Hagie DTS 8 HI-TRACTOR Operator'S Manual Download Page 34

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OPERATING INFORMATION

HYDRAULIC SYSTEM

The auxiliary hydraulic system is an open type

directly mounted behind the heavy duty variable

displacement pump. This system consists of dual

gear pumps that supply the required hydraulics to

operate the full time power steering unit, boom

control cylinders (lift, level, fold), the solution pump,

mechanical agitation, and if equipped, hydraulic

tread adjust.

After supplying each of these systems, the

hydraulic oil is sent to the oil cooler in front of the

engine coolant radiator. Here it is cooled and then

sent back to the hydraulic oil reservoir.

DO NOT GO NEAR LEAKS. High pressure oil easily punctures skin causing

injury, gangrene, or death. If injured, seek emergency medical help.

Immediate surgery is required to remove oil. Do not use finger or skin to

check for leaks. Lower load or relieve hydraulic pressure before loosening

fittings.

FIG 5.4

NOTE:

Immediately shut down engine if

low level hydraulic oil light comes

on in cab (fig. 5.4).

Summary of Contents for DTS 8 HI-TRACTOR

Page 1: ... related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm ANY PICTURES CONTAINED WITHIN THIS OPERATOR S MANUAL THAT DEPICT SITUATIONS WITH SHIELDS GUARDS RAILS OR LIDS REMOVED ARE FOR DEMONSTRATION PURPOSES ONLY HAGIE MANUFACTURING COMPANY STRONGLY URGES THE OPERATOR TO KEEP ALL SHIELDS AND SAFETY DE...

Page 2: ...AL NUMBERS U1210770001 thru U1210770100 HAGIE MANUFACTURING COMPANY OPERATOR S MANUAL FOR HAGIE MODEL DTS 8 HI TRACTOR 10 06 493377 2006 Hagie Manufacturing Company Clarion Iowa USA BOX 273 CLARION IOWA 50525 515 532 2861 ...

Page 3: ...YDRO HYDROSTATIC ID INSIDE DIAMETER IN INCH INFO INFORMATION Km H KILOMETERS PER HOUR LB POUND MAINT MAINTENANCE MIN MINUTE M F MAINFRAME MPH MILES PER HOUR MT MOUNT MTH MONTH MTR MOTOR NO NUMBER OD OUTSIDE DIAMETER PLT PLATE POLY POLYETHYLENE PRESS PRESSURE PRKNG PARKING PSI POUNDS PER SQUARE INCH QT QUART RAD RADIATOR REC RECOMMENDED REQ REQUIRED RPM REVOLUTIONS PER MINUTE SEC SECOND SERV SERVIC...

Page 4: ... attempted herein to cover all of the adjustments required to fit varying conditions However there may be times when special care must be considered Hagie Manufacturing Company reserves the right to make changes in the design and material of any subsequent sprayer without obligation to existing units We thank you for choosing a Hagie sprayer and assure you of our continued interest in its satisfac...

Page 5: ... of resale this manual should accompany the sprayer If you do not understand any part of the manual or require additional information or service contact the Hagie Customer Support Department Hagie Manufacturing Company Box 273 Clarion IA 50525 515 532 2861 TO THE OPERATOR The following symbols found throughout this manual alert you to potentially dangerous conditions to the operator service person...

Page 6: ...CIFICATIONS 16 21 IV PREPARING TO OPERATE 22 26 V OPERATING INFORMATION 27 66 VI CALIBRATION 67 68 VII TRANSPORTING 69 70 VIII SERVICE AND MAINTENANCE 71 101 IX STORAGE 102 103 X TROUBLE SHOOTING 104 112 XI LIMITED WARRANTY 113 INDEX 114 116 TABLE OF CONTENTS 3 ...

Page 7: ...ers and will void all warranties DRIVING Before moving sprayer make sure no persons or obstructions are in path of travel Do not permit passengers on sprayer when it is moving they may fall off or obstruct operator s view Never drive near ditches embankments holes mounds or other obstacles Never drive on hills too steep for safe operation Always drive at a reasonable field speed Reduce sprayer s s...

Page 8: ...nattended Make sure booms are folded when cradled Select a safe area before unfolding booms Avoid power lines and overhead structures GENERAL OPERATION SAFETY Do not adjust factory engine RPM settings Operate engine at one bump up or 1800 RPMs to assure proper charge pressure for brakes to work properly Start engine from the operator s seat only Do not by pass safety start switch Starting fluid is...

Page 9: ... and allow it to cool before refueling Do not smoke while refueling Do not fill fuel tank completely Fuel may expand and run over GENERAL REPAIR MAINTENANCE Turn off engine before checking adjusting repairing lubricating or cleaning any part of sprayer When servicing radiator let engine cool before removing pressurized cap Disconnect battery ground cable before servicing electrical system or weldi...

Page 10: ... spilled chemicals or spray residue from sprayer to prevent corrosion and deterioration Select a safe area to fill flush calibrate and clean sprayer where the chemicals will not drift or run off to contaminate people animals vegetation or water supply Never place nozzle tips or other parts to one s lips in an attempt to unclog spray tip Do not spray when wind is in excess of chemical manufacturer ...

Page 11: ...move them They will fracture upon attempted removal and therefore must be replaced Following are locations of important safety decals Replace them if they are torn or missing All warning decals and other instructional Hagie decals or machine striping may be purchased through the Hagie Customer Support Department To replace decals be sure that the installation area is clean and dry decide on exact ...

Page 12: ...650337 650340 650339 I SAFETY DECALS 9 On cab insulation above control panel On steering column Above brake switch below spray monitor ...

