Hägglunds CMp Page 1 Installation & Maintenance Manual Download

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RE 15409, Version: 08.2022 Replaces: 11.2018, EN

INSTALLATION & MAINTENANCE MANUAL

Hägglunds CMp

Summary of Contents for CMp

Page 1: ...RE 15409 Version 08 2022 Replaces 11 2018 EN INSTALLATION MAINTENANCE MANUAL H gglunds CMp...

Page 2: ...user from the obligation of own judgment and verification It must be remembered that our products are subject to a natural process of wear and aging This document as well as the data specifications a...

Page 3: ...ring Unit SLMU 11 4 3 S Link Mounting Package SLMP 12 4 4 S link Sensor Package SLSP 13 5 Function 15 5 1 Product description 15 5 2 Function 15 5 3 Technical specification 17 5 4 Product Identificati...

Page 4: ...ions Title Document number Document type Order confirmation Contatins the order related technical data for your CMp hardware package Order confirmation 1 3 Presentation of information Consistent safet...

Page 5: ...es a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indica...

Page 6: ...ine or system The S Link Monitoring Unit may only be commissioned after it has been installed in the machine system for which it is intended and the safety of the entire system has been established in...

Page 7: ...t and machine system has been certified as compliant with the ATEX directive 2014 34 EU Using the S Link Monitoring Unit in an aggressive atmosphere without necessary additional measures 2 4 Personnel...

Page 8: ...t e g a machine or line into which Rexroth products are integrated perfectly complies with the country specific provisions safety regulations and standards applicable to its use 2 6 Product and techno...

Page 9: ...ted for see the custom documentation and product identification Improper cleaning Product can be damaged f Plug all openings with appropriate protective equipment in order to prevent detergents from e...

Page 10: ...article contains information about the monitored drive system It shows the number of actuators hydraulic motors number of Drive Units PEC PAC DUe DUc and the number of additional sensors in the packag...

Page 11: ...is used for transferring of data to the database ODiN installed modules and how the system is powered Example SLMU M 1 0 0 00 00 0 01 02 03 04 05 06 07 08 01 Type of package S Link Monitoring Unit SLM...

Page 12: ...are alternatives to assemble inside a PEC cabinet on a DU side or separate on a wall close to the drive unit Example SLMP 03 00 0 01 02 03 04 01 Type of package S Link Mounting Package SLMP 02 Mountin...

Page 13: ...or 10 bar 01 Charge pressure sensor 250 bar 02 High pressure sensor 400 bar 03 Temperature sensor 30 mm 11 Temperature sensor 60 mm 12 Temperature sensor 30 mm 13 Tank temperature sensor Connection 1...

Page 14: ...pling Attribute 03 Cable Attribute 04 4 4 1 Sensor Attribute 02 is the type of sensor Each sensor type is described in detail under technical data 4 4 2 Adapter Coupling Attribute 03 is the mechanical...

Page 15: ...rnet for calculation and evaluation This documentation is intended to cover all standard options It may not cover all details for customized setups Please refer to data sheets and the order confirmati...

Page 16: ...g The blocks are described in this document see 4 Ordering code The S Link Monitoring Unit SLMU describes the configuration of the box containing the active parts of the S Link function Fig 3 S Link m...

Page 17: ...l be sent to Mll Technical helpdesk for hardware configuration The TS needs detailed information about the existing hydraulic system so a detailed knowledge about the system is needed 5 4 Product Iden...

Page 18: ...rectly from sensors The box is made of stainless steel and the content of the box depends on the monitoring needs and is described in the technical order specification The main components in the box a...

Page 19: ...4 Dimensions S Link Monitoring Unit Dimensions mm H1 Total height 436 H2 Height between mounting holes 350 H3 Height of box 300 W1 Width of box 400 W2 Width between mounting holes 270 D1 Depth of box...

Page 20: ...Link power 2 Green Off Power OK Power not OK HW Hardware Red Off Failure Normal operation LIN1 Link data 1 Green flashing Off Communication active No communication LIN2 Link data 2 Green flashing Off...

Page 21: ...9 Flashing 1 9 Bootloader MMM instance number MMM instance number testmode DI Digital input 1 2 Yellow Off Input high Input low AI Analog input 1 6 Red Off Current of out range Normal U LI Link power...

Page 22: ...GPRS router Table 9 Electrical data GPRS router Frequency bands EGSM850 EGSM900 GSM1800 and GSM1900 Transmit power Class 4 2 W for EGSM850 Class 4 2 W for EGSM900 Class 1 1 W for GSM1800 Class 1 1 W...

Page 23: ...On Network cable connected Yellow flashing Data transmission Yellow Off No network cable connected ETH Ethernet Green On Selected 100 Mbit s Green Off Selected 10 Mbit s Yellow On Network cable connec...

