4600 SERIES CONCEALED VERTICAL ROD EXIT DEVICE
INSTALLATION INSTRUCTIONS FOR ALUMINUM DOORS
I
-
ED01933
Hager Companies 139 Victor Street, St. Louis, MO 63104 (800) 325
-
9995 www.hagerco.com
7. CUT DEVICE TO LENGTH AND MOUNT FLUSH END CAP
A.
The exit device comes in two lengths, one sized for a
36”
door width and one sized for a
48”
door width. For
other door widths, cut the exit device to appropriate length. Recommended overall length of the exit device is
equal to the door width minus 1 inch. (See Figure 7
-
1) Make sure the back end of the exit device extends
far enough for the flush end cap bracket to reach the hinge stile. (See Figure 7
-
2) The exit device cover tube
slides between the flush end cap bracket and the door. Make sure there is enough overlap between the flang
-
es in the
flush end cap bracket and the door to retain the exit device. (See Figure 7
-
3) Cut with hack saw or
metal cutting saw blade.
Make sure cut is straight or the end cap won
’
t sit flush.
Deburr edges.
B.
Prepare End Cap Mounting screw holes. For surface mounting, drill and tap
1/4”
-
20.
For thru bolting, drill
5/16”
clearance holes on push side and
3/8”
clearance holes on pull side. Install flush end cap bracket and
flush end cap. If flush end cap is not flush with the device, remove the flush end cap and loosen the mounting
screws and move the flush end cap bracket towards the device as needed.
8. ATTACH DEVICE TO ROD CONNECTORS
A.
Screw the supplied rod connector tools into both rod connectors. (See Figures 8
-
1 and 8
-
2)
B.
Insert the end of the exit device into the end cap bracket to help hold the back end. (See Figure 8
-
3)
C.
Position the exit device head so the rod connector tools protrude through the holes on the tabs of the sliding
block assembly. (See Figures 8
-
4 and 8
-
5)
D.
Position the exit device flush against the door.
E.
Pull the rod connectors through the holes on the tabs of the sliding block assembly using the rod connector
tools. (See Figure 8
-
6)
F.
Install provided c
-
clips in the slots on the rod connectors. (See Figure 8
-
6). Remove rod connector
tools.
Figure 8
-
1
Figure 8
-
2
Figure 7
-
1
Figure 7
-
2
Figure 7
-
3
Stop
Flush End Cap Bracket
Figure 8
-
3
Figure 8
-
4
Holes on tabs of Sliding
Block Assembly
Figure 8
-
5
Figure 8
-
6
C
-
Clip
Rod Con-
nector Tool
Door
Make sure there is
enough overlap
between the edge
of the door and
the flange to re-
tain the back end
of the exit device.
Rev 3, Rev Date: 2/13/20
Page 7 of 10