Page 13: ...650848 650847 650831 I SAFETY DECALS 10 Steering column Outside left hand rear panel of cab Top of left hand ladder ...

Page 14: ...650850 650849 650848 I SAFETY DECALS 11 Rear of right hand fuel tank Top of each fuel tank Top of each solution tank ...

Page 15: ...650852 650851 650851 I SAFETY DECALS 12 Right rear mainframe Left rear mainframe Inside cab door ...

Page 16: ...650982 650981 I SAFETY DECALS 13 Front of mullion to left of radiator cap Above battery on engine hood ...

Page 17: ...ication the engine has a serial number the hydrostatic pumps have serial numbers the wheel motors have identification tags and the planetary hubs have identification plates that describe the type of mount and gear ratio To ensure prompt efficient service when ordering parts or requesting service repairs from Hagie Manufacturing Company record the serial and identification numbers in the space prov...

Page 18: ... II IDENTIFICATION NUMBERS Front Rear Planetary Hubs Left Right Hydrostatic Pump Refer to parts manual Front Wheel Motors Left Right Refer to parts manual Rear Wheel Motors Left w Sensor Right w o Sensor ...

Page 19: ...Raised transom height 132 C Transom lift range 27 5 104 76 5 range D Axle height 25 8 E Wheel base 120 F Sprayer length 247 SPRAYER DIMENSIONS GENERAL SPRAYER INFORMATION H Width booms folded 120 tread 143 I Frame clearance 72 J Center clearance 66 K Lower leg clearance 18 5 rear L Tire center to inside of lower leg 13 0 rear M Tread width Adjustable 108 120 NOTE Measure tread width at tire height...

Page 20: ...o load POWER TRAIN Drive Hydrostatic pump Sauer Danfoss 90 series Range 113 cc variable displacement Drive train Selectable two or four wheel drive Speed 2 wheel drive 0 20 mph 4 wheel drive 0 14 mph Hydrostatic wheel motor front and rear Sauer Danfoss M35 Final drives Type Planetary gear reduction hubs front and rear Torque Hub MW3B1 Lubrication Oil bath Brakes Type Multiple disc Spring applied H...

Page 21: ...tion hose from tank 1 I D Boom section feeder hose 1 I D Boom nozzle hose I D Solution Tanks Standard Two 400 gal polyethylene with sight gauge Agitation Mechanical hydraulically driven with variable speed control General Spray System Pump Centrifugal hydraulically driven with variable speed control Solution valves Electric ball valves Pressure gauge 100 PSI glycerin filled Monitor Raven 460 GPS r...

Page 22: ...30 AMP Wire harness from engine 50 AMP Fuses Rinse system windshield washer and traction valve 10 AMP Gauges AM FM radio dome light and C B radio 10 AMP Boom hydraulic controls tread adjust valve parking brake 20 AMP Fuel switch boom solution valves and seat motor 20 AMP Hazard warning lights turn signal and wiper 10 AMP Solution tank shutoff valves 10 AMP Lights Front of cab 4 halogen field light...

Page 23: ...34a Fresh air filtration Paper and charcoal filter Seat Air ride with adjustment for Fore aft Backrest Height Ride firmness Armrest tilt Windshield washer Standard Stereo AM FM stereo cassette with dual speakers Instruments Dial gauges Hour meter Fuel Temperature Alternator Oil pressure Digital gauge Speedometer MPH Km H Tachometer RPM Engine air filter monitor Filter Minder III SPECIFICATIONS 20 ...

Page 24: ...all diameter 55 4 Static load radius suggested will vary with load 25 8 Rolling circumference 166 9 CAPACITIES Solution tanks 2 400 gallons each Fuel tanks 2 40 gallons each Cooling system 7 gallons Hydraulic reservoir 20 gallons Rinse system tank optional 45 gallons Foam marker stainless steel tank optional 20 gallons Engine crankcase including filter 17 quarts Torque Hub 4 26 oz each approx ...

Page 25: ...k the sprayer on level ground and shut off the engine 2 Loosen the leg mounting bolts on both the front and rear legs on one side of the sprayer only 3 Loosen the rear lock nut on the leg brace fig 4 1 This will allow one leg to move further than the other without binding while adjusting the tread setting 4 Lubricate the slide path the leg mount will travel along mainframe fig 4 2 Loosen leg mount...

Page 26: ...he ground which in turn will allow the leg to slide outward Repeat the procedure until the desired tread is obtained 8 To adjust the tread in raise the sprayer until the tires on the side being adjusted are just off the ground Carefully lower the sprayer which in turn will allow the top of the leg to slide in on the mainframe 9 Retighten the leg mounting bolts following the torque specs and sequen...

Page 27: ...NOTES 24 24 ...

Page 28: ...rayer in an open area NOTE An overhead hoist or fork lift is very useful when installing the transom 2 After the transom is securely fastened install the outer booms IV PREPARING TO OPERATE 1 Install the transom weldment fig 4 6 item 17 25 FIG 4 6 ...

Page 29: ...cylinder sleeve in place with the jam nut page 25 fig 4 6 item B 5 After step 4 has been completed mount the nozzle spacings to the outer booms and transom IV PREPARING TO OPERATE NOTE Tighten the boom springs until daylight shows between the coils Do not overtighten 3 The booms come in 60 80 or 90 lengths fig 4 7 Refer to the parts manual for detailed drawings for the correct hardware and hydraul...