Page 24: ...s is supplied in the kit except the brackets on the S Link Monitoring Unit 6 2 2 Mounting kit type 01 Function This mounting kit is used to mount the S Link Monitoring Unit to a panel on a drive unit...

Page 25: ...3XX 6XX 8XX 10XX and type 04 to a PEX 7XX 12XX Fig 15 Mounting kit type 02 03 04 Fig 16 Components mounting kit type 02 03 04 Pos Description Qty 01 Bracket L 985 mm type 02 L 1835 mm type 03 04 2 02...

Page 26: ...unit 01 03 02 Pos Description Qty 01 Screw M10X30 25X25 4 02 Washer 4 03 Nut M10 A4 80 4 Fig 17 Components type 05 DD00078642 6 2 5 Mounting kit type 06 Function This mounting kit is used to mount th...

Page 27: ...00 bar sensor work pressure measurement Table 11 Electrical data pressure sensors Pressure range type 01 0 10 bar type 02 0 250 bar type 03 0 400 bar Supply voltage Ub 16 36 VDC Output signal 4 20 mA...

Page 28: ...mperature in H gglunds CB CBp and CBm motors Sensor type 13 includes a 30 mm temperature sensor adaptor and a electrical connector The sensor can be used to measure the drain temperature in H gglunds...

Page 29: ...e temperature switch in the tank Important to check the interface of the switch towards the tank If it is a G you can replace it easily Remember to connect the sensor to the control system If it is a...

Page 30: ...is used for meassuering ambient temperature Table 16 lectrical data ambient temperature sensor Supply voltage 7 5 to 30 V Output signal 4 to 20 mA Meassuering range 40 C to 80 C Sensor type Pt100 cla...

Page 31: ...rtant that the sensor is mounted correctly see 7 3 2 Fig 28 Dimensions Flow sensor type 21 22 23 Table 17 Dimensions flow sensors type 21 22 23 SLSP 21 SLSP 22 SLSP 23 A G 3 4 G1 G11 4 B 110 130 130 C...

Page 32: ...r you have to change parameter MEDI to OIL1 Table 19 Settings of flow sensors Factory settings User settings SU7000 SU8000 SU9000 SP1 10 0 20 0 40 0 Factory settings rP1 5 0 10 0 20 0 ImPS 0 1 0 1 0 1...

Page 33: ...0 54 Table 20 Electrical data water content sensor type 31 Supply voltage 12 32 VDC Analogue currnent output 4 20 mA Saturation level 0 100 Compensated temp range 0 90 C Storage temperature 40 100 C M...

Page 34: ...s adapter can be used to install temperature and or pressure sensors in the drain line from the motors and pumps Table 21 Dimensions adapter Type A B C D E Max pressure mm mm bar 50 G 1 G G 30 30 50 5...

Page 35: ...DD00078682 DD00078683 6 3 7 Cable Function Cabel for in and outdoor use It can be used in areas where aggressive and mineral oils occur and where the cable is exposed to high mechanical stress and sma...

Page 36: ...Dispose of the packaging according to the environmental regulations of your country 7 2 Mounting the S Link Monitoring Unit Depending on each order different mounting alternatives may have been chose...

Page 37: ...X 4 X 4 X 8 Washer M8 Hexagon nut M8 Spacer tube Hexagon screw M8X50 Fig 35 General picture of mounting on panel 1 Drill holes according to H2 W2 in Fig 13 Drill dimensions type 00 01 page 24 2 Mount...

Page 38: ...XX 2XX type 02 Screw M10X30 25X25 Hexagon screw M8 ISO 4017 x 20 Hexagon screw M8 ISO 4014 x 50 Washer M 10 Washer M8 Hexagon nut M8 Hexagon nut M10 Fig 36 General picture of mounting with brackets in...

Page 39: ...allation CMp 39 64 X 2 X 4 X 4 DD00077999 DD00078002 DD00078033 1 Mount the brackets to the rails with Hexagon screw M8 x 50 2 Mount the rails to the PEC frame with 25 x 25 screws M10X30 3 Mount the b...

Page 40: ...inside PEC 3XX 6XX 8XX 10XX type 03 Fig 38 General picture of mounting with brackets inside PEC 3XX 6XX 8XX 10XX Washer M10 Waher M8 Hexagon nut M10 Hexagon nut M8 25X25 screw M10X30 Hexagon screw M8...

Page 41: ...nstallation CMp 41 64 X 2 X 4 X 4 4 Mount the brackets to the rails with Hexagon screw M8X20 5 Mount the rails to the PEC frame with 25X25 screws M10X30 6 Mount the box to the brackets with Hexagon sc...

