hager HZI815 Instruction Manual Download

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6LE007318A

8. HZI815 or HZI825 operating modes

8.1. Triple power supply

8.2. Voltage sensing Inputs

8.3. Fixed outputs

8.3.1. Control signal outputs

8.3.2. Genset start output

8.4. Fixed inputs

8.4.1. Inhibit input

8.4.2. Position inputs

8.4.3. Fire input

8.4.4. RS485 (only for HZI825)

8.5. Programming

8.5.1. Programing through DIP switch

8.5.2. Voltage/Frequency Levels configuration

8.6. Timers

8.6.1. Fail timers and Return timers

8.6.2. Cooldown timer

8.6.3. Dead band timer ODT

8.6.4. Priority settings

8.6.5. Tests

8.7. HZI815 or HZI825 operating sequence

9. Characteristics

10. Preventive maintenance

11. Troubleshooting guide

12. Annex I MODBUS communication address and designation details (only for

HZI825) 28

12.1. Input / Output state

12.2. Status

12.3. Voltage sensing

12.4. Communication parameters

12.5. Maintenance

Summary of Contents for HZI815

Page 1: ...6LE007318A 1 6LE007318A z Automatic Transfer Switching Equipment Controller for HIB4xxM Instruction manual HZI815 HZI825 http hgr io r hzi815 http hgr io r hzi825 ...

Page 2: ... 4 4 11 Other compliances and marking 8 4 5 HZI815 or HZI825 accessories and compatible products 8 5 Content of packaging 9 6 Installation 9 6 1 Product dimensions dimensions in mm 9 6 2 Mounting 10 6 2 1 Door mounting 10 6 2 2 DIN RAIL mounting 10 7 Connections 11 7 1 Networks 11 7 1 1 Type of networks 11 7 1 2 Metering and sensing detail 11 7 1 3 Connections 11 7 1 4 HZI815 HZI825 with HIB4xxM 1...

Page 3: ...ng through DIP switch 24 8 5 2 Voltage Frequency Levels configuration 24 8 6 Timers 25 8 6 1 Fail timers and Return timers 25 8 6 2 Cooldown timer 25 8 6 3 Dead band timer ODT 25 8 6 4 Priority settings 25 8 6 5 Tests 25 8 7 HZI815 or HZI825 operating sequence 26 9 Characteristics 27 10 Preventive maintenance 27 11 Troubleshooting guide 27 12 Annex I MODBUS communication address and designation de...

Page 4: ...om external circuits Do not handle any control or voltage sensing cables connected to the HZI815 or HZI825 when voltage may be present on the product directly through the mains or indirectly through external circuits Voltages associated with this product may cause injury electric shock burns or death Prior to carrying out any maintenance or other actions on live parts in the vicinity of exposed li...

Page 5: ...d is compatible with use with PC and CC type RTSE HZI815 or HZI825 ATS Controller Ensures Monitoring of the availability of a Normal and Alternate source Supply to the controller and switch from the Normal or Alternate source Transfer orders to the RTSE and position reception from the RTSE A complete solution fully tested with HIB4xxM RSTE Intuitive HMI for emergency local operation Clearly visibl...

Page 6: ...st LED Yellow fixed when test on load is ongoing 9 Configurations dip switches see settings A Run LED Green when product is powered Z Fault LED Red blinking long blink when fault or inhibit is activated 63A 64A open short blink when a dip switch parameter has been changed and needs validation E Fire Red when fire input is activated R COM LED yellow blinking when RS communications is ongoing for HZ...

Page 7: ...sent but not available for following possible reason Source under voltage under frequency Source overvoltage over frequency Phase rotation order of source 1 2 are different Source is available Source is not available 7 AUTO MANUAL indicator A timer is counting down and a transfer will be initiated If fault is blinking with buzzer AUTO MANU will be blinking The controller is in automatic mode Contr...

Page 8: ...be stored in a dry non corrosive and non saline atmospheric conditions A maximum of 3 boxes may be stacked vertically 4 4 7 Volume and shipping weights Volume LxWxH mm 172x128x154 5 Weight 850 g 4 4 8 Lead free process HZI815 or HZI825 complies with The EU directive for RoHS 2 2011 65 EU The EU directive RoHS 3 2015 863 EU China RoHS 2 SJ T 11364 2014 4 4 9 WEEE HZI815 or HZI825 is built in accord...

Page 9: ...5 packaging includes 1 HZI815 or HZI825 controller 1 quickstart guide All connectors Door mounting clips All other products described in this instruction sheet are delivered and sold separately 6 Installation 6 1 Product dimensions dimensions in mm 5 93 96 ...