Page 30: ...e ON position to check instruments 1 Check the engine oil level Do not operate the engine when oil is below the low mark on dipstick 2 Check the coolant level in the radiator and the coolant overflow reservoir 3 Check the hydraulic oil reservoir level 4 Check cooling air intake screens 5 Check engine drive belt 6 Drain fuel water separator 7 Check the Filter Minder 8 Check for any oil or fuel leak...

Page 31: ...e at high RPM This means the engine must reach operating temperature and oil pressure must stabilize in the normal operating range before it is run faster than an idle 1000 RPM or less Cold oil may not flow in quantities adequate to prevent pump cavitation COLD WEATHER STARTING Using starting fluid is not recommended Do not move the sprayer until the other person is off the sprayer and a safe dist...

Page 32: ...control lever back To stop slowly push the lever to the N neutral position 4 To engage the hydrostatic system in four wheel drive pull up on the control knob fig 5 1 item 3 To return to two wheel drive push the control knob down HYDROSTATIC SYSTEM 1 Increase engine RPM with the throttle lever fig 5 1 item 2 to the maximum recommended engine speed setting Hydrostatic Drive FIG 5 1 3 1 2 NOTE Never ...

Page 33: ...d below the spray system monitor fig 5 2 Lift the RED switch cover as shown in figure 5 3B To engage the brakes flip the switch up to the ON position as shown in figure 5 3C To release the brakes close the RED cover and this in turn will flip the brake switch to the OFF position Always return the brake switch to the OFF position before moving the sprayer Activating the brake switch while the machi...

Page 34: ...ad adjust After supplying each of these systems the hydraulic oil is sent to the oil cooler in front of the engine coolant radiator Here it is cooled and then sent back to the hydraulic oil reservoir DO NOT GO NEAR LEAKS High pressure oil easily punctures skin causing injury gangrene or death If injured seek emergency medical help Immediate surgery is required to remove oil Do not use finger or sk...

Page 35: ...f the switch 4 When all of the tread cylinders have stroked completely release the hydraulic tread adjust switch and resume operation 5 To recalibrate toe in while driving forward slowly turn the steering wheel all the way one way until the steering cylinder bottoms out continue turning the wheel a little more to let fluid bypass the cylinder Then turn the steering wheel all the other way and repe...

Page 36: ...60 ft boom see page 39 The spray booms are controlled by an electro hydraulic system This system consists of operator manipulated switches located in the sprayer s cab and hydraulic cylinders attached to the booms It provides control of lift page 34 level page 35 and horizontal and vertical fold pages 36 and 37 All DTS 8 spray booms are equipped with a main boom two way spring loaded breakaway Eig...

Page 37: ...ly depress the GRAY UP or the RED DOWN buttons on the hydrostatic drive handle fig 5 9 item 1 2 While depressed either button activates the transom lift cylinders fig 5 8 See your spray tip manufacturer s guide for information regarding spray tip height fig 5 10 FIG 5 10 FIG 5 9 1 2 ...

Page 38: ...r the left or right RED DOWN buttons on the hydrostatic drive handle fig 5 12 items 1 thru 4 While depressed these buttons activate the level cylinders connecting either boom to the transom fig 5 11 This adjustment also aids in placing the booms correctly in the cradles for transporting and storing FIG 5 13 FIG 5 12 1 2 4 3 FIG 5 11 ...

Page 39: ...OUT of either or both BOOM FOLD switches fig 5 15 items 1 2 While depressed these switches activate cylinders connecting either boom breakaway mount to the transom fig 5 14 Fold or unfold the booms in an open area only Make sure no one is standing in the path of the boom fold s travel path 36 V OPERATING INFORMATION FIG 5 15 FIG 5 14 1 2 ...

Page 40: ...XTENSION switch fig 5 18 This activates both extension cylinders connecting the inner boom section and the center boom section fig 5 17 Fold or unfold the booms in an open area only Make sure there are no overhead obstructions or wires to interfere with extension folding Make sure machine is in the neutral position before folding booms over FIG 5 19 FIG 5 18 FIG 5 17 ...

Page 41: ...eed to be while making adjustments to avoid damage Raise each individual boom level until it clears the outer cradle stop fig 5 20 Fold the boom in toward the cradle back stop When it touches the back stop lower the boom level until the full weight of the boom rests in the cradle fig 5 21 If the boom does not fold in far enough the fold cylinder sleeve may need to be adjusted see page 25 FIG 5 21 ...

Page 42: ...foot boom close the solution supply valves to the outer sections see page 42 Manually fold each outer boom section backward fig 5 23 and lock in place with lock pin fig 5 24 NOTE The outer boom section should be locked down if in the folded position to prevent boom damage FIG 5 23 FIG 5 24 ...

Page 43: ...ely low engine RPM setting 1 000 RPM Increase engine RPM slowly until full recommended operating RPM is reached 5 If desired activate the agitation system 6 Turn on the solution pump switch 7 Turn on main spray power 8 Place individual boom solution valve switches to the ON position 9 Slowly move the hydrostatic control lever forward to obtain the desired ground speed 10 Frequently observe the pre...

Page 44: ...ion Pressure Gauge The solution pressure gauge fig 5 27 gives the operator a constant visual display of the amount of solution being applied measured in PSI The pressure as determined by the monitor controlled butterfly valve will vary according to ground speed If applying solution manually the solution pressure gauge visually informs the operator of needed manual adjustments NOTE DO NOT allow the...

Page 45: ...em s monitor fig 5 28 When the switches are in the UP position they are on and when they are in the DOWN position they are off Main Solution Switch The main solution switch is a floor mounted dimmer style switch fig 5 29 item 2 It controls the power supply to the panel of boom solution valve switches The main floor switch must be on to supply the panel switches with voltage This way you can turn a...

