when inserting or removing the handpiece cord Connection 1 Connect the power cord to the receptacle on the...

Page 6: ...button you will return to the normal display without making change if the device is left alone without making any operation for 10 seconds you will return to the normal display OK 4 Press the OK butto...

Page 7: ...lay screen Return to the setting screen Change of selected setting Depending on selected setting the display on the screen differs However you can make changes to the settings by following the above o...

Page 8: ...utton to enter The next digit will begin to flash After entering the units digit press the button to save the figure to the system memory and begin heater control with new setting temperature CAUTION...

Page 9: ...The allowable ranges for offset values are from 50 to 50 In mode from 90 to 90 If you enter a value outside the offset value range the display returns to the hundreds digit and you have to enter a cor...

Page 10: ...selecting press OK 2 Pull the trigger 3 When Clogging appears perform cleaning and replace filters C Suction gauge Sign of clogging C H K OK S e t T emp O f f s e t T emp V a c u u m C h e c k 350 C...

Page 11: ...in heater control with new setting temperature 4 To exit from each setting screen scroll the screen select Exit and press the OK button CAUTION If power is switched off or lost during the execution of...

Page 12: ...creen scroll the screen select Exit and press the OK button CAUTION As a preset ID 1 to 8 characters can be used Usable characters are A Z 0 9 and space Entering a space makes your entry terminated An...

Page 13: ...ss the or to set the adjust contrast Selection range is 1 to 25 3 Press the OK button to set the value To exit from each setting screen scroll the screen select Exit and press the OK button OK P r e s...

Page 14: ...et For USA Auto shutOff Time can be set when Auto ShutOff is set to ON Vacuum Time is displayed when Vacuum Mode is set to Timer Password is displayed when Password Lock is set to ON or Partial Operat...

Page 15: ...function When the auto shutoff function is set to on and no operation is performed for constant time after the iron is set in the iron holder the buzzer sounds three times and the auto shutoff functi...

Page 16: ...lashes 5 Press the or to set the desired figure 6 Pressing the OK button after this change makes the set time stored in the internal memory OK S h u t O f f S e t S h u t O f f T i me r ON 0m OK T emp...

Page 17: ...utton after setting When selecting Timer Vacuum Time appears under Vacuum Mode in the parameter select screen Select whether you manually operate the desoldering pump or use the timer function Normal...

Page 18: ...on 3 Selecting ON allows you to make the setting for Timer Default is 6 minutes When selecting ON 4 When setting Auto Sleep to ON the area for Timer flashes 5 Press the or button you can change to the...

Page 19: ...from hundreds to units digit Press the or to set the desired figure Only values from 0 to 1 can be selected when entering the hundreds digit In mode values from 0 to 2 can be selected Values from 0 to...

Page 20: ...r Alarm After selecting press OK 2 ON and OFF will be switched alternately if you press the or button 3 Return to parameter setting display if you press the OK button after setting 1 Move the cursor t...

Page 21: ...selecting Partial 4 After making all selections press the OK button Only when selecting Partial 6 Return to parameter setting display if you press the OK button after setting All setting changes requi...

Page 22: ...er selecting press OK 2 Using the or button select either C or F To stop Initial Reset scroll the screen to select Exit 3 After selecting it using the or button select OK or Cancel CAUTION Even when I...

Page 23: ...ring tool should provide years of good service Efficient desoldering depends upon the temperature nozzle selection and proper routine maintenance Perform the following service procedures as dictated b...

Page 24: ...n will not pass through the nozzle until the solder inside the nozzle is completely melted CAUTION CAUTION If the cleaning drill is forced into the nozzle the drill bit could break or be damaged Pleas...

Page 25: ...leaning pin passes cleanly through the tube 4 Replace the filters When the filter pipe is cool to the touch push down on the release knob at the back of the handpiece and remove the filter pipe Examin...

Page 26: ...TION Be sure to calibrate the nozzle temperature after replacing the heating element Failure to do this may result in a heater temperature that is much higher or lower than the previous one CAUTION Ex...

Page 27: ...ot air Please do not try to forcibly remove it with a screwdriver etc If the valve guard becomes deformed it will no longer be airtight Please clean with either alcohol or thinner Valve Valve guard Pu...

Page 28: ...d sensor while at room temperature 15 25 59 77 It should be 3 4 10 If the resistance exceeds these limits replace the tip 1 Unplug the power cord from the power receptacle 2 Remove the fuse holder 3 R...

Page 29: ...s follows Pin1 Red Socket Pin2 Green Grounding line Pin3 Black Switch board Pin5 Yellow Switch board Pin6 Purple Switch board Pin8 Brown Socket If any value exceeds 0 or is replace the connection cord...

Page 30: ...and the power is shut down Grip Error will be displayed if the connector cord is not attached to the station OR the wrong soldering iron is connected If the sensor temperature falls below the differen...

Page 31: ...CK ACTION CHECK ACTION Is the power supply cable or connection plug disconnected Connect it tightly Is the fuse blown Replace the fuse If the fuse blows again please send the entire product back to us...

Page 32: ...11 PARTS LIST 31 Pump assembly 21 22...

Page 33: ...Power cord 3 wired cord Chinese plug Power cord 3 wired cord American plug B Power cord 3 wired cord SI plug Toolbox Nozzle wrench Item No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 HAKK...

Page 34: ...Name Front holder Pre filter Filter holder Ceramic paper filter Filter pipe assembly Nut Element cover Heating element Hose HAKKO FR 4001 Part No FH400 82 Part Name Iron holder Specifications With 599...

Page 35: ...12 WIRING DIAGRAM 34 Power switch Inlet...

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