Hafco Woodmaster MJ2325D Manual Download Page 15

22

Setting and Checking the Machine...

Raise the blade to its maximum height, check that is upright to the table. Set the sliding
table fence to zero angle against the preset post. Slacken the two fence mounting bolts and
slide the fence up close to the saw blade. Fasten the two mounting bolts again. 

Using a known 90˚ square place it against the fence and the blade (not on the teeth), and
check that the angle is correct, if not, adjust the preset post on the Mitre Angle Rear
Quadrant. (See fig D) This preset post is a small eccentric cam mounted on the shaft of a
caphead bolt. By loosening the bolt and turning the head of the post with a spanner, the
position of the stop can be altered. 

Check the angle again, continue to check and adjust until it is correct. Pivot the fence to the
45˚stop. Using a mitre square; et al, check the angle. Repeat the procedure as previously.
Reset the saw to zero angle. 

Loosen the fence mounting bolts, slide the nose of the fence (the orange tongue) up to the
blade, secure. Check the parallelity of the sliding table movement by sliding the table
forward and checking the tongue/blade are still in contact, or that the movement has not
jammed the tongue against the saw. If there is a slight discrepancy, it may be acceptable to
you. (a 1mm difference across the face of the blade (fully extended) is about (one quarter of
a degree) and pro rata. If not, or the discrepancy is too large, the slide rail assembly will
need to be re-adjusted, to achieve a parallel motion. 

Set the distance stop to a predetermined measurement against the inset scale. Loosen the
fence mounting bolts and using a tape or a distance piece set the fence so that the saw
blade to stop is that measurement. Tighten the mounting bolts securely. 

Tilt the blade fully over. Using a mitre square et al; set the angle of the saw to 45˚. Check
that the index mark gives a corresponding reading against the scale. Adjust the pointer if
necessary. Reset the blade upright, check that the angle scale reading is correct. 
Set the rip fence a predetermined distance from the saw blade and lock in position. Check
that the rip fence is held securely when it is locked in position. If the locking appears a little
'slack' adjust the position of the clamping lug at the rear of the rip fence by tightening the
nut. Check that the preset distance corresponds to the measurement on the scale against
the index mark in the magnifying lens. If not, adjust the position of the rip fence on its
mounting bracket. 

Fit the small mitre fence to the machine. Loosen the clamping handle. 

NOTE:

There are 3 preset positions available with the small mitre fence.  +45˚,  0˚, and -

45˚, these are achieved using lugs in the casting and a push/pull pin against which the lugs
are stopped. The pin has to be fully withdrawn to allow the fence to pivot from one side to
the other.

Set the face to zero angle using the preset position. Check that the angle is correct (and the
lug is on the correct side of the pin). Check that the indexing pointer gives the correct
reading against the scale. Adjust the pointer if necessary. Check left and right positions.
Check the pointer is still correct. If the preset positioning is wrong, set the fence with a
square/mitre gauge, set the pointer accurately against the scale, and clamp the fence in
position without recourse to the presets.
Remove the small mitre fence from the table and stow carefully aside.

Summary of Contents for MJ2325D

Page 1: ...10 Sliding Table Saws User Manual For your safety please read this manual carefully before operation ...

Page 2: ...cond Side Extension Leaf 14 15 Mounting the Front Guide Rail and Rear Clamping Rail for the Rip Fence 15 Setting the Machine Tables 16 Mounting the Micro Adjustor to the Rip Fence Mounting Bracket 18 Fitting the Hand Wheels 19 Fitting the Switch Shroud 20 Fixing the Riving Knife 20 Attaching the Saw Hood Guard and the Extraction Hose 20 21 Fitting the Small Mitre Fence 21 Setting and Checking the ...

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Page 5: ...ust shavings chips etc Above all OBSERVE make sure you know what is happening around you and USE YOUR COMMON SENSE REMEMBER YOU ARE ULTIMATELY REPONSIBLE FOR YOUR OWN SAFETY THIS MACHINE IS DESIGNED TO CUT TIMBER AND TIMBER DERIVATIVE PRODUCTS DO NOT use for any other materials Specification MJ2325D Motor Single phase 230V 50 Hz Motor Power 2 2 Kw Motor Speed 2840 rpm Blade Diameter 10 254mm Bore ...

Page 6: ...t impossible some of the items are heavy and awkward and a mishandling error could cause injury Please think about what you are doing your capabilities and your personal safety We have added the two person symbol to any operation that we recommend should be a two person task You will require A cross point screwdriver in addition to the tools supplied Unpack all the boxes and check all the componen...

Page 7: ...between the rear legs using washered bolt through the leg and panel and securing with washer and nut Again secure the nuts finger tight only With easy open access now is a good time to fit the dust extraction hose Locate the hose and the two large jubilee clips Stretch the hose out to its full length Slip the jubilee clips over the ends of the hose fit the hose to the outlet on the saw box and the...

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Page 11: ...edge by pushing pulling tapping etc Nip the securing bolts Move the straight edge to the other edge of the