Page 10: ... controller in the cut out then fix the controller in place using all 4 fixations clips cf image below 6 2 2 DIN RAIL mounting Install on IEC 60715 Standard Din RAIL When mounting make sure both clips are pushed up then clip on the DIN Rail To remove from the DIN Rail drag the two mounting clips down before removing the product X2 138 0 1 93 0 0 8 1 5 3 ...

Page 11: ... 104 103 Rated Supply Voltage 230V L N 50 60Hz Power consumption 10 W Connectors this side Tightening Torque 0 58 Nm 82 81 Optional Aux Supply 24V 10W 201 202 301 302 101 102 S1 IN DPS OUT Ue 250V 50 60Hz Ue 240V 50 60Hz Ie 6A Ie 1 5A AC general use AC 15 Ue 250V 50 60Hz Ue 240V 50 60Hz Ue 30V Ue 250V Ie 5A Ie 1 5A Ie 5A Ie 0 11A AC 1 AC general use AC 15 DC 1 DC general use DC 13 Com SOURCE S2 SO...

Page 12: ... C Auxsupply SOURCE1 S1IN S2IN DPSOUT SOURCE2 301 302 HIB4xxM HZI815 HZI825 Genset output RS485 for HZI825 only CTRL Fire input Position inputs Control signal outputs 1 L1 L2 L3 N L1 L2 L3 N All fuses 4A type gG 318 520 VAC L L 318 520 VAC L L 184 300 VAC L N 184 300 VAC L N 2 7 1 4 HZI815 HZI825 with HIB4xxM for network network application type Using the wire bundle ref HZI420 or HZI421 excludes ...

Page 13: ...Auxsupply SOURCE1 S1IN S2IN DPSOUT SOURCE2 301 302 HIB4xxM HZI815 HZI825 Genset output RS485 for HZI825 only CTRL Fire input Position inputs Control signal outputs 1 L1 L2 L3 N L1 L2 L3 N All fuses 4A type gG 318 520 VAC L L 318 520 VAC L L 184 300 VAC L N 184 300 VAC L N Start GE 7 1 5 HZI815 HZI825 with HIB4xxM for network genset application type Using the wire bundle ref HZI420 or HZI421 exclud...

Page 14: ... output RS485 for HZI825 only CTRL Fire input Position inputs Control signal outputs S 317316315314 04 03 24 23 14 13 II II I I 0 0 C 301 302 N 3 2 1 Allfuses4AtypegG Allfuses4AtypegG 1 2 L1 L2 L3 N L1 L2 L3 N 318 520 Vac L L 184 300 Vac L N 318 520 Vac L L 184 300 Vac L N 7 1 6 HZI815 HZI825 with HIC4xxR for network network application type 3P N Using the wire bundle ref HZI420 or HZI421 excludes...

Page 15: ...upply SOURCE1 S1IN S2IN DPSOUT SOURCE2 HZI815 HZI825 Genset output RS485 for HZI825 only CTRL Fire input Position inputs Control signal outputs S 317316315314 04 03 24 23 14 13 II II I I 0 0 C 301 302 N 1 Allfuses4AtypegG Allfuses4AtypegG 1 2 L1 N L1 N 184 300 Vac L N 184 300 Vac L N 1P N Using the wire bundle ref HZI420 or HZI421 excludes the need for fuses ...

Page 16: ...tput RS485 for HZI825 only CTRL Fire input Position inputs Control signal outputs S 317316315314 04 03 24 23 14 13 II II I I 0 0 C 301 302 N 3 2 1 Allfuses4AtypegG Allfuses4AtypegG 1 L1 L2 L3 N L1 L2 L3 N 318 520 Vac L L 184 300 Vac L N 318 520 Vac L L 184 300 Vac L N Start GE 3P N 7 1 7 HZI815 HZI825 with HIC4xxR for network genset application type Using the wire bundle ref HZI420 or HZI421 exclu...

Page 17: ...ly SOURCE1 S1IN S2IN DPSOUT SOURCE2 HZI815 HZI825 Genset output RS485 for HZI825 only CTRL Fire input Position inputs Control signal outputs S 317316315314 04 03 24 23 14 13 II II I I 0 0 C 301 302 N 1 Allfuses4AtypegG Allfuses4AtypegG 1 L1 N L1 N 184 300 Vac L N 184 300 Vac L N GE Start 1P N Using the wire bundle ref HZI420 or HZI421 excludes the need for fuses ...