Page 42: ...with brackets inside PEC 7XX 12XX type 04 Fig 40 General picture of mounting with brackets inside PEC 7XX 12XX Same mounting as the previous page but with longer rails See chapter 7 2 4 DD00078073 7...

Page 43: ...Rexroth AB Installation CMp 43 64 Screw M10X30 25X25 X 4 X 4 X 4 Washer M10 Hexagon nut M10 1 Mount the box with the screws to the swing frame on the side of the DU Fig 42 List of screws nuts and was...

Page 44: ...Fig 43 Mounting positioning of cover for SLMU on DUc Fig 44 Position of mounting bracket Fasten the cover for SLMU towards the cover for Spider with 4 screws see Fig 43 and 6 2 5 for type of screws Mo...

Page 45: ...ion D1 D2 or D3 see Fig 45 Select a free connection at the lower part of the motor The sensor should be of type 13 Fig 45 Sensor mounting on CA Fig 46 Sensor mounting on CB 7 3 1 2 CB CBp CBm The sens...

Page 46: ...unt the sensor directly to the motor housing The sensor needs to be mounted in an adapter tube connected to the drain line output of the motor see Fig 47 One of SESP 50 53 should be suitable to use Ob...

Page 47: ...mounting on VI 7 3 1 4 VI The sensor needs to be mounted in an adapter tube connected to the drain line output of the motor see Fig 49 One of SESP 50 52 should be suitable to use Observe that the conn...

Page 48: ...to the drain line output of the pump Observe that the connections between adapter tube and pump hose not is included in the delivery The sensor needs to be mounted as close as possible to the pump DD...

Page 49: ...ed in delivery Drain connection 7 3 1 6 HD pumps The sensor needs to be mounted in a SESP 50 or 52 adapter tube connected to the drain line output of the pump see Fig 52 Observe that the connections b...

Page 50: ...he drive to maintain the functionality Fig 54 Example mounting positions of ambient temperature sensor SLSP 15 Recommended position of the ambient temperature sensor is on the flange on the frame of t...

Page 51: ...ing of the sensor It s important to avoid disturbance in the flow that pass the sensor Follow the information in Fig 55 Fig 55 Recommended mounting position Fig 56 Not recommended mounting position S...

Page 52: ...done inside the drive unit to keep it protected from the environment Here the existing hose used between the pump and drain filter can be used to connect the pump and sensor but an additional hose mus...

Page 53: ...tside the drive unit Outside the drive unit easier to mount but harder to utilize the roads inside the cabinet for cabling Inside the drive unit easier to access the roads but harder to mount the sens...

Page 54: ...54 64 CMp Installation Bosch Rexroth AB RE 15409 Version 08 2022 7 4 Connecting S Link Monitoring Unit to the control unit Fig 61 Example of electrical diagram DD00078709...

Page 55: ...4 4 1 Install the communication cable 1 02 from the S Link Monitoring Unit to the Spider control unit Contact for communicaton cable DD00070442 2 DD00078734 2 Install the antenna cable 1 03 from the S...

Page 56: ...ink Monitoring Unit to the control unit f Visually examine the box and all cables for damages or faults f Confirm that the box is mounted properly 8 2 Update software of H gglunds Spider 2 Connect a 9...

Page 57: ...d a reconfiguration is required Download the parameter settings from the control unit with Parameters Receive in SpiderCom software The parameter settings must be updated for the new firmware version...

Page 58: ...sh loader software Change the COM settings if another port than COM port 1 is used see Fig 65 Com port setting Fig 65 Com port setting Press the button Select file for selection of file for upload to...

Page 59: ...loaded press the Start button see Fig 67 Start up load Fig 67 Start up load The software is now waiting for a reset of the control unit Reset by pressing the re set button on the main card see fig 7 R...

Page 60: ...system needs a restart after download 8 7 Drive log reconfiguration Spider control unit contains a drive log to store drive parameters during long time At update from a 4 x firmware version the drive...

Page 61: ...SLMU Verify that the S Link Monitoring Unit communicates with the Spider control unit Access the S Link information interface via the Spider front panel Press 3 sec to enter setup list Go down to the...

Page 62: ...Progress Samples 85 70 s Mem used 42 13 Log files 1 Archives 1 0 X 5 Main menu 8 9 Re commisioning after standstill For recommisioning proceed as described in chapter 8 1 Commissioning NOTICE Materia...

Page 63: ...our entitlement under warranty In the event of questions regarding repairs contact your responsible Bosch Rexroth Service partner or the service department of the manufacturing plant of the H gglunds...

Page 64: ...0 660 870 00 www hagglunds com H gglunds is a brand of Rexroth a leading global supplier of drive and control technologies H gglunds solutions enrich a comprehensive Rexroth portfolio We reserve the...

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