Hainbuch B-Top Operating Instructions Manual Download

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B-Top

Order h49 7144.907-333

4.3.1

Integrated liner ............................................................................. 27

4.4

Special aids ............................................................................................... 27

4.4.1

Release key ................................................................................. 27

4.4.2

Assembly key .............................................................................. 27

Use and limits of use ......................................................................................... 28

5.1

Use............................................................................................................ 28

5.2

Limits of use .............................................................................................. 28

5.2.1

Nomenclature .............................................................................. 28

5.2.2

Calculation of jaw centrifugal forces ............................................ 29

5.2.3

Calculation of the required clamping force at a given rotational
speed ........................................................................................... 30

5.2.4

Sample calculation ...................................................................... 32

5.2.5

Calculation of permitted speed at a given clamping force ........... 33

5.2.6

Sample calculation ...................................................................... 34

Transport, packaging, storage ........................................................................... 35

6.1

Safety, transport, packaging, storage ....................................................... 35

6.2

Symbols on the packaging ........................................................................ 36

6.3

Transport inspection.................................................................................. 36

6.4

Unpacking and internal transportation....................................................... 37

6.5

Packaging ................................................................................................. 37

6.6

Storage ..................................................................................................... 38

6.7

Preservation .............................................................................................. 38

6.8

Return to storage ...................................................................................... 38

Installation ......................................................................................................... 39

7.1

Installation safety ...................................................................................... 39

7.2

Preliminary remarks .................................................................................. 41

7.3

Screw tightening torques ........................................................................... 41

7.4

Preparation of the machine for installation ................................................ 43

7.5

Installation of the product .......................................................................... 44

7.5.1

Compatibility check ...................................................................... 44

7.5.2

Preparation of the product ........................................................... 45

7.5.3

Installation of the drawtube adapter ............................................. 47

7.5.4

Installation of a spindle flange that cannot be aligned ................. 48

7.5.5

Installation of a spindle flange that can be aligned ...................... 50

7.5.6

Installation of the functional unit of an alignable clamping device 52

7.6

Installation of the clamping element .......................................................... 57

7.6.1

Position of base chucks ............................................................... 58

7.6.2

Replacement of jaw chuck ........................................................... 59

7.6.3

Installation of jaws with base chucks ........................................... 60

7.6.4

Installation of jaws without base chucks ...................................... 61

7.6.5

Unscrewing and removing the jaws ............................................. 63

Commissioning .................................................................................................. 64

8.1

Commissioning safety ............................................................................... 64

Summary of Contents for B-Top

Page 1: ...Operating instructions incl installation manual B Top Size 260 315 EN ...

Page 2: ...B Top 2 Order hotline 49 7144 907 333 Translation of the original operating instructions Order hotli ne 49 7144 907 333 ...

Page 3: ...l protective equipment 15 2 5 Particular hazards 16 2 6 Other safety instructions 17 2 7 Screws 19 2 8 Functionality 20 2 9 Environmental protection 20 3 Technical data 21 3 1 General information 21 3 2 Performance values 21 3 3 Balancing quality 22 3 4 Speed 22 3 5 Clamping force speed diagram 23 3 5 1 Chuck layout for clamping force speed diagram 23 3 5 2 Size 260 24 3 5 3 Size 315 24 3 6 Operat...

Page 4: ... Storage 38 6 7 Preservation 38 6 8 Return to storage 38 7 Installation 39 7 1 Installation safety 39 7 2 Preliminary remarks 41 7 3 Screw tightening torques 41 7 4 Preparation of the machine for installation 43 7 5 Installation of the product 44 7 5 1 Compatibility check 44 7 5 2 Preparation of the product 45 7 5 3 Installation of the drawtube adapter 47 7 5 4 Installation of a spindle flange tha...

Page 5: ...f jaw chucks without base chuck 75 10 4 Removal of the product 77 10 4 1 Removal of the functional unit 78 10 4 2 Removal of the spindle flange 80 10 4 3 Removal of the drawtube adapter 81 11 Maintenance 82 11 1 Maintenance safety 82 11 2 Maintenance schedule 82 11 3 Cleaning 83 11 4 Visual inspection 86 11 5 Lubricating the product 86 11 6 Use of lubricants 87 12 Disposal 88 13 Faults 89 13 1 Pro...

