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WaterMax 60 Series Owner’s Manual 

4/29/2008 

37 

Assembly and Parts, Cont. 

Brine Valve Housing Assembly Cont. 

53511 Brine 
Piston 

The Piston should have an O-Ring on the shaft side of the flange and a spring pressed onto a boss on 
the other side. The O-Ring should be free of defects such as cuts or debris on the shaft side. 

53510 Housing 

Just inside the entrance hole for the Brine Piston (53511) is a concave seat area that must be free of 
defects such as nicks, indentations, or debris. This seat area ensures a leak-free seal for the static O-
Ring on the Brine Piston. If any defects are detected by visual inspection, repair or replace as needed. 

90843 0.5 gpm 
Flow Control 

The Flow Button has two distinct and different sides. One is “flat”; the other is “concave.” The button 
should be centered in the housing opening with the four locator “ribs” with the concave side facing the 
Housing End Cap (93247). 

93247 Housing  
End Cap 

The Cap is held in place by two 3/4" thread cutting screws that engage the Housing flange. An O-Ring 
seals the Cap and Housing. Place the O-Ring into the housing opening, lubricate with silicone grease 
and then using a twisting action, pressure insert the Cap.  
Caution: The 3/8" locking clip (200199) must be installed to prevent air from being drawn into the 
appliance during brine rinse. 

Summary of Contents for WaterMax 61AAN

Page 1: ...O ON ND DI IT TI IO ON NI IN NG G A AP PP PL LI IA AN NC CE E 6 60 0 S SE ER RI IE ES S O OW WN NE ER R S S M MA AN NU UA AL L A AN ND D I IN NS ST TA AL LL LA AT TI IO ON N G GU UI ID DE E V VE ER RS...

Page 2: ...or labor charges incurred or expended with respect to this warranty In the event the water supply being processed through this product contains sand bacterial iron algae sulfur tannins organic matter...

Page 3: ...t Up Procedures 10 Bypass Valve 13 Blending Valve 14 Setting and Using the Controller 14 Service Settings 15 Salt Depths 21 62AJQ Replenishment Procedure 22 61AAN WaterMax Iron Filter Sizing Formula 2...

Page 4: ...e The manufacturer reserves the right to make specification and product changes without prior notice This manual is for installation operation and maintenance of the following WaterMax water condition...

Page 5: ...appliance may be disinfected with 5 25 sodium hypochlorite which is the active ingredient in household chlorine bleach To disinfect the appliance add 4 0 fluid ounces of chlorine bleach solution to th...

Page 6: ...lowing Indicator Indicates that water is flowing through the appliance useful for checking for proper plumbing and leaks Recharge Regeneration Status Shows regeneration cycle positions during regenera...

Page 7: ...Regeneration Time followed by the current regeneration time that is set the cursor will be under the second hours digit To Change the Regeneration Time A Follow the procedure outlined above for setti...

Page 8: ...is needed to remove this type of iron Colloidal Iron Not dissolved yet stays in suspension A softener cannot remove this type of iron If the water supply contains ferrous iron a commercially availabl...

Page 9: ...t install if the incoming or outlet piping water temperature exceeds 120 F 49 C See Specifications 3 Do not allow soldering torch heat to be transferred to valve components or plastic parts 4 Do not o...

Page 10: ...nce in backward F Place the appliance in the desired location using Figure 2 as a guide G For most installations install the appliance after the pressure tank and any water filter appliance or water m...

Page 11: ...d with the appliance Ensure that the overflow line ends at a drain that is at least 3 lower than the bottom of the overflow fitting The gravity line cannot be run overhead Step 6 Connect Drain Line A...

Page 12: ...st regeneration the appliance will automatically refill the correct amount of water into the brine tank B Ensure that the salt dosage is set as recommended for the application C Initiate a manual rege...

Page 13: ...r F Place the covers on both of the cabinets Bypass Valve The bypass valve can isolate the appliance should the appliance malfunction or leak It can also permit the use of untreated water for watering...

Page 14: ...water line Note If the appliance is installed for barium and or radium reduction the blending valve must remain in the fully closed position at all times Setting and Using the Controller The controlle...

Page 15: ...Displays the current software version Cannot be set Displays only when History is set to Yes Install Date Hist 000000 Installation date of the appliance MMDDYY 000000 to 999999 Displays only when Hist...

