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20

Fitting the Switch Shroud...

Locate the switch shroud. Position the shroud over the switch block, such that the knob
shaped cover is hinged at the top See fig 20. Secure using the two small self tapping
screws provided.

Fig 20

Switch shroud

x2 Self tapping 

screws

Fixing the Riving Knife...

See IPB on Page 42 & 43

Locate the Riving Knife. Remove the 5 No. screws that secure the saw gullet, place carefully
aside. Remove the saw gullet and place it aside. Raise the saw blade up to its highest point.  

NOTE:

The mounting plate for the riving knife has been factory set to ensure that the riving

knife is aligned with the blade. Do not alter the setting bolts.

Introduce the slot in the riving knife over the two centre line bolts, behind the washers, (no.
16 and 11 in the diagram) and nip the bolts to just hold the riving knife against the mounting
plate. Set the riving knife so that it is close to the blade, (gap about 2-3mm if possible).
Tighten the clamping bolts securely.  Replace the saw gullet.

Lower the saw blade, making sure the riving knife does not foul the gullet.

Attaching the Saw Hood Guard and
the Extraction Hose...

Locate the saw hood guard, the extraction hose and the jubilee clips. There are two
fastenings in the guard, a fixed bolt at the rear and a clamping bolt just in front of it.
Introduce the fixed bolt into the 'L' shaped slot in the riving knife and push it down and back
so that the bolt is locked into the slot. Lower the guard so that the clamping bolt fits into the
curved slot in the riving knife. Tighten the clamp to pinch the guard to the riving knife and
hold it in position.
Push the jubilee clips over the ends of the hose, push the hose onto the spigots of the
guard and the main dust extraction moulding and tighten the clips to hold it in place.

See figs 21 & 22

Summary of Contents for MJ2325D

Page 1: ...10 Sliding Table Saws User Manual For your safety please read this manual carefully before operation ...

Page 2: ...cond Side Extension Leaf 14 15 Mounting the Front Guide Rail and Rear Clamping Rail for the Rip Fence 15 Setting the Machine Tables 16 Mounting the Micro Adjustor to the Rip Fence Mounting Bracket 18 Fitting the Hand Wheels 19 Fitting the Switch Shroud 20 Fixing the Riving Knife 20 Attaching the Saw Hood Guard and the Extraction Hose 20 21 Fitting the Small Mitre Fence 21 Setting and Checking the ...

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Page 5: ...ust shavings chips etc Above all OBSERVE make sure you know what is happening around you and USE YOUR COMMON SENSE REMEMBER YOU ARE ULTIMATELY REPONSIBLE FOR YOUR OWN SAFETY THIS MACHINE IS DESIGNED TO CUT TIMBER AND TIMBER DERIVATIVE PRODUCTS DO NOT use for any other materials Specification MJ2325D Motor Single phase 230V 50 Hz Motor Power 2 2 Kw Motor Speed 2840 rpm Blade Diameter 10 254mm Bore ...

Page 6: ...t impossible some of the items are heavy and awkward and a mishandling error could cause injury Please think about what you are doing your capabilities and your personal safety We have added the two person symbol to any operation that we recommend should be a two person task You will require A cross point screwdriver in addition to the tools supplied Unpack all the boxes and check all the componen...

Page 7: ...between the rear legs using washered bolt through the leg and panel and securing with washer and nut Again secure the nuts finger tight only With easy open access now is a good time to fit the dust extraction hose Locate the hose and the two large jubilee clips Stretch the hose out to its full length Slip the jubilee clips over the ends of the hose fit the hose to the outlet on the saw box and the...

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Page 11: ...edge by pushing pulling tapping etc Nip the securing bolts Move the straight edge to the other edge of the extension table repeat the procedure Now if necessary adjust the tilt to bring the far corner up to the straight edge tapping the near edge down or up if necessary Move the straight edge back to the original edge and repeat the procedure When the table is set tighten the fixing bolts securely...

Page 12: ...e See fig 17 and tighten the screws securely Locate the capping plates for the Rip Fence Mounting Bracket and fit carefully using the self tapping screws Fit the Rip Fence assembly to the saw by ensuring the clamping lug at the rear of the fence is hooked over the rear rail lower the fence and manoeuvre the bracket over the guide rail Fig 17 Micro adjuster Fitting the micro adjuster to the rip fen...

