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 Checking Procedure

WARNING:

Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED.

Check for a broken heater or
sensor

1. Check for a broken heater or sensor

Measure the resistance
across this position.

Verify the electrical integrity of the heater and
sensor.
Measure the resistance of the heater and
sensor while at room temperature (15 to 25°C.;
59 to 77°F.). It should be 5

±10%. If the

resistance exceeds these limits, replace the tip.

Check the grounding line

1. Unplug the connection cord from the station.
2. Measure the resistance value between Pin 2

and the tip.

3. If the value exceeds 2

 (at room temperature),

perform the tip maintenance described on p.12.
If the value still does not decrease, check the
connection cord for breakage.

 Checking the connection cord

for breakage

1. Remove the soldering tip and the nipple.
2. Push the socket out from inside the handle

assembly.

3. Measure the resistance values between the

connector and the lead wires at the socket as
follows:

Pin 1 – Red

Pin 2 – Green

Pin 3 – Black

Pin 5 – White

If any value exceeds 0

 or is  , replace the

handle assembly.

Replacing the fuse

1. Unplug the power cord from the power recep-

tacle.

2. Remove the fuse holder.
3. Replace the fuse.
4. Put the fuse holder back in place.

CAUTION:

Do not lose the O-ring located inside the nipple.
When reassembling, match the convex part of the
handle assembly with the concave parts of the O-
ring spacer and socket.

Green

Black

Socket

Red

White

1

4

2

5

3

13

Summary of Contents for 941

Page 1: ...AM 19 High output temperature controlled compact soldering station Instruction Manual Thank you for purchasing the Hakko 941 soldering station This high output temperature controlled compact soldering...

Page 2: ...at idle temperature See Figure 1 Hakko 941 soldering station Power consumption Tip to ground resistance Tip to ground potential Length less cord Weight less cord Length of cord 45 W 15 V 2 W 2 mV 172...

Page 3: ...ials Inform others in the area that the unit is hot and should not be touched Turn the power off when not in use or left unattended Turn the power off when changing parts or storing the Hakko 941 CAUT...

Page 4: ...lows i Loosen the adjusting screws ii Set the iron holder to the desired height iii Tighten the screws Heat resistant pad Iron holder Cleaning sponge Tip not included Hakko 911 Soldering iron Power co...

Page 5: ...he large cleaning sponge squeeze it dry and put it on the iron holder base Procedure 2 4 OR Wet the large cleaning sponge squeeze it dry and put it on the iron holder base 5 Place the spare tips in th...

Page 6: ...he desired temperature indicating that it is ready for use An audible buzzer is provided to alert the operator when The station has reached the set temperature The buzzer will sound once The low tempe...

Page 7: ...perate normally with the card inserted If power is turned on with the card inserted the station will heat to the temperature set before the card was inserted Changing the temperature setting Example 3...

Page 8: ...ayed Replacing the tip a Always turn the power OFF when removing or inserting a tip b Hold the tip with the heat resistant pad and pull it out c Insert the new tip fully into the Hakko 911 If the tip...

Page 9: ...g a tip temperature thermometer to measure the actual tip temperature 8 1 Insert the control card into the slot in the station The station will default to the temperature setting mode Set the temperat...

Page 10: ...be displayed 3 Measure the tip temperature 4 Enter the offset value Determine the difference if any between 400 C 750 F and the measured tip temperature Record this value See the example following to...

Page 11: ...l setting When it is activated and the soldering iron is not used for 30 minutes the power to the heating element is shutoff automatically and the buzzer will sound three times When the temperature de...

Page 12: ...rature alarm tolerance For C 30 150 C For F 50 300 F When the station enters low temperature alarm tolerance setting mode the hundreds digit begun flashing Enter and store the value in the same manner...

Page 13: ...tive Never allow the unit to idle at a high temperature for extended periods This will allow the tip to become oxidized Turn the power switch OFF If it is to be out of service for several hours it is...

Page 14: ...mperature perform the tip maintenance described on p 12 If the value still does not decrease check the connection cord for breakage Checking the connection cord for breakage 1 Remove the soldering tip...

Page 15: ...ween the current temperature setting and the low temperature alarm tolerance is displayed and the warning buzzer sounds When the tip temperature rises to a value within the set tolerance the buzzer wi...

Page 16: ...the appropriate section of this manual regarding how to check the connection cord and or the heater sensor for breakage Solder does not wet the tip CHECK Is the tip temperature too high ACTION Set the...

Page 17: ...426 Part Name Bottom case Rubber foot Power switch Power cord 3 core American plug Power cord 3 core no plug Power cord 3 core BS plug Power cord 3 core European plug Power cord 3 core European plug P...

Page 18: ...5 See page 18 911 Parts Item No 1 2 3 4 5 6 7 Part No B2390 B2389 A1427 B2391 B2405 B2572 B2607 Part Name Iron receptacle Iron holder base Cleaning sponge Bottom plate Rubber foot Retaining clip Tip t...

Page 19: ...2BC 45 10 0 39 2 0 08 T1 LI Shape LI 12 0 47 R0 1 R0 004 T1 LB Shape LB 12 0 47 R 0 2 R 0 0 0 8 T1 02J Shape 0 2RB 45 10 0 39 2 0 08 T1 3BC Shape 3BC 45 10 0 39 3 0 1 T1 3BCF Shape 3BC Cut Surface Pre...

Page 20: ...E NO 22 JALAN PEMBERITA U1 49 SEKSYEN U1 TEMASYA INDUSTRIAL PARK 40150 GLENMARIE SHAH ALAM SELANGOR DARUL EHSAN WEST MALAYSIA TEL 03 519 5223 FAX 03 519 5221 E mail hakkokl tm net my PENANG BRANCH TEL...

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