Page 6: ... 1 Technical data 21 Table 2 Operating conditions 25 Table 3 Nomenclature 29 Table 4 Screw tightening torques 42 Table 5 Screw tightening torques 43 Table 6 Maintenance table 83 Table 7 Number of strokes 86 Table 8 Selection of lubricants 87 Table 9 Fault table 91 ...

Page 7: ...of the product WARNING Serious injuries caused by individual products or by inappropriate combinations of them Read and pay attention to all operating instruc tions for individual products and combinations of them 1 2 Key to symbols Safety instructions in this manual are designated by sym bols The safety notices are invoked by signal words that ex press the level of hazard involved Always comply w...

Page 8: ...le and damage to ma terials warns of stored energy for example involving springs warns of hand injuries draws attention to the fact that the operating instructions of the product must be read 1 3 Definition of terms 1 3 1 Release setting Release setting means that the clamping device is released If the clamping device is released this also releases the workpiece 1 3 2 Complete clamping reserve Com...

Page 9: ...ract the General Terms Conditions of Business and the delivery terms of the manufacturer and all legislative stipula tions valid at the time of conclusion of this contract 1 5 Copyright This manual is protected by copyright and are only intended for internal use The dissemination of this manual to third parties reproduc tions in any shape or form even in part as well as com mercial use and or comm...

Page 10: ...rod uct or the machine tool caused by an incorrect or defective clamping elements Always use genuine clamping elements made by the original manufacturer Spare parts and accessories can be sourced from contract dealers or directly from the manufacturer see Contact chapter Without exception wearing parts and components in contact with the workpiece are not covered by warranty 1 8 Warranty terms The ...

Page 11: ...ng parts that HAINBUCH ap proved explicitly for autonomous machining but specified limits must never be exceeded DANGER Serious injuries caused by parts being ejected centrifugally due to a drop in actuating force sup ply pressure On the machine ensure that the actuating force the supply pressure do not drop while the product is in use If no precautions have been taken on the machine to maintain t...

Page 12: ...skills sets required for vari ous different areas of activity Skilled specialist Skilled specialists due to their professional training knowledge and experience and awareness of applicable pro visions are capable of carrying out the work entrusted to them and independently to identify and avoid potential haz ards Hydraulics specialist Hydraulics specialists are trained in the specific task profile...

Page 13: ...duct is only intended for installation in a CE compli ant machine tool with a separating set of guards The product is only intended for the type of use described in this manual see Use chapter Furthermore an ex tended form of use can be agreed contractually between manufacturer and operator Only skilled staff from the appropriate specialist fields may install operate maintain and clean the product...

Page 14: ...e of the product Only in a CE compliant machine tool with a sepa rating set of guards Only use for the type of use indicated see Use chapter Only skilled staff from the appropriate specialist fields may use the product see Personnel re quirements chapter Never exceed the technical data indicated on the product see General information and Operat ing conditions chapters Never exceed the limits for u...

Page 15: ...s It serves pri marily to protect the wearer from coming into contact with moving machine parts Do not wear rings chains or other jewelry Safety footwear To protect the wearer from any heavy items that may fall and from losing their footing on slippery ground Protective goggles To protect the eyes from projectile parts and liquid splashes Hair net To protect long hair from getting snagged in rotat...

Page 16: ...s while the system is operating During operation do not reach for rotating and or moving parts Pay attention to the gap dimensions of moving parts Before opening the guards ensure that none of the parts are moving any more Stroke WARNING Serious crushing injuries caused by the stroke of the product Never reach into an area where moving parts are operating Prevent accidental initiation of the clamp...

Page 17: ... field Also wear the following items of personal protec tive equipment in addition to the basic equip ment 2 6 Other safety instructions DANGER Serious injuries caused by workpieces being ejected centrifugally when clamping unit is re leased while still rotating Never release the clamping of the workpiece while it is still rotating WARNING Serious head injuries caused by bending into the working a...

Page 18: ...ected against falling WARNING Serious injuries caused by the use of damaged products or by their components and accesso ries Check products or their components and acces sories on a regular basis for visible signs of dam age see Inspections and Cleaning chap ters Use of damaged products their damaged compo nents and or their damaged accessories is pro hibited Report damage to the operator immediat...

Page 19: ... correctly poor handling Do not open the screws secured with sealing lac quer Screws and threaded pins fitted radially to the product that were bonded with adhesive need to be secured again using a standard medium strength screw adhesive and tightened to the specified tightening torque see nomenclature or the Screw tightening torques chapter Before reinstallation clean and degrease the screw and i...