Page 46: ... status If the right fence row nozzle is on the right indicator arrow is lit fig 5 31 item 2 If the left fence row nozzle is on the left indicator arrow is lit fig 5 31 item 1 If neither indicator arrow is lit no solution is being applied through the fence row nozzles SIXTY FOOT BOOM The fence row nozzle on a sixty foot boom is supplied by an electric valve mounted in line with the left or right b...

Page 47: ...e console To open or close the left solution tank depress the OPEN or CLOSED side of the left switch fig 5 33 item 1 To open or close the right solution tank depress the OPEN or CLOSED side of the right switch fig 5 33 item 2 Utilize the tank shutoff valves when 1 you wish to draw solution from only one tank or the other 2 you are operating on unlevel ground such as a hillside or terrace and you d...

Page 48: ...der the tank and the electric valve fig 5 36 item1 you want to fill is open you may fill both at the same time Open the valve on the quick fill attachment fig 5 36 item2 Connect your solution supply and fill to the desired level fig 5 37 When done close the quick fill valve 45 FIG 5 37 FIG 5 35 FIG 5 36 1 2 ...

Page 49: ... control valve fig 5 39 This will deliver hydraulic fluid to agitator motors on both solution tanks fig 5 40 turning the agitator shaft assemblies clockwise The further you push the lever ahead the faster the agitation assembly shafts will rotate To turn the agitation system off return the TANK AGITATION lever back to its original position 46 FIG 5 38 FIG 5 40 NOTE Operation of the agitation syste...

Page 50: ...and nut fig 5 41 item 2 reference to direction when seated in the operator s seat facing forward The agitator motors for the polyethylene tanks are held in place with a motor mount yoke fig 5 41 item 3 The yoke tap must extend through the motor mounting plate fig 5 41 item 4 This allows the motor to float with the agitator shaft When replacing the packing be sure to wrap the packing clockwise on t...

Page 51: ... valves air tank stainless steel foam tank wet tank air compressor on engine left foam drop tube right foam drop tube foam tank pressure gauge hydrostatic control handle FOAM MARKER SYSTEM V OPERATING INFORMATION 48 ...

Page 52: ...s desired from the right boom tip Return the toggle switch to the middle position if no foam is desired System pressure is indicated by a pressure gauge on the regulator which is mounted next to the foam tank fig 5 44 To adjust the air pressure in the foam tank turn the knob on the regulator clockwise for more pressure and counterclockwise for less pressure To correctly decrease the pressure in th...

Page 53: ...he foam concentrate according to the label on the container After filling is complete close the 2 ball valve on top of the tank Start the sprayer s engine and adjust the air pressure accordingly V OPERATING INFORMATION Filling Foam Marker System DO NOT stand directly over or in front of valves when opening Before performing any service or refilling of the foam marker shut the engine off and reliev...

Page 54: ...V OPERATING INFORMATION 51 RINSE SYSTEM electric shutoff valves solution pump flow check valve rotary nozzle drop tubes right solution tank left solution tank rinse tank ...

Page 55: ...valve fig 5 47 The valve keeps the rinse line clean from spray solution when the rinse system is idle The solution pump pumps the rinse through a rotary nozzle into either solution tank fig 5 48 Refer to chemical manufacturer s guide for types of cleaning solution combinations plain water cleaning agents etc See the next page for operation of the rinse system NOTE Select a safe area to rinse spray...

Page 56: ...ft tank depress the switch to the LEFT position 5 When finished rinsing the solution tanks return rinse switch back to the neutral OFF position 6 To rinse the booms open the solution tank shutoff valves see page 44 turn on the floor solution switch see page 42 and open the boom solution valves see page 42 7 Turn on the spray system monitor fig 5 50 Turn the rate switch to the MANUAL position Using...

Page 57: ...t before you acti vate the rinse system see page 53 Activate the pressure washing pump fig 5 52 item 2 with hydraulic valve fig 5 53 mounted next to the hydraulic gear pumps DO NOT operate the pressure washing system while any other system is engaged i e solution pump hydraulic tread adjust hydrostatic drive etc DO NOT allow the pump to run dry Spray pressure is indicated by the gauge mounted abov...

Page 58: ... clockwise to the first ON position fig 5 55B will activate two of the front cab lights Rotating the switch clockwise to the second ON position fig 5 55C will activate the other two front cab lights in addition to the two rear cab lights The ignition key does not have to be on in order to operate any of the cab lights but extended use without the engine operating to charge the battery is not recom...

Page 59: ...e page 55 will also turn on the RED running lights on the rear of the machine fig 5 58 Interior Lighting Interior lighting is provided by a ceiling mounted dome light fig 5 59 The ignition key must be in the OPERATING position for the interior light to operate FIG 5 58 FIG 5 59 ...

Page 60: ...l correspondingly flash when either side of the turn signal is activated The turn signal lever is not a self centering switch you must return it to the OFF position by hand after completing your turn Hazard Warning Lights To activate the flashing hazard warning lights fig 5 62 item 1 depress the FLASHER switch to the ON position fig 5 61 Activate the hazard warning lights anytime traveling on a pu...

Page 61: ...NG INFORMATION HAGIE DTS 8 CAB Emergency Exit 59 Climate Controls 60 Windshield Wiper Washer 61 Fuel Tank Selector 61 Instrumentation 62 Air Suspended Seat 65 Steering Column 66 Auxiliary Power Supplies 66 FIG 5 63 ...

