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6

 

C. Desoldering station

 CAUTION

•  Be sure to unplug the cord by holding the plug.

•  Securely insert the connecting cable all the way into the jack.

 The HAKKO FM-205 detects when the iron is 

removed from the iron holder and sends this 
data to the station via the connecting cable. 
That data is then used for various functions.

 Connection

1. Connect the power cord to the inlet on the 

rear of the station.

  (Connect the plug from the MODEL FM-2024 

to the receptacle on the HAKKO FM-205.)

 CAUTION

Connect the plug to the receptacle, aligning the tab on the 

plug with the opening on the receptacle.

2. Put MODEL FM-2024 into the iron holder.

3. Connect the hose from the MODEL FM-2024 

to the filter case cover on the HAKKO FM-205  
Station.

4. Connect the station to the shop air supply/

compressor.

  Use only filtered air to eliminate the probability 

of dust, water, and oil content from fouling the 
mechanism.

  Adjust the pressure to 490 kPa (71 psi) with 

the regulator while allowing air to flow by 
pressing the button (or pulling the trigger) on 
the handpiece.

 CAUTION

If you attempt to adjust the pressure without allowing air 

to flow, or if the tube size is not as specified, the suction 

capability will decrease. Ensure that the regulator shows 

less than 882 kPa (128 psi) when the trigger is turned OFF. 

If pressure equal to or higher than this value is applied, 

damage may result.

Jack to connecting cable

Connecting cable

Plug 

projection

Push the plug in as far as it will go, 

and try to remove it without pressing 

the release pin. If it stays in the 

receptacle it is properly seated.

Receptacle opening

FM-

2024

24V

-70W

Insert all the way to the base.

typical interconnection

 CAUTION

Be sure to use an air filter. Foreign matter in the piping or 

the air supply can jam the solenoid valve, causing a failure.

5. Plug the power cord into a grounded wall 

socket.

  Ensure that the power switch is OFF before 

inserting the AC plug.

 CAUTION

Be sure to ground this product as it is ESD safe by design.

6. Turn ON the power.

 CAUTION

The HAKKO FM-205 does not function properly if the 

power is turned on with the trigger pressed. Release the 

trigger and then turn the power ON.

FM-

2024

24V

-70W

Joint

Threaded portion
outside diameter ø6mm 

(ø0.24in.)

Tube

Use a tube with inner diameter of 

4 mm (0.16 in.) minimum.

Use length of 3 m (9.8 ft.) maximum.

Regulator

Adjust to 490 

kPa (71 psi)

Air filter

Removes foreign 

matter, dust, oil 

content, and 

water content

Compressor

Station

Summary of Contents for FM-205

Page 1: ...ng the HAKKO FM 205 Keep this manual readily accessible for reference TABLE OF CONTENTS 1 PACKING LIST AND PART NAMES 1 2 SPECIFICATIONS 2 3 WARNINGS CAUTIONS NOTES AND EXAMPLES 3 4 INITIAL SETUP 4 5...

Page 2: ...ing above FM 2027 FM 2026 soldering iron please use it with the dedicated iron holder 1 PACKING LIST AND PART NAMES HAKKO FM 205 desoldering station 1 MODEL FM 2024 desoldering tool 1 Filter pipe asse...

Page 3: ...tation HAKKO FM 2027 Option Power Consumption 70 W 24 V Tip to Ground Resistance 2 Tip to Ground Potential 2 mV Total Length w o cord 188 mm 7 4 in with 2 4D tip Weight w o cord 30 g 0 067 lb 1 07 oz...

Page 4: ...This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or...

Page 5: ...o the jack at the back of the desoldering station to connect them CAUTION Be sure to turn off the power before connecting or disconnecting the connecting cable Securely insert the plug all the way int...

Page 6: ...n attach the handle to the straight grip Using the desoldering iron in the pen configuration To remove the handle slide down the button located on the rear of the handle to unlock it then slide the ha...

Page 7: ...or if the tube size is not as specified the suction capability will decrease Ensure that the regulator shows less than 882 kPa 128 psi when the trigger is turned OFF If pressure equal to or higher tha...

Page 8: ...re of the iron tip Data entry Selected quantity See the data entry procedures Temperature scale C or F depending on selection Error detection See ERROR MESSAGES An audible buzzer is provided to alert...

Page 9: ...it begins to flash 4 Enter the units digit Set the desired units digit in the same way as for the tens digit and then press the button The temperature is recorded to the internal memory and heater con...

Page 10: ...C 50 to 50 C F 90 to 90 F If you enter a value outside the allowable offset value range the display returns to the hundreds digit and you have to enter a correct value CAUTION In the offset entry mode...