Page 20: ...incorrect dis posal of environmentally hazardous substances If environmentally hazardous substances enter the environment accidentally take immediate re medial action If in doubt notify the relevant municipal authori ties about the incident The following environmentally hazardous substances are used Lubricants auxiliary materials and operating fluids Lubricants such as grease and oil can contain t...

Page 21: ...eding the maximum performance values Do not exceed the maximum performance values see General information chapter On all products used do not exceed the lowest of the maximum performance values Only use product in machine tools with the same performance values INFORMATION Details of maximum performance values can be found on each product If due to abrasive wear those performance values are no long...

Page 22: ...crews and weights at tached to the product 3 4 Speed The product is authorized for rotational operation The maximum speed is written on the product maximum speed see General information chapter DANGER Serious injuries caused by parts being ejected centrifugally due to a non compliant combination of several products From all of the maximum speeds indicated for the combined products always remain at...

Page 23: ...ed diagram The clamping force speed diagrams refer to a 3 jaw chuck The clamping force speed curves were obtained using hard jaws For this the maximum actuating force was introduced and the jaws were set flush with the outside diameter OD of the chuck Here the chuck is in perfect condition and is lubricated with HAINBUCH special grease These diagrams cease to be valid if changes are made to one or...

Page 24: ...der hotline 49 7144 907 333 3 5 2 Size 260 A GST251 2 8 kg B SHF250 1 9 kg C SFA250 3 7 kg D Required minimum clamping force 33 3 5 3 Size 315 A GST315 3 5 kg B SHF250 1 9 kg C SFA250 3 7 kg D Required minimum clamping force 33 ...

Page 25: ...designation The type designation is on the product and it includes the following indications Manufacturer Product designation ID number marked with a symbol Build year Maximum speed 𝑛 𝑚𝑖𝑛 1 Maximum actuating force 𝐹 𝑎𝑥 𝑚𝑎𝑥 𝑘𝑁 Maximum clamping force 𝐹𝑟𝑎𝑑 𝑚𝑎𝑥 𝑘𝑁 3 8 Precision classes The tolerances for axial run out and face run out correspond to the technical terms conditions of delivery defined in...

Page 26: ...ters The clamping device can be used as a through chuck for machining bar stock and also as an end stop chuck The spindle flange is mounted on the machine spindle The clamping device is screwed to the drawtube on the ma chine tool through the drawtube adapter and is screwed to the spindle flange The clamping element set is screwed onto the basic jaws in the clamping device and clamps the workpiece...

Page 27: ...4 2 3 Chuck jaws The jaw chuck can be equipped with the following variety of jaws Base jaws Top jaws soft hard aluminum Claw jaws hard Stepped block jaws hard 4 3 Optional accessories The following optional accessories are available for different sizes of product 4 3 1 Integrated liner The integrated liner which can be replaced from the front enables workpieces to be adapted Closed With ejector Wi...

Page 28: ... be used as an end stop chuck For this a workpiece end stop can be mounted The clamping device can be used as a through chuck for machining bar stock 5 2 Limits of use Limits are set on the operation of jaw chucks in the area where workpieces are machined 5 2 1 Nomenclature Brief de signation Unit Explanation 𝐷 𝑚 Clamping diameter 𝐹𝑐 𝑁 Total centrifugal force 𝐹𝑠𝑝 𝑁 Effective clamping force 𝐹𝑠𝑝𝑚𝑖𝑛 ...

Page 29: ...enter of chuck 𝑟𝑠𝐺𝐵 𝑚 Center of gravity spacing between base jaw and center of chuck 𝑆𝑠𝑝 Clamping force safety factor 𝑆𝑧 Machining safety factor Σ𝑠 𝑁 Maximum clamping force of the chuck Table 3 Nomenclature 5 2 2 Calculation of jaw centrifugal forces 𝐷 Clamping diameter 𝑟𝑜 Center of gravity spacing of jaw 𝑟𝑠𝐴𝐵 Center of gravity spacing between top jaw and center of chuck 𝑆 Jaw 𝐹 𝑐 𝑀𝑐𝐺𝐵 𝑀𝑐𝐴𝐵 𝜋 𝑛 30...