Page 62: ...mergency exit is required To remove the right side window 1 Grasp and pull the tag of the nylon ring next to the emergency exit decal fig 5 65 to remove the extrusion cord fig 5 66 item 1 2 Push window outward until clear of window opening 3 Climb out through window and away from hazardous situation FIG 5 65 FIG 5 64 ...

Page 63: ...al on the cab climate control panel fig 5 67 item 2 Temperature control is a continuously variable adjustment To increase forced air temperature rotate temperature dial clockwise To decrease forced air temperature rotate temperature dial counterclockwise OPERATING AIR CONDITIONING To activate the air conditioner depress the air conditioning switch fig 5 67 item 3 Adjust fan speed and temperature a...

Page 64: ...hield wiper washer switch and hold the switch down fig 5 71 until the desired amount of washing solution has been applied and then release the switch Turn the wiper switch to the OFF position when the washing solution has been completely wiped away Fuel Tank Selector To draw engine fuel from the right fuel tank depress the fuel selector switch fig 5 72 to the R position To switch to the left tank ...

Page 65: ... if the system is operating either too low or too high Fuel Gauge fig 5 74 item 4 The fuel gauge measures the amount of fuel in either fuel tank depending on the tank selected with the fuel switch A YELLOW indicator light alerts operator of low level operation Engine Oil Pressure fig 5 74 item 5 The oil pressure gauge monitors pressure of the engine lubricating system A RED indicator light alerts ...

Page 66: ...METERS To access the miscellaneous parameters screen fig 5 75E hold down both buttons at the same time until the screen with four 8 s appears Use the RPM button to scroll the parameter settings P3 power up display P4 signal track ing speed P5 input device Use the MPH button to change the setting of the displayed parameter either 0 or 1 See the next page for more information The speed tach unit is ...

Page 67: ...scellaneous parame ters settings P3 power up display P4 signal tracking speed P5 input device Hold down both buttons until the display with four 8 s appears then release and parameter set ting will appear Hold down the right MPH button until the display with four 8 s appears then release and pa rameter setting will appear Press RPM button to increase setting value will be saved if no button is pus...

Page 68: ...ition Release lever to lock 3 Height Adjustment Release height lock by pulling lever up Apply body weight slowly to lower seat position or remove body weight slowly to raise seat position When at desired height release lever to lock 4 Back Angle Adjustment Rotate knob counter clockwise to tilt backrest forward and clockwise to tilt backrest back 5 Armrest Adjustment Unzip either armrest to expose ...

Page 69: ... the column base lock Pull or push the column to the desired position and release the foot pedal to re lock the column base Auxiliary Power Supplies The Hagie DTS 8 has two auxiliary power supplies in the cab for powering 12 volt accessories They are both hot regardless of ignition key position Turn the accessory off if the engine is not running for an extended period of time The cigarette lighter...

Page 70: ...ypes and sizes of nozzles Select as recommended by the catalog and install the type and size of nozzles best suited for the intended spraying job The type and size of nozzles selected will depend upon the speed the sprayer will travel the nozzle spacing and the number of gallons one intends to apply per acre VERIFYING CALIBRATION Check with manufacturer on recommended spray pressure To test your s...

Page 71: ...per acre The measured flow rate should be the same as the flow rate shown on the chart below The chart shows rate of discharge in gallons per minute for various field speeds and row spacings to apply 10 gallons per acre If the measured flow rate is not the same as that on the calibration tube s chart consult the trouble shooting guide in the service manual for the spray system s monitor All nozzle...

Page 72: ... and use turn signals before turning 7 Pull over to side of road before stopping 8 Keep a proper lookout and maintain control of the sprayer 9 Do not drive under trees bridges wires or other obstructions unless there is clearance 10 Use extra care before entering or leaving a public road or highway 11 Do not drive or highway machine on road when loaded A DRIVING When driving the sprayer on a publi...

Page 73: ...instructions g Cover or remove the SMV Slow Moving Vehicle emblem when traveling over 25 miles per hour a Pull the trailer to flat ground Apply the pulling vehicle s parking brake and turn off the engine Use tire chocks to keep the trailer from moving b Lower the trailer ramps and set ramp spacing for the sprayer s tread setting c Release securing restraints carefully d Get someone to help guide o...

Page 74: ...ANT OVERFLOW RESERVOIR LEVEL COOLANT CONCENTRATION RADIATOR GRILLE SCREENS ENGINE DRIVE BELT A C COMPRESSOR BELT A C COMPRESSOR A C DRYER PRIMARY FUEL FILTER WATER SEPARATOR SECONDARY FUEL FILTER IN LINE FUEL PRE FILTER AIR INTAKE FILTER FILTER MINDER HYDRAULIC RESERVOIR OIL LEVEL HYDRAULIC SUCTION FILTER HYDROSTATIC CHARGE PRESSURE FILTER NEUTRAL SETTING OF HYDROSTATIC PUMP HIGH PRESSURE IN LINE ...

Page 75: ...lution line strainer page 82 10 Drain wet tank page 99 11 Grease all leg bearings daily page 84 12 Check leg mount bolts page 95 13 Check battery page 88 HOURS 10 Initial checks after receiving machine IMMEDIATELY 1 Check lug nut torque then every 50 hours page 94 FIRST 50 HOURS 1 Change Torque Hub oil 50 hrs then 250 hrs page 76 2 Change hydrostatic charge pressure filter then every 250 hours pag...