Page 18: ... NO NC II 81 82 I 0 C Auxsupply SOURCE1 S1IN S2IN DPSOUT SOURCE2 HZI815 HZI825 Genset output RS485 for HZI825 only CTRL Fire input Position inputs Control signal outputs K1 K2 K1 K2 K2 Allfuses4AtypegG K1 1 2 L1 L2 L3 N L1 L2 L3 N 318 520 ph ph 184 300 ph n 329 520 ph ph 190 300 ph n 7 1 8 Connections with standard CC type based TSE ...

Page 19: ...t use external voltage Power from common point 71 Position I RTSE 72 Position II RTSE 73 Position 0 RTSE Fire input F1 Negative electrode of the 24 VDC 12 24 VDC F2 Positive electrode of the 24 VDC Optional Aux supply 24 VDC 81 Negative electrode of the 24 VDC 10 30 VDC Auxiliary supply for controller does not supply RTSE 1 2 5mm 0 58 Nm M3 82 Positive electrode of the 24 VDC Source 1 and 2 voltag...

Page 20: ...the fault LED 12 or the TEST LED 8 are not activated and then press the button for 3 seconds the LED 7 should then turn ON Manual mode In this mode the manual orders buttons enable manual orders to switch respectively to position I 0 or II This mode is activated when the LED 7 is OFF and the LED 12 is OFF and that the fault LED 12 or the TEST LED 8 are not activated To switch from AUTO mode to man...

Page 21: ...roller will check that both sources have the same phase rotation If the two sources have different phase orders the source LED 1 6 will blink the fault LED will light up and the sources will be considered as not available switch will not transfer from the current position to the opposite source If only 1 source is available the product will not check the phase rotation order CAUTION When only one ...

Page 22: ... it will be maintained until a different order is sent In impulse mode orders are sent for maximum 5s and are stopped when either 5s has expired or the controller received feedback that the RTSE has reached the requested position If 5s expire and the RTSE has not reached the requested position the controller will consider this as a fault and will inhibit the automatism until the fault is cleared 8...

Page 23: ...ected from the RTSE to the controller in order to indicate the position of the RTSE when the controller gives an order both through manual command and automatically it will check that the position input corresponding to this order has closed If this is not the case the controller fault LED will blink and the buzzer will be on to clear the fault expected position input should be closed and the user...

Page 24: ...of nominal voltage 5 of nominal frequency or 20 of nominal voltage 5 of nominal frequency In both cases the hysteresis is 20 of the selected value The default value for nominal voltage is 230 VAC and the default value for nominal frequency is 50Hz To reboot the product press the button for 30 s this will restart the product and take into account any changes on the DIP switches even if the controll...

Page 25: ...d timer ODT can be configured using the DIP switches 5 2 s or 0 s This timer defines the time for which the switch should stay in the 0 position when transferring from one source to another 8 6 4 Priority settings Priority settings can be configured using the DIP switch 2 PRIO SET or through communication The priority can be set to S1 in this case when source 1 is available the controller will giv...

Page 26: ...6LE007318A 26 8 7 HZI815 or HZI825 operating sequence Controller operating sequence with source 1 priority DPS Output operating sequence ...

Page 27: ...on where the product is installed should form an essential and integral part of the maintenance plan Good engineering practice is imperative whilst all necessary precautions must be taken to ensure that the intervention whether directly or indirectly remains safe in all aspects 11 Troubleshooting guide Definition Recommended action Sources are not detected Verify that the product is correctly powe...

Page 28: ...70 71 0 OFF 1 ON 10009 1 Position II input state 70 72 0 OFF 1 ON 10010 1 Position 0 input state 70 73 0 OFF 1 ON 10011 1 Fire Input state F1 F2 0 OFF 1 ON 10012 1 CTRL inhibit 63A 64A 0 Automatic 1 Inhibit 10022 1 Genset control output 51 52 54 0 Genset start order OFF 1 Genset start order ON 10024 1 Control signal output 0 16 17 0 Output not activated 1 Output activated 10025 1 Control signal ou...

Page 29: ...y 0 1 Hz 12 4 Communication parameters Dec Address Word count Description Unit 40017 1 HZI825 communication node address 1 247 40018 1 Baud rate 2 2400 3 4800 4 9600 5 19200 6 38400 40019 1 Serial Data format 1 8N 2 80 3 8E 4 70 5 7E 40020 1 Stop bit 1 2 As standard the baud rate is set to 38400 parity bit to 1 Modbus address 3 these parameters can be changed using the write function 10 Once the c...

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