Page 30: ... increases proportional to the increase in centrifugal force these are opposing forces When the limit speed is exceeded the re quired minimum clamping force 𝐹𝑠𝑝 𝑚𝑖𝑛 is not achieved Consequently the workpiece is released in an uncontrolled manner DANGER Serious injuries caused by projectile workpieces when the limit speed is exceeded Never exceed the calculated rotational speed Never drop below the...

Page 31: ...ependent upon the sum total of the masses of all jaw chucks and upon the radius of center of gravity as well as the rotational speed INFORMATION For safety reasons DIN EN 1550 stipulates that the centrifugal force must not exceed a maximum of 67 of the initial clamping force The formula for calculating the total centrifugal force 𝐹 𝑐 is as follows 𝐹 𝑐 𝑚𝐵 𝑟𝑠 𝜋 𝑛 30 2 𝑀𝑐 𝜋 𝑛 30 2 𝑁 Here n is the giv...

Page 32: ... 5 in accordance with VDI 3106 INFORMATION No account is taken of the masses of the jaw chuck fixing screws and slot nuts First of all the required level of effective clamping force 𝐹𝑠𝑝 is determined with the help of the given level of machining force 𝐹 𝑠𝑝 𝐹 𝑠𝑝𝑧 𝑆𝑍 3000 1 5 𝐹 𝑠𝑝 4500𝑁 Initial clamping force while stationary 𝐹𝑠𝑝0 𝑆𝑠𝑝 𝐹𝑠𝑝 𝐹 𝑐 Determination of total centrifugal force 𝐹 𝑐 𝑀𝑐 𝜋 𝑛 30 2 ...

Page 33: ... speed at a given initial clamping force while stationary 𝑛𝑧𝑢𝑙 30 𝜋 𝐹𝑠𝑝0 𝐹 𝑠𝑝𝑧 𝑆𝑧 𝑀𝑐 𝑚𝑖𝑛 1 DANGER Serious injuries caused by projectile workpieces whenever the predefined maximum speed is ex ceeded The calculated maximum speed must not exceed the predefined maximum speed for the product see General information chapter NOTE Material damage to the clamping device and ma chine tool caused by exceedin...

Page 34: ... specific Total centrifugal force of all jaws 𝑀𝑐 2 668𝑘𝑔𝑚 Safety factor 𝑆𝑧 1 5 in accordance with VDI 3106 Safety factor 𝑆𝑠𝑝 1 5 in accordance with VDI 3106 INFORMATION No account is taken of the masses of the jaw chuck fixing screws and slot nuts The permitted speed is sought 𝑛𝑧𝑢𝑙 30 𝜋 𝐹𝑠𝑝0 𝐹𝑠𝑝𝑧 𝑆𝑧 𝑀𝑐 30 𝜋 69947 3000 1 5 2668 𝑛𝑧𝑢𝑙 1495𝑚𝑖𝑛 1 The calculated speed 𝑛𝑧𝑢𝑙 1495𝑚𝑖𝑛 1 is less than the max...

Page 35: ...r use appropriate load bearing equipment and lifting tackle WARNING Serious injuries caused by transporting off center equipment Pay attention to marks on the packaging items Attach the crane hook directly above the center of gravity Raise carefully and correct the lifting points if nec essary WARNING Serious injuries caused by incorrect transport with lifting gear Never raise loads above people N...

Page 36: ...ng items dry and protect them from the in gress of water Position designation Points to the correct upright position of the packaging item 6 3 Transport inspection Check the delivery on receipt immediately to ensure it is complete and has not been damaged in transit Proceed as follows if you find any externally visible signs of damage while in transit Refuse to accept the delivery or only subject ...

Page 37: ...m rolling away 6 When transporting on a trolley or car ensure that the product is securely mounted on a non slip surface be fore starting to move it 6 5 Packaging The individual packaging items are packaged in an appropri ate manner for the type of transportation involved Always use environmentally compatible materials for packaging pur poses Packaging should protect individual components from dam...

Page 38: ...e general condition of all parts and packaging If necessary refresh the preservation or replace it 6 7 Preservation 1 Clean and lubricate the product see Cleaning and Lubricating the product chapters 2 Apply a light coating of preserving oil to the inner and outer faces of the product Wipe away surplus preserv ing oil with a sort lint free tear resistant cloth 3 Pack product air tight in foil 4 Re...

Page 39: ...ing area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressure trapped in the system Shut down the system WARNING Serious crushing injuries and breakages caused by falling parts during incorrect installation or re moval Ensure that the product cannot roll away or fall If necessary use ...