Page 76: ...oir oil page 75 11 Adjust neutral setting of hydrostatic pump page 93 12 Clean high pressure in line filter on boom control stack valve page 82 13 Clean solution line strainer page 82 14 Grease all boom folding and breakaway zerks page 87 15 Grease tread adjust slide path on mainframe page 85 16 Change battery page 88 17 Clean fresh air intake cab filter page 83 18 Change fresh air intake cab filt...

Page 77: ...6 2 Clean battery page 88 HOURS 100 Every 250 HOURS 1 Check A C compressor belt page 92 2 Change hydrostatic charge pressure filter page 81 3 Change hydraulic suction filter page 81 HOURS 250 Every 500 HOURS 1 Check coolant concentration page 77 2 Change primary fuel filter water separator page 83 3 Change secondary fuel filter page 83 4 Change hydraulic reservoir oil page 78 5 Change Torque Hub o...

Page 78: ...transmission fluid or agricultural hydraulic transmission fluid Replace the oil in the hydraulic reservoir at 500 hours or at the beginning of each spraying season whichever comes first VIII SERVICE AND MAINTENANCE 75 FLUIDS Engine oil OIL LEVEL The engine oil level dipstick is located on the left hand side of the engine fig 8 1 item 1 Never operate the engine with the oil level below the L low ma...

Page 79: ...hould be changed after the first 50 hours of operation preferably in a loaded condition Subsequently it should be changed every 100 hours after that or once a year whichever comes first To change the Torque Hub oil position one of the plugs at 6 O clock and the other at either 3 O clock or 9 O clock Remove the bottom plug to drain the oil Once all of the oil is drained re install the bottom plug a...

Page 80: ... Never remove a cap from a hot engine Always allow the engine to cool before servicing cooling system A 50 50 antifreeze water mixture is a conservative mixture which allows good protection against both overheating and freezing If a stronger antifreeze mixture is required be sure not to exceed the engine manufacturer s guidelines for antifreeze mixing The table in figure 8 6 gives a few examples o...

Page 81: ...operties of antifreeze Fuel TYPE No 2 diesel fuel is recommended for the best economy and performance under most operating conditions In operating conditions under 32 F use a blend of No 1 and No 2 diesel fuel The addition of No 1 diesel fuel may cause loss of power and or fuel economy STORING See section 9 on sprayer storage REFILLING Always turn off the engine and allow it to cool before refueli...

Page 82: ... independent service agent service your air conditioning system Windshield Washer Fluid The windshield washer reservoir is located toward the front of the sprayer behind the center front shield fig 8 12 Check it occasionally and refill it with non freezing automotive windshield cleaner as required FLUID CAPACITIES AND TYPES Engine oil pan including filter 17 quarts SAE 15W 40 Engine oil dipstick L...

Page 83: ...See below At appropriate service time install the new element carefully to ensure proper sealing CLEANING It is not recommended to clean the air filter element However a clean damp cloth should be used to wipe dust and foreign material from the air cleaner housing before a new element is installed Filter Minder LOCATION The Filter Minder is an air restriction monitoring system that progressively a...

Page 84: ...il cooler and air conditioning condenser the cooling air intake grille screens must be inspected often and periodically removed for cleaning REMOVAL The side grille screens are easily removed by sliding them up out of their housings fig 8 16 The top screen is held in place by two bolts fig 8 16 and may also be removed for cleaning CLEANING Compressed air will dislodge most large trash or loose dir...

Page 85: ...p maintain consistent application rates check the solution line strainer fig 8 20 daily for blockage To remove the strainer close the tank shutoff valves Clean the strainer screen as required Be sure to wear the appropriate clothing while removing and cleaning the line strainer screen Confirm the gasket is in place before re installing the screen Line strainers for the high pressure pumps are loca...

Page 86: ...tem 1 The paper filter should be cleaned once a year or more often if necessary Remove the paper element and gently tap it against a flat surface Direct low pressure compressed air through the filter to remove larger particles Replace the paper filter if necessary CHARCOAL FILTER fig 8 23 item 2 Remove and replace at the first sign of chemical odor entering the cab RECIRCULATING FILTER fig 8 23 it...

Page 87: ...of the leg assemblies one for the upper bearing fig 8 25 item 1 and two for the lower bearing fig 8 25 item 2 Greasing all bearings on all four legs daily is very important In late season crop applications the grease may possibly be wiped off by passing crop leaves so the bearing should be greased at least twice a day Suggested times are in the morning and at noon If the crop is mature enough or p...

Page 88: ...se after servicing Hydraulic Tread Adjust Bearing Slide Path The slide path fig 8 27 for the hydraulic tread adjust nylon bearings should be generously coated with an appropriate lubricant Standard grease applied by hand over the entire length of the bearing s range of travel should suffice Inspect this area often and lubricate as required Failure to do so may cause one of the legs to hang up whil...

Page 89: ...fitted with grease zerks that should be lubricated every other day or 25 hours whichever comes first They are located as follows Lift arm lift pivots eight places fig 8 28 items 1 Lift cylinder pivots four places fig 8 28 items 2 Boom fold pivots on transom four places fig 8 28 items 3 Transom Lift Arm Lift Cylinders ...

Page 90: ...ired fig 8 29 Sixty foot boom options have a grease zerk on the boom level pivot point connected to the breakaway fig 8 30 item 1 and the boom extension vertical folding pivot point fig 8 30 item 2 Eighty and ninety foot boom options also have these zerks in addition to zerks for the boom folding link clevis pins fig 8 30 item 3 and the folding pivot of the outer boom breakaway fig 8 30 item 4 Che...