Page 16: ...inations or Y s and blank spaces Displays only when in Mode 1 Days of the Week Hardness Grains 040 Hardness of the water that was tested 003 to 999 Grains 00000 to 99999 mg L This is the actual hardne...

Page 17: ...9 9 Set to the nearest tenth of a minute Brine Rinse 30 0 Number of minutes the first brine and slow rinse cycle lasts 00 0 to 99 9 Set to the nearest tenth of a minute Backwash 2 05 0 Number of minut...

Page 18: ...buttons to eliminate the days NOT to regenerate The display will show the days to regenerate Regen SMTWTFS Days Y Y Y Mode 2 Demand Delayed Mode When the appliance is in the Patented Savematic Demand...

Page 19: ...27 7 7 7 Brine Rinse minutes 30 30 47 38 30 30 30 30 Backwash 2 minutes 3 3 3 3 2 2 2 2 Capacity grains salt lb 26 700 6 2 lb 26 700 6 2 lb 38 700 9 6 lb 23 100 8 5 lb 23 100 6 2 lb 23 100 6 2 lb 23 1...

Page 20: ...Capacity grains salt lb 16 300 3 2 lb 16 300 3 2 lb 20 000 4 2 lb 11 900 2 7 lb 3 Salt Setting Backwash 1 minutes 1 1 17 27 Brine Rinse minutes 30 30 47 30 Backwash 2 minutes 3 3 3 2 Capacity grains s...

Page 21: ...8 3 0 6 4 2 9 5 8 4 2 7 1 4 6 0 11 7 8 6 0 8 7 8 6 2 12 6 2 8 7 8 6 5 12 3 8 6 5 9 8 5 14 3 4 8 5 9 5 8 9 0 15 3 8 9 0 9 7 8 9 3 15 7 8 9 3 10 9 6 16 1 2 9 6 10 3 4 10 7 17 3 8 10 7 11 3 4 14 4 22 14...

Page 22: ...wooden ruler or dowel rod Replacement media P N M050 3 4 socket Replenishment Procedure The replenishment procedure is as follows Step 1 Turn Off the Water A Turn off the water to the appliance B Open...

Page 23: ...k With Water A Open the main water valve B Slowly fill the tank with water up to the bottom of the fill port C Turn off the water Step 6 Replace Fill Plug A Make sure the threads of the fill port are...

Page 24: ...x 5 ____ ppm 1 0 ppm x 5 5 0 ppm Total compensated ppm ____ ppm 9 1 ppm x Gallons per day for one person 75 gal 75 gal ppm per person per day ____ ppm 682 5 ppm x Number of people in household ____ p...

Page 25: ...ppliance unless otherwise recommended See Figure 6 A minimum 3 4 pipe is required for proper function of the filter Examine the inlet piping to make sure the pipe is not plugged with lime or iron If t...

Page 26: ...to Feeder A Add 1 1 2 gallons of treated water to the feeder The water should cover the felt pad by at least 1 2 Caution Do not use water that contains iron manganese or hydrogen sulfide Step 4 Set Ai...

Page 27: ...ab Lock Detail Part Description Quantity 1 54501 Media Cabinet Cover Assembly 1 2 90837 Bypass Nut Gasket 2 3 90254 Copper Adapter 2 90256 PVC Adapter optional 2 90258 Copper Adapter 1 optional 2 4 90...

Page 28: ...0 Potassium Permanganate Feeder P N PT1424 Part Description Quantity 1 54006 Brine Tank Cover 1 2 90103 Brine Well Cap 1 3 54525 Safety Shutoff Assembly See Figure 17 1 4 54007 Support Panel BT 1 5 C0...

Page 29: ...2 6 90238 Fill Plug 1 7 90829 O Ring 1 8 93838 O Ring 2 9 90615 Bypass Assembly See Figure 13 1 10 93833 Cord Clip 1 11 90828 O Ring 1 12 95301T JG Drive End Cap Assembly See Figure 14 1 95302T BWO Dr...

Page 30: ...mbly Figure 12 Injector Assembly Part Description Quantity 1 93810 Injector Screen 1 2 93223 Injector Throat 1 3 93220 Injector Seal Thick 1 4 93221 Injector Nozzle 1 5 93232 Top Injector Seal Thin 1...

Page 31: ...e Main Valve Body opening The gasket seals at its outer edges and between the inlet screen and nozzle opening These areas must be free of defects such as tears or pits and be free of debris 93221 Inje...

Page 32: ...6 90222 Blending Dial 1 7 90827 O Ring 1 8 90246 Bypass Housing 1 9 90616 Bypass Piston Assembly 1 10 90218 Bypass Piston Drive Shaft 1 11 90803 O Ring 1 12 90263 Bypass End cap Right 1 13 90264 O Ri...

Page 33: ...ed must be replaced with a new assembly The Bypass Piston bore is to be smooth and at the recessed areas have a smooth transition no sharp corners to the seat areas 90616 Bypass Piston Assembly The wh...

Page 34: ...4 93238 Drive Gear 1 5 90809 Screw 2 6 93219 Piston Slide Cam Cover 1 7 93217 Piston Slide Cam 1 8 93583 Drive End Cap 1 9 93216 Piston Slide 1 10 90818 Screw 2 11 93601 JG Brine Valve Assembly See Fi...

Page 35: ...the Magnet Disk 54502 at the other end The Slide Cam is assembled inside of the Piston Slide 93216 This Cam Shaft should turn freely before the Motor is assembled 93583 Drive End Cap Seals the two ope...

Page 36: ...Housing Assembly Part Description Quantity 1 53511 Piston Assembly includes O Ring Spring 1 2 90821 O Ring 1 3 53510 Housing 1 4 90843 0 5 gpm Flow Control 1 5 93805 O Ring 1 6 93247 Housing End Cap...

Page 37: ...the Brine Piston If any defects are detected by visual inspection repair or replace as needed 90843 0 5 gpm Flow Control The Flow Button has two distinct and different sides One is flat the other is c...

Page 38: ...misaligned the O Ring can become pinched and leak H2086 Drain Line Flow Control The Drain Line Flow Control DLFC maintains a constant plus or minus 10 backwash flow rate at varying pressures Care shou...

Page 39: ...9 Assembly and Parts Cont Safety Shutoff Assembly Figure 17 Safety Shutoff Assembly Part Description Quantity 1 54226 Safety Shutoff See Figure 18 1 2 56018 Float 1 3 54225 Air Check Draw Tube 1 54525...

Page 40: ...me apart if removed from the elbow body Parts must be reassembled exactly as shown to function properly When connecting the 3 8 poly tube first assemble the nut gripper and retainer sleeve on the tubi...

Page 41: ...ly all of the above parts 90238 Fill Plug The Fill Plug 90238 seals the media access ports in the Media Tank Care should be taken that the O Ring seal 90829 area is kept clean and free of debris Also...

Page 42: ...eased Re test the water and re enter a new setting number Not metering water Flow should be indicated with water usage If no flow see below No soft water Blending dial is open Make sure blending dial...

Page 43: ...lace injector Replace throat if removed Magnet disk defective Replace magnet disk Not regenerating in proper sequence Defective controller Replace controller Plugged injector Clean injector screen noz...

Page 44: ...d 6 lb Ultra fil E PC Carbon Activated Carbon Q Fine Mesh Resin and 2 lb Bacteriostat F Multi Grade R Filter Ag G SR7 Nitrate Resin S Calcite Corosex J Calcite and 6 lb Ultra fil X Fine Mesh Resin The...

Page 45: ...NA NA 23 70 3 Salt Setting Total length of reg Min gal 38 26 5 38 29 5 58 36 5 47 31 38 37 44 80 44 80 44 80 4 Salt Setting Total length of reg Min gal 56 35 5 56 38 74 44 5 64 39 5 58 56 61 89 61 89...

Page 46: ...water filtration appliances 60 series 61AAN 61AAE BWO 61AAR BWO 61AAS BWO 61AAF BWO Capacity ppm 10 000 N A N A N A N A Sulfur H2S 5 N A N A N A N A Iron ppm 20 N A N A N A N A Minimum pH 7 N A N A 51...

Page 47: ...WaterMax 60 Series Owner s Manual 4 29 2008 47 Certificates...

Page 48: ...WaterMax 60 Series Owner s Manual 4 29 2008 48 Certificates Cont...

Page 49: ...WaterMax 60 Series Owner s Manual 4 29 2008 49 Certificates Cont...

Page 50: ...Notes...

Page 51: ...Notes...

Page 52: ...n contact with the treated water are FDA or NSF listed The appliance conforms to NSF ANSI 44 for softening performance efficiency Barium reduction and Radium 226 228 reduction as verified and substant...

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