Page 40: ...properly From a weight of 10 kg use appropriate transport equipment lifting gear and lifting tackle CAUTION Serious cut injuries caused by sharp edged changing parts and or clamping elements All installation removal of changing parts and clamping elements must be performed by skilled staff from the relevant specialist field NOTE Damage to materials caused by prohibited move ment of the chuck pisto...

Page 41: ...as a corrosion inhibitor This is not functionally related lubri cation Only apply lubricant to the mechanical mating surfaces Pay attention to notes about lubricants see Use of lub ricants chapter Avoid too much lubricant on the locating face because this can cause face run out errors Apply grease to the sealing elements for example O rings rectangular rings and sealing surfaces Pay atten tion to ...

Page 42: ...g table lists the screw tightening torques for se curing the product to a machine tool Thread designation Tightening torque at screw quality Nm 10 9 M6 13 M8 28 M10 50 M12 80 M14 120 M16 160 M18 200 M20 250 M22 400 M24 500 M27 1050 M30 1500 Table 4 Screw tightening torques ...

Page 43: ...M10 50 M12 70 M14 130 M16 150 M20 220 M24 450 Table 5 Screw tightening torques 7 4 Preparation of the machine for installation 1 Set the machine into set up mode INFORMATION The minimum operating pressure is reached when the drawtube can still just be moved without triggering an error message 2 Reduce the operating pressure to a minimum 3 Remove cutting tools and or sharp objects from the working ...

Page 44: ...flange c Test surface axial run out functional unit d Test surface face run out functional unit Special aids needed Assembly key 1 As described in the Preparation of the machine for in stallation chapter prepare for the following steps 7 5 1 Compatibility check Check the compatibility of the product and the connection point of the machine For this check that the connection point and the product sh...

Page 45: ...ion of the product The product is supplied in assembled condition The following preparatory steps are needed to install the product 1 Move the base jaws to the outermost marker line see Base jaw position 2 Unfasten and remove the fixing screws on the integrated liner ...

Page 46: ...lation 46 Order hotline 49 7144 907 333 3 Use the forcing thread to force the integrated liner out of the functional unit then pull out the entire unit 4 Unfasten and remove the fixing screws on the functional unit ...

Page 47: ...7 5 3 Installation of the drawtube adapter INFORMATION Depending on the geometry of the drawtube adapter it must be installed either on the machine drawtube or in the functional unit 1 Screw the drawtube adapter into the functional unit us ing its thread or screw it to the machine drawtube and tighten it down ...

Page 48: ...ded spindle INFORMATION The positioning block on the machine spindle and the positioning bore in the spindle flange can be used for positioning 3 Fit the spindle flange on the machine spindle If neces sary position the spindle flange over the machine spin dle using its bore 4 Screw in the changing part fixing screws on the spindle flange and tighten to the specified tightening torque see Screw tig...

Page 49: ... test surface of the spindle flange ideally 0 005 mm Whenever the face run out and or the axial run out is greater than the maximum permitted value 9 Remove the spindle flange 10 Clean the locating face and the mating faces of the ma chine spindle and the spindle flange 11 If there is a burr or slight damage rub down the locating face of the spindle flange and the machine spindle gen tly with an o...

Page 50: ... mounting aid onto a vertically sus pended spindle INFORMATION The positioning block on the machine spindle and the positioning bore in the spindle flange can be used for positioning 3 Fit the spindle flange on the machine spindle If neces sary position the spindle flange over the machine spin dle using its bore 4 Screw in the spindle flange fixing screws and tighten them gently ...

Page 51: ...nge and tighten to the specified tightening torque see Screw tightening torques chapter 9 Check face run out on the test surface of the spindle flange ideally 0 005 mm Whenever the face run out is greater than the maximum per mitted value 10 Remove the spindle flange 11 Clean the locating face and the mating faces of the ma chine spindle and the spindle flange 12 If there is a burr or slight damag...

Page 52: ...2 If necessary fit the mounting aid onto a vertically sus pended spindle 3 Move the machine drawtube to the front limit stop R1 Chuck piston in furthest forward position R2 R2 R1 0 3 mm maxi mum 0 5 mm NOTE Damage to materials caused by incorrect installa tion Ensure that the piston can be moved into its fur thest forward position Dimensions R1 and R2 must be complied with ...