Page 91: ... skin eyes or clothing Do not inhale fumes or ingest liquid Batteries contain gases which can explode Keep sparks and flame away while servicing FIG 8 32 VOLTAGE 12 V only COLD CRANKING AMPS 30 sec at 0 F 950 CCA RESERVE CAPACITY 185 min at 25 amps CLEANING Disconnect battery cables from battery Remove all corrosion with a wire brush or battery post brush Wash the cable connections and battery pos...

Page 92: ... and amperage is shown in figure 8 34 If the fuse continues to blow determine the cause and correct it FIG 8 34 Rinse system windshield washer opt and Traction valve opt 10 AMP Gauges AM FM radio dome light and C B radio 10 AMP Boom hydraulic controls tread adjust valve and Parking brake 20 AMP Fuel selector switch boom solution valves and Seat motor 20 AMP Hazard warning lights turn signal and Wi...

Page 93: ...heel drive knob fig 8 36 item 4 and panel screws fig 8 36 item 5 The circuit breakers are located toward the rear of the console If a circuit breaker does not reset and continues to trip determine the cause and correct it MOUNTED ON ENGINE The wire harnesses are protected by circuit breakers mounted on the engine fig 5 37 If the breakers do not reset and continue to trip deter mine the cause and c...

Page 94: ...ontact the Hagie Customer Support Depart ment or your local authorized Hagie Service Technician when servicing electrical relays This will ensure maintaining proper wire loca tion on the relay panel fig 8 39 Remove the console panel as described on page 90 to access the relay panel fig 8 40 If it is necessary to remove a relay tag all the wires going to that relay 91 FIG 8 40 ...

Page 95: ...tion of belt length cracks that intersect with transverse cracks are not acceptable Replace the belt if it is frayed or has pieces of material missing A C Compressor Belt To tighten air conditioner compressor belt loosen the two pivot bolts fig 8 44 item 1 and the two slide bolts fig 8 44 item 2 Using a suitable prying tool adjust tension on belt to desired tautness While maintaining tension re ti...

Page 96: ...change item from Hagie Manufac turing Customer Support Department Auxiliary Gear Pumps REPAIR REPLACEMENT Gear pumps available from the Hagie Manufacturing Customer Support Depart ment Wheel Motors REPAIR REPLACEMENT Wheel motors are avail able as core exchange item from Hagie Manufacturing Customer Support Department Torque Hubs GREASE Grease seal boot according to page 85 OIL Maintain oil level ...

Page 97: ...jerky movements cause inaccurate values Repeat the same sequence to 150 dry foot pounds and again finally to 180 dry foot pounds If the wheel turns during lug nut torquing lower the machine NOTE To achieve even torquing consistency the tire should be completely off the ground Check lug nut torque immediately after receiving machine and every 50 hours thereafter FIG 8 47 FIG 8 48 to the ground just...

Page 98: ...me sequence to 130 dry foot pounds and again finally to 160 dry foot pounds Resume operation and recheck torque Leg Mounting Bolts After changing hydraulic tread adjust bearings or adding or removing mounting shims follow these procedures for torquing the leg mounting bolts See page 97 for additional information regarding leg mounting bolts Never remove more than three leg mounting bolts from any ...

Page 99: ...ting sensor turn sensor in by hand until contact is made with speed ring Back out one half turn 030 gap Rotate sensor until the wrench flats on housing are positioned at a 22 degree angle to motor shaft Lock in place with lock nut For further adjustment see Sauer Danfoss service manual VIII SERVICE AND MAINTENANCE 96 When adjusting for more or less bearing clearance park the sprayer on level groun...

Page 100: ...ement it must be a positive number Correct toe in should fall somewhere between one half and three quarters of an inch Toe in is pre set at the factory and should not have to be adjusted unless the steering cylinders are removed Difficulty steering one way versus the other may also indicate incorrect toe in and may require adjustment For further assistance regarding toe in measurement and adjustme...

Page 101: ...her fig 8 54 item 4 2 Loosen lock collar bolt and nut fig 8 54 item 2 3 Lightly tap swivel assembly fig 8 54 item 1 out of steering arm 4 Move left and right tires evenly until difference in dimen sion A and B fig 8 55 are within specified range FIG 8 55 A B FIG 8 54 1 2 3 5 4 6 5 Screw swivel assembly in or out on steering cylinder fig 8 54 item 6 until the treaded part lines up with steering arm...

Page 102: ...pray season remove nozzle body cap fig 8 57 item 1 and inspect the diaphragm for wear or fit fig 8 57 item 2 Replace if necessary Refer to accompanying manual containing nozzle information Calibration See pages 67 68 section six on spray system calibration Storage See page 103 on cold weather storage of spray system FOAM MARKER SYSTEM Wet Tank To prevent system condensation from contaminating the ...

Page 103: ...ing fig 8 60 Wheel Bolts See page 94 for recommended wheel bolt torque specifications and torquing pattern Mounting If you do not have proper mounting equipment let your local qualified tire sales service dealer mount the tire for you Tire should be mounted on rim according to figure 8 61 for best traction and tread cleaning action Toe In See pages 97 and 98 for information regarding toe in measur...

Page 104: ...ral setting of hydrostatic pumps Adjust setting Solution line strainer Remove and clean Visual inspection of leg mounting bolts Tighten Battery Clean and or tighten Radiator grille screens Remove and clean Look for loose or missing items such as shields Tighten or replace Look for any fluid leaks pooled on machine or ground Determine cause and correct Inspection Point Action if necessary Check Upp...

Page 105: ... the terminals with petroleum jelly and store battery in cool dry place 9 Thoroughly clean the sprayer Touch up any painted surfaces that are scratched or chipped For touch up paint recommendations contact the Hagie Manufacturing Customer Support Department 10 Replace worn or missing decals See pages 8 13 for proper location of warning decals and their corresponding part number Warning decals and ...