Page 11: ...Never move the lead by force If it doesn t move easily the solder isn t yet fully melted 2 Extract the solder After confirming that the solder is completely melted extract the solder by pressing the...

Page 12: ...FM 205 for a long time with the auto shutoff function activated Turn the power off when you do not use the HAKKO FM 205 for a long time When the display changes to and the station enters the mode for...

Page 13: ...ange for Celsius 30 to 150 C for Fahrenheit 50 to 300 F Example When the set temperature is 350 C and the low temperature error setting is 100 C a warning buzzer sounds when the temperature drops to 2...

Page 14: ...etting mode NOTE When the auto sleep function is on removing the iron from the iron holder or pressing the or button resumes operations In the auto shutoff setting mode either or is displayed The auto...

Page 15: ...der inside the nozzle is completely melted Clean out the hole of the nozzle with the nozzle cleaning pin not included as a standard accessory If the cleaning pin does not pass through the hole in the...

Page 16: ...older bushings If foreign matter gets stuck on the contact surface between the front holder and the filter pipe assembly or between the back rubber holder bushing and the filter pipe assembly air will...

Page 17: ...he filter case cover on the HAKKO FM 205 station counterclockwise to unlock it then remove the cover by pulling it straight out 2 Replace the ceramic paper filter 3 After replacing the ceramic paper f...

Page 18: ...r which covers the ejector NOTE Replace it if it is dirty 3 Remove the ejector cover NOTE If the noise filter inside the cover is very dirty replace it 4 Remove the exhaust pipe and spacer from inside...

Page 19: ...iring diagram Plug 1 Red socket 3 Plug 2 Green socket 1 Plug 3 Black socket 2 Plug 4 Brown LED circuit board Plug 5 White thermistor Plug 6 Blue switch circuit board If the resistance is larger than 0...

Page 20: ...clean the tip again Repeat until all the oxide is removed then coat the tip with fresh solder CAUTION NEVER file the tip to remove oxides d Turn the power OFF and remove the tip using the heat resista...

Page 21: ...uit error Low temperature alarm tolerance error Sensor Error EXAMPLE 350 C 400 C 50 C OR 650 F 750 F 100 F Set temperature Low temperature alarm tolerance Low temperature alarm tolerance Set temperatu...

Page 22: ...tridge fully inserted ACTION Fully insert the nozzle cartridge CHECK Is the cord assembly broken Is the heater sensor disconnected ACTION Refer to Checking the electrical continuity of the cord assemb...

Page 23: ...tip ACTION See Maintenance of nozzle and The nozzle end does not extract solder Suction power is dropping CHECK Is oxide adhering to the nozzle or inside the suction pipe ACTION See Maintenance of noz...

Page 24: ...ominal size 4 1 Sems screw M4 6 3 External tooth lock washer Nominal size 4 4 25 23 22 20 21 13 12 14 11 3 8 9 10 17 18 16 26 19 2 Sems screw M3 6 1 Tapping screw Nominal size 3 8 5 Pan head screw M3...

Page 25: ...pcs 9 B3401 Display 10 B3446 P W B 11 B3449 Chassis With rubber feet 12 B2761 Fuse 250V 3A 100 120V 13 B2852 Switch 14 B2384 Power receptacle 15 B3421 Transformer 100V B3423 Transformer 120V 16 B1069...

Page 26: ...Nozzle 1 3 mm 0 05 in 1 3 mm 0 05 in 2 6 mm 0 10 in N3 16 Nozzle 1 6 mm 0 06 in 1 6 mm 0 06 in 3 0 mm 0 12 in N3 20 Nozzle 2 0 mm 0 08 in 2 0 mm 0 08 in 3 4 mm 0 13 in N3 23 Nozzle 2 3 mm 0 09 in 2 3...

Page 27: ...in For 1 3mm 0 05 in nozzle B1089 Cleaning pin For 1 6mm 0 06 in nozzle B2875 Cleaning pin For 2 0mm 0 08 in 2 3mm 0 09 in nozzle B2300 Heat resistant pad FH200 01 Iron holder With 599B FH200 02 Iron...

Page 28: ...5 U S A TEL 661 294 0090 FAX 661 294 0096 Toll Free 800 88 HAKKO www HakkoUSA com 4 2 5 5 6 HEAD OFFICE 4 5 SHIOKUSA 2 CHOME NANIWA KU OSAKA 556 0024 JAPAN TEL 81 6 6561 3225 FAX 81 6 6561 8466 http w...

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