Page 53: ... 49 7144 907 333 53 4 Fit the functional unit on the spindle flange until the hole patterns on spindle flange and functional unit are aligned 5 With an assembly key screw the rotatable tension liner firmly home on the machine drawtube ...

Page 54: ...mounting aid on a vertically suspended spindle if one was used 9 Check the face run out on the test surface of the func tional unit ideally 0 01 mm and if necessary correct carefully with a plastic hammer 10 Tighten the fixing screws on the functional unit to the specified tightening torque see Screw tightening tor ques chapter 11 Check face run out on the test surface of the functional unit ideal...

Page 55: ...cating face and the mating faces of the spin dle flange and the functional unit 14 If there is a burr or slight damage rub down the locating face of the spindle flange or the functional unit gently with an oil stone 15 Reinstall the functional unit 16 Repeat the alignment process 17 Repeat the face run out test 18 Install the integrated liner into the functional unit ...

Page 56: ...r and tighten them to the specified tightening torque see Screw tightening torques chapter 20 Use the release key to unlock the tapered rods and move the base chuck as indicated by the lettering or into the jaw guide on the functional unit 21 Check the base chuck for ease of movement and check the jaw stroke ...

Page 57: ...3 57 7 6 Installation of the clamping element A Release pin B Base jaws C Top jaws C1 Fixing screws on top jaw 1 As described in the Preparation of the machine for in stallation chapter prepare for the following steps Special aids needed Release key ...

Page 58: ...t side of the clamping device with helps to position the base chuck and or block chucks The respective positions of the outermost base chuck and block chuck are reached when the face end of the base chuck and undivided block chuck is aligned with the marker line This chuck position is mandatory to ensure that all teeth are in mesh for transmission of power from ta pered rods to the base chucks and...

Page 59: ...position INFORMATION For safety reasons the teeth on the base chucks are not in mesh in release position to prevent the base chucks from dropping out 2 Use the release key to release the release pin in the jaw INFORMATION The release key cannot be removed in this position 3 Pull the jaw outwards to remove it from the groove ...

Page 60: ...ease key until the serrations on the jaw chuck mesh with those in the jaw 6 Remove the release key 7 Also replace the other jaws as described 7 6 3 Installation of jaws with base chucks 1 Clean the contact surfaces on the base chuck and the top mounted chuck 2 Install top chuck with crosswise offset in groove of base chuck ...

Page 61: ...Screw in the top chuck fixing screws and tighten to the specified tightening torque see Screw tightening tor ques chapter 4 Install the other top chucks as described 7 6 4 Installation of jaws without base chucks 1 Unlock the wedge rod with the release key ...

Page 62: ...B Top Installation 62 Order hotline 49 7144 907 333 2 Remove the base chuck 3 Clean the jaw guide with a cloth 4 Clean the contact surfaces on the jaw 5 Install the jaw up to the marker line ...

Page 63: ...aws For ultimate standard of repeatability the unscrew the jaws in the jaw chuck at clamping pressure or grind them out When unscrewing and removing or grinding out ensure that the release ring release pin is clamped by the top chucks and not by the base chucks INFORMATION The base chuck and top chuck must be screwed to gether for storage Tighten the fixing screws to their specified tightening tor...

Page 64: ...ar intervals and correct if necessary WARNING Serious injuries can be caused if the machine tool starts up accidentally Prior to commissioning close all safety doors or hoods on the machine tool WARNING Serious injuries caused by tools and items of test equipment being ejected centrifugally Prior to commissioning ensure that all tools and items of test equipment are removed from the working area o...

Page 65: ... the wrong cool ant lubricants To clean the product never use a cooling lubri cant that attacks and damages the sealing ele ments installed Those installed sealing elements can be made of NBR Viton and PUR materials Never use cooling lubricants that contain ester or a polar solvent 8 2 Checking the total stroke WARNING Serious crushing injuries caused by moving parts when stroke positions are bein...

Page 66: ...n the products and are tightened to the correct tightening torque Serrations and grooved profiles must not be excessively rounded because this would prevent the friction coeffi cient from being achieved None of the edges and races are chipped or show any signs of wear The speed set on the machine tool must not exceed the maximum speed of the product Always take the lowest value of all maximum spee...

Page 67: ...ool is less than the stroke of the clamping device pay attention to tooth pitch when replacing the chuck jaws WARNING Crushing injuries to hands fingers is workpiece is installed incorrectly Do not place hands fingers between workpiece and clamping device Never reach into the clamping area CAUTION Burns caused by high workpiece temperature Give preference to automatic loading Also wear the followi...