Page 13: ...ust hold the riving knife against the mounting plate Set the riving knife so that it is close to the blade gap about 2 3mm if possible Tighten the clamping bolts securely Replace the saw gullet Lower the saw blade making sure the riving knife does not foul the gullet Attaching the Saw Hood Guard and the Extraction Hose Locate the saw hood guard the extraction hose and the jubilee clips There are t...

Page 14: ...aw Fig 21 Fig 22 Extraction hose Dust extraction Hood guard Jubilee clip Fitting the Small Mitre Fence Locate the small mitre fence Introduce the nose of the bar into the required slot in the main table Lay the bar flat and push forward The locking T is produced by a washer screwed to the underside of the bar make sure this engages in the T slot in the table See fig 23 NOTE With the rear extension...

Page 15: ...bolts and using a tape or a distance piece set the fence so that the saw blade to stop is that measurement Tighten the mounting bolts securely Tilt the blade fully over Using a mitre square et al set the angle of the saw to 45 Check that the index mark gives a corresponding reading against the scale Adjust the pointer if necessary Reset the blade upright check that the angle scale reading is corre...

Page 16: ...the switch shroud and give the machine a quick burst i e On Off Check that everything is sound and feels O K No knocking scraping belt squeal rubbing etc Give the machine a longer run and slap the switch shroud down Check that this gives a fast and easy method of switching the machine off without searching for the stop switch button When you are happy that everything seems O K switch the machine o...

Page 17: ...index pointer mounted on the saw mechanism The front right leg mounts the drive shaft for the tilt system The NVR ON Off Switch plate is mounted on the upper left front leg Lower chassis This comprises a further 4 steel fabricated legs and 4 pressed steel See fig A panels bolted in position between them The lower rear panel has a cutout to allow the mounting of the dust extraction moulding Table i...

Page 18: ...Blade guard ON Off switches Rip guide fence mounting rail Mounting rail capping plate Rip fence and mounting bracket Rip fence Emergency stop button Off On Rear fence clamping rail Fig B Note There are no sliding table assembly and the rear extension table on W486 ...

Page 19: ... Illustration Parts Description of the Saw Slide rail assembly Sliding table Mitre angle rear quadrant Main tool post Table fence mounting Siding table fence Length stop Extention lock Fig D Preset stops ...

Page 20: ...ehind the faces of the two rear upper chassis legs They have tapped holes top and bottom to accept the fixing bolts fitted through the brackets and the legs The mounting brackets are symmetrical and can be fitted either way up The fixing holes are elongated to allow the height of the table to be adjusted to be in the same plane as the saw table The table is bolted to the brackets It is set off the...

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Page 22: ...e ensure that the teeth are pointing towards the front of the machine Put the sawplate washer onto the shaft and twist on the saw nut Spin the nut up finger tight and check the saw is correctly seated Tighten up the saw nut using the tommy bar to hold the shaft steady Check the riving knife is aligned with the saw blade and correctly positioned Replace the table insert and secure with the 5 screws...

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Page 24: ...36 Parts List Breakdown for the 10 Saw Table DIAGRAM A ...

Page 25: ...37 Parts List Breakdown for the 10 Saw Table ...

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Page 27: ...DIAGRAM B 39 Parts List Breakdown for the 10 Saw Table ...

Page 28: ...40 Parts List Breakdown for the 10 Saw Table DIAGRAM C ...

Page 29: ...42 Parts List Breakdown for the 10 Saw Table ...

Page 30: ...DIAGRAM D 43 Parts List Breakdown for the 10 Saw Table ...

Page 31: ...44 Parts List Breakdown for the 10 Saw Table DIAGRAM E ...

Page 32: ...t and Sleeve 4 to work stand 3 Insert Special Thread 5 and secure Front wheel kit 4 Secure Rear Castor Frame 7 to workstand with two Hex Head Screw M10x20 washer 5 When move the machine adjust the Allen Bolt M12x50 and raise the machine about 5mm above floor Insert the Rear Castor Ass y push the lever down and pull the machine round the workshop ...

Page 33: ...astor 4 10 Sleeve 2 3 Roll pin 6 11 Rear castor frame 1 4 Fork castor 2 12 Hex head screw M10x20 2 5 Allen bolt M12x50 2 13 Lever Wheel kit 1 6 Adjustable U shape bracket 2 14 Special thread 1 7 Flat washer 14mm 2 15 Pin castor 2 8 Hex head screw M10x70 2 DIAGRAM AND PARTS LIST OPTIONAL ...

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