Page 106: ...the antifreeze mixture through the spray system until it comes out all boom openings Repeat the above process with both the foam marker and rinse systems 13 If the sprayer must be stored outside cover it with a waterproof cover 1 Inspect the condition and test the air pressure of all tires Please see page 100 for information regarding proper tire maintenance 2 Carefully unseal all openings that we...

Page 107: ...o engine manual for cold weather starting information Check starter and battery SUGGESTED REMEDY POSSIBLE CAUSE PROBLEM Dead battery Poor battery connections Neutral safety switch located in the Sauer Sundstrand pump Starter or starter relay Out of fuel Clogged fuel filters Cold weather Low starter speed Start engine from operator s seat only When running engine in a building be sure there is adeq...

Page 108: ...oolant level Water in fuel Dirty air cleaner element Poor grade of fuel Fuel tank vent clogged Clogged fuel filter Low oil level in crankcase Cold engine Reduce load Remove all foreign material and clean all items Replace cap Tighten or replace fan belt Replace thermostat Refill to proper level with recommended coolant Drain flush replace filter fill system Replace element Drain system change to g...

Page 109: ...ution valves turned off Orifice in back of gauge clogged Faulty gauge Air leak in suction line Glycerin leaking from gauge If solution tanks are empty fill through front quick fill to prime the pump solution pump is normally self priming once filled Inspect and tighten all fittings on suction line Turn solution valves to open position allowing air to leave the system Remove gauge clean orifice re ...

Page 110: ...e an thoroughly tighten strainer cap to avoid air leak Inspect and tighten all fittings on suction line Main solution tank shut off valve or valves not completely open Obstruction at inlet end of hose causing high vacuum on hose Replace hydraulic pump Replace motor Disassemble inspect clean reassemble Replace fuse Clean and tighten ground Clean contact terminals Check continuity and replace wire R...

Page 111: ...port and refer to parts manual SUGGESTED REMEDY PROBLEM POSSIBLE CAUSE Machine won t move in either direction Machine will move in only one direction Engine speed too low Oil level in reservoir low Control linkage Clogged filter Hydrostatic pump not turning Faulty hydrostatic pump Air leak in suction line Low charge pressure Faulty high pressure relief valve DO NOT GO NEAR LEAKS High pressure oil ...

Page 112: ...vel with approved oil see section on Service and Maintenance Allow for adequate warm up period Check and replace filter Inspect for collapsed suction hose Replace hydrostatic pump or motor Allow for adequate warm up period Increase engine speed Fill reservoir to proper level with approved oil see section on Service and Maintenance Inspect and tighten all fittings on suction line Replace pump Tight...

Page 113: ...removed end higher than pump hand feed two quarts approved oil through suction hose by bumping engine w starter careful not to start engine re install hose tighten all fittings Replace hydraulic pump Allow for adequate warm up period Fill reservoir to proper level with approved oil see section on Service and Maintenance Inspect and tighten all fittings on suction hose DO NOT GO NEAR LEAKS High pre...

Page 114: ...t bulb Separation or short in wire Faulty switch Charge or replace Clean and tighten Tighten alternator belt Replace alternator Replace fuse Clean and tighten ground Replace fuse Tighten or replace connectors Replace sensor Replace fuse Clean and tighten ground Replace bulb Check continuity and replace wire Replace switch Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Do ...

Page 115: ...112 X TROUBLE SHOOTING NOTES ...

Page 116: ...ights which may vary from state to state b Hagie makes this warranty only to the original purchaser of its new equipment c The warranty period ends 12 months from the date of delivery of equipment to the original purchaser When requesting warranty service the original purchaser must present evidence of the date of delivery of the equipment d Parts or rebuilt assemblies furnished under the terms of...

Page 117: ...ls Cab 60 Cold Weather Starting 28 Cooling System Coolant 77 Radiator Grille Screens 81 E Electrical System Battery 88 Circuit Breakers 90 Fuses 89 Relays 91 Engine Cold Weather Starting 28 Fuel 78 Filters 83 Oil 75 Operation 27 28 Engine Oil Pressure Gauge 62 F Fence Row L E D Indicator 43 Operation 43 Filter Minder 80 Filters Air Conditioning Dryer 82 Cab Charcoal Filter 83 Fresh Air Intake Filt...

Page 118: ... Tachometer 63 Preparing to Operate 22 26 Pressure Washing System 54 Pressure Gauges Foamer System Air Pressure 49 Pressure Washing System Pressure 54 Solution Spray System Pressure 41 Programming Speedometer 63 Tachometer 63 Q Quick Fill 45 R Radiator Grille Screens 81 Radio 61 Recirculation Filter Cab 83 Relays 91 Rinse System 51 53 S Safety 4 7 Seat 65 Seal Boot Torque Hub 85 Serial Number Loca...

Page 119: ...n 85 Torque Values Leg Mount Bolts 95 Wheel Lug Nuts 94 Transom Assembly Lubricating 86 Mounting 25 2006 Hagie Manufacturing Company Clarion Iowa USA Transporting Sprayer 69 70 Tread Width Adjusting Hydraulically 32 Manually 22 23 Trouble Shooting Guide 104 112 V Volt Meter 62 W Warning Decal Location 8 13 Warning Symbol Definitions 2 Warranty 113 Water Temperature Gauge 62 Wheel Lug Nuts 94 Winds...

Page 120: ...117 NOTES NOTES ...

Page 121: ...118 ...

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