Page 68: ... collision In the event of a collision the product and its components must be checked for cracks and damage before being used again For this remove the product from the machine see Re moval of the product chapter and dismantle it for level of disassembly see Cleaning chapter ...

Page 69: ...safety door hood WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear the following items of personal protec tive equipment in addition to the basic equip ment 3 Clean the product of swarf and production residue with a soft lint free cloth and apply a light coating of oil 4 Close the safety doo...

Page 70: ...up accidentally Set the machine tool into set up mode Remove all tools auxiliary equipment and items of test equipment immediately from the working area of the machine Remove all lifting gear from the product and from the working area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressu...

Page 71: ...achine with the potential to drop down Depending on weight use an appropriate mount ing aid for installation or installing on a vertically suspended machine spindle WARNING High level of physical strain due to the weight of the product or of its components if not trans ported properly From a weight of 10 kg use appropriate transport equipment lifting gear and lifting tackle CAUTION Serious cut inj...

Page 72: ...ts or clamping elements 10 2 Preparing the machine for removal 1 Set the machine into set up mode INFORMATION The minimum operating pressure is reached when the drawtube can still just be moved without triggering an error message 2 Reduce the operating pressure to a minimum 3 Remove cutting tools and or sharp objects from the working area of the machine or cover them 4 Remove operating and auxilia...

Page 73: ...7 333 73 10 3 Removal of the clamping element A Release pin B Base jaws C Top jaws C1 Fixing screws on top jaw Special aids needed Release key 1 As described in the Preparing the machine for re moval chapter prepare for the following steps ...

Page 74: ...Removal 74 Order hotline 49 7144 907 333 10 3 1Removal of jaw chucks with base chuck 1 Unfasten and remove the fixing screws on the top chuck 2 Remove the top chuck 3 Remove the other top chucks as described ...

Page 75: ...B Top Removal Order hotline 49 7144 907 333 75 10 3 2Removal of jaw chucks without base chuck 1 Unlock the wedge rod with the release key 2 Pull the jaw outwards to remove it from the groove ...

Page 76: ...ine 49 7144 907 333 3 Install the base chuck up to the outermost marker line 4 Rotate the release key until the serrations on the jaw chuck mesh with those in the jaw 5 Remove the release key 6 Remove the other jaws as described ...

Page 77: ...unit F1 Fixing screws function unit G Base jaws H Integrated liner H1 Fixing screws on integrated liner a Test surface axial run out spindle flange b Test surface face run out spindle flange c Test surface axial run out functional unit d Test surface face run out functional unit Special aids needed Assembly key 1 As described in the Preparing the machine for re moval chapter prepare for the follow...

Page 78: ...he mounting aid onto a vertically sus pended spindle 3 Move the machine drawtube to the front limit stop 4 Move the base jaws to the outermost marker line see Base jaw position 5 Unfasten and remove the fixing screws on the integrated liner 6 Use the forcing thread to force the integrated liner out of the functional unit then pull out the entire unit ...

Page 79: ...Top Removal Order hotline 49 7144 907 333 79 7 With an assembly key unscrew and remove the rotata ble tension liner from the machine drawtube 8 Unfasten and remove the fixing screws on the functional unit ...

Page 80: ...the functional unit from the spindle flange 10 4 2Removal of the spindle flange 1 Attach any lifting gear that may be required 2 If necessary fit the mounting aid onto a vertically sus pended spindle 3 Unfasten and remove the fixing screws on the spindle flange ...

Page 81: ...44 907 333 81 4 Take down the spindle flange from the machine spindle 10 4 3Removal of the drawtube adapter 1 If the drawtube adapter was mounted on the machine drawtube use its thread to unscrew and remove it from the machine drawtube ...

Page 82: ...ule The following sections describe the maintenance work needed to ensure optimum and fault free operation If increased levels of wear are detected during regular checks shorten the maintenance intervals to reflect the ac tual rate at which signs of wear appear Contact the manufacturer for questions relating to mainte nance work and maintenance intervals see Contact chap ter Interval Maintenance w...

Page 83: ...irmly seated Lubricate the product see Lubricating the product chapter with storage See Storage chapter depending upon which stipulation is achieved first Table 6 Maintenance table 11 3 Cleaning A Chuck body A1 Fixing screws on chuck body B Base jaws C Integrated liner C1 Fixing screws on integrated liner D Retaining ring E Tension sleeve F Chuck piston ...

Page 84: ... a polar solvent NOTE Damage to materials caused by incorrect installa tion of sealing elements Replace missing or damaged sealing elements Ensure that the sealing elements do not fall out or get damaged during installation removal and apply a thin coat of grease if necessary Cleanliness of the relevant limit stop and guide diameter are essential for achieving axial and face run out tolerances 1 R...

Page 85: ...at the retaining ring is firmly seated Replace worn or damaged fixing screws Tighten all fixing screws to the specified tightening torque see nomenclature and or Screw tightening torques chapter When tightening the screws do so evenly to prevent any distortion under load Only apply lubricant to the mechanical mating sur faces Pay attention to notes about lubricants see Use of lubricants chapter Av...

Page 86: ...ng ejected centrifugally due to insufficient lubrication of the product Never drop below the lower limit value for clamp ing force see Clamping force speed diagram chapter Always comply with the maintenance intervals see Maintenance schedule chapter Lubrication takes place every time the system is cleaned maintained or assembled and also when required The product is equipped with grease nipples WA...

Page 87: ... because these cause an operational malfunc tion if they come between two interference fit surfaces For this the following lubricants are recommended GP 355 universal grease see the HAINBUCH product catalogue Alternatively Lubricants Manufacturer Product designa tion Grease MicroGleit GP 355 Klüber QNB 50 Zeller Gmelin DIVINOL SD24440 Bremer Leguill RIVOLTA W A P Table 8 Selection of lubricants NO...

Page 88: ...bstances Lubricants auxiliary materials and operating flu ids are governed by legislation for the processing of special category waste All disposal to be per formed by authorized waste disposal specialists Catch exchanged oils and greases in suitable containers and dispose of them in accordance with applicable local provi sions The local municipal authority or specialist waste disposal companies c...

Page 89: ...al equipment press the Emergency Stop but ton on the machine tool immediately 2 Establish the cause of the fault 3 If troubleshooting requires work to be conducted in the danger area switch the machine tool into set up mode 4 Notify the person on location of the fault immediately 5 Depending on the type of fault get it remedied by au thorized and appropriately skilled specialists INFORMATION The t...

Page 90: ...k Check machine setting and cor rect if necessary Incorrect lubrica tion condition Check lubrication of the clamping device and correct if necessary Clamping force is too high Axial actuating force on drawtube too high Check machine setting and cor rect if necessary Skilled specia list Geometry devia tion on the work piece Concentricity error on the clamping device Check axial run out of the clamp...

Page 91: ...d clam ping element Replace the clamping element Dimensional differ ence between workpiece diame ter and clamping elements is too great Use clamping element with a suit able clamping diameter Ingress of swarf in the clamping device Absence of in tegrated liner Install integrated liner Skilled specia list Table 9 Fault table 13 3 Commissioning after a fault has been remedied After the fault has bee...

Page 92: ...racking hotline Current status of your order Just call 49 7144 907 222 24 hour emergency phone line Has a system crash occurred or some other technical emer gency Our experts are there for you around the clock 49 7144 907 444 For advice or help you can contact the sales partners and service staff listed in www hainbuch com 14 2 Manufacturer certification Manufacturer certification is supplied with...

Page 93: ...B Top Annex Order hotline 49 7144 907 333 93 ...

Page 94: ...ion safety 39 Intended use 13 K Key to symbols 7 L Layout 26 Liability 9 Limits of use 28 Lubricants 20 87 M Maintenance schedule 82 Misuse 14 O Operating conditions 25 P Packaging 37 Performance values 21 Personnel requirements 12 Electricians 13 Hydraulics specialist 12 Pneumatics specialist 12 Skilled specialist 12 Trainees 13 Preservation 38 Protective equipment Hair net 15 Hard hat 16 Protect...

Page 95: ...B Top Order hotline 49 7144 907 333 95 T Technical data 21 Tests 66 Transport inspection 36 Transportation internal 37 Type designation 25 U Unpacking 37 Use 28 W Warranty 10 ...

Page 96: ...cations reserved HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach Erdmannhäuser Strasse 57 71672 Marbach Germany Tel 49 7144 907 0 Fax 49 7144 18826 verkauf hainbuch de www hainbuch com 24 hour emergency phone line 49 7144 907 444 ...

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Hainbuch B-Top, Operating Instructions Manual

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