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11. TROUBLE SHOOTING GUIDE

 WARNING:

• Before checking the inside of the Hakko 942 or replacing parts, be sure to disconnect the

power plug. Failure to do so may result in electric shock.

 The unit does not

operate when the power
switch is turned on.

CHECK

: Is  the  power  cord  and/or  the  connection  plug  dis-

connected?

ACTION

: Connect it.

CHECK

: Is the fuse blown?

ACTION

: Investigate why the fuse blew and then replace the fuse. If

the cause can not be determined, replace the fuse. If the
fuse blows again, send the unit in for repair

.

The tip does not heat up.

• The sensor error 

 is

displayed.

CHECK

: Is  the  power  cord  and/or  the  connection  plug  dis-

connected?

ACTION

: Connect it.

CHECK

: Is the tip inserted properly?

ACTION

: Insert the tip completel

y.

CHECK

: Is the connection cord and/or the heater/sensor broken?

ACTION

: See the appropriate section of this manual regarding how

to check the connection cord and/or the heater/sensor for
breakage.

Solder does not wet the
tip.

CHECK

: Is the tip temperature too high?

ACTION

: Set the appropriate temperature.

CHECK

: Is the tip contaminated with oxide?

ACTION

: Remove the oxide (see “

T

ip maintenance” on 

P.

 12).

The tip temperature is
too high.

CHECK

: Is the connection cord broken?

ACTION

: See “Checking the connection cord for breakage” on

P. 13.

CHECK

: Is the entered of fset value correct?

ACTION

: Enter the correct value.

The tip temperature is
too low.

CHECK

: Is the tip contaminated with oxide?

ACTION

: Remove the oxide (see “

T

ip maintenance” on P. 12).

CHECK

: Is the entered of fset value correct?

ACTION

: Enter the correct value.

The low-temperature
alarm tolerance error
occurs frequently.

CHECK

: Is the tip too small for the items to be soldered?

ACTION

: Use a tip with a larger thermal capacity

.

CHECK

: Is  the  setting  value  for  the  low-temperature  alarm

tolerance too low?

ACTION

: Increase the setting value.

The soldering iron error

 is displayed.

CHECK

: Is the Hakko 909 or 9

1

1 soldering iron connected?

ACTION

: Connect the Hakko 912 soldering iron.

15

Summary of Contents for 942

Page 1: ...High output temperature controlled soldering station...

Page 2: ...Power consumption Temperature range Temperature stability Hakko 942 soldering station Power consumption Tip to ground resistance Tip to ground potential Length less cord Weight less cord Length of co...

Page 3: ...metal parts near the tip Donotallowthetiptocomecloseto ortouch flammablematerials Informothersintheareathattheunitishotandshouldnotbetouched Turnthepoweroffwhennotinuse orleftunattended Turnthepowero...

Page 4: ...RT NAMES Tip tray OFF ON Heat resistant pad Iron holder Cleaning sponge Tip not included Hakko 912 Soldering iron Power cord Fuse Power receptacle Station Power switch Receptacle Control card Card cha...

Page 5: ...2 4 1 5 INITIAL SETUP A Iron holder 1 Adjusttheheightoftheironholdertosuit as follows i Loosentheadjustingscrews ii Settheironholdertothedesiredheight iii Tightenthescrews 2 Put the small cleaning sp...

Page 6: ...grounded wall socket The Hakko 942 is protected against electrostatic discharge and must be groundedforfullefficiency To remove the cord draw the plug from the receptacle while pressing the release p...

Page 7: ...ll be displayed for two seconds Displays The Hakko 942 has a three digit display element Dependingupontheselectedmode it willdisplay Normalmode Sensortemperature tiptemperature Dataentry Selectedquant...

Page 8: ...2willoperatenormallywiththecardinserted If power is turned on with the card inserted the station will heat to the temperature set before thecardwasinserted Changing the temperature setting Example 350...

Page 9: ...g the tip a Always turn the power OFF when removing orinsertingatip b Hold the tip with the heat resistant pad and pullitout c Insert the new tip fully into the Hakko 912 If the tip is not fully inser...

Page 10: ...dif ference if any between 400 C 750 F and the measured tip temperature Record this value See the example following to determine what value to enter as the offset for that particular tip When entering...

Page 11: ...by pressing the button The system will automatically sequence to auto power shutoff mode 2 Auto power shutoff This is an optional setting When it is activated and the soldering iron is not used for 3...

Page 12: ...of allowable low temperature alarm tolerance For C 30 150 C For F 50 300 F When the station enters low temperature alarm tolerance setting mode the hundreds digitbegun flashing Enterandstorethevalue...

Page 13: ...off is not active Neverallowtheunittoidleatahightemperature for extended periods This will allow the tip to becomeoxidized TurnthepowerswitchOFF If it is to be out of service for several hours it is a...

Page 14: ...room temperature performthetipmaintenancedescribedonp 12 If the value still does not decrease check the connectioncordforbreakage Checking the connection cord for breakage 1 Removethesolderingtipandt...

Page 15: ...he warning buzzersounds Whenthetiptemperaturerises to a value within the set tolerance the buzzer willstopsounding 350 C 400 C 50 C Low temperature alarm tolerance Set temperature OR 650 F 750 F 100 F...

Page 16: ...onnectioncordand ortheheater sensorfor breakage Solder does not wet the tip CHECK Isthetiptemperaturetoohigh ACTION Settheappropriatetemperature CHECK Isthetipcontaminatedwithoxide ACTION Remove the o...

Page 17: ...ion 100 120V 220 240V With power receptacle rubber feet 4 ea India Item No 1 2 3 4 5 6 Part No B2579 B2388 B2580 B2712 B2581 B2662 B2715 B2583 B2716 B2717 B2582 Name Cover Control card P W B temperatu...

Page 18: ...Parts Item No 1 2 3 4 5 6 7 Part No B2390 B2389 A1427 B2391 B2667 B2572 B2607 Name Iron receptacle Iron holder base Cleaning sponge Bottom plate Rubber foot Retaining clip Tip tray Description With t...

Page 19: ...10 0 8 1 6 1 2 2 4 0 5 0 5 0 5 T2 08D Shape 0 8D T2 12D Shape 1 2D 10 T2 16D Shape 1 6D T2 24D Shape 2 4D 10 T2 52 Shape 5 2D 90 23 7 113 7 5 5 7 5 T2 B Shape B R 0 2 T2 32D Shape 3 2D Unit mm 1 2 1...

Page 20: ...sg MALAYSIA HAKKO PRODUCTS SDN BHD MALAYSIA HEAD OFFICE NO 22 JALAN PEMBERITA U1 49 SEKSYEN U1 TEMASYA INDUSTRIAL PARK 40150 GLENMARIE SHAH ALAM SELANGOR DARUL EHSAN WEST MALAYSIA TEL 03 5569 5223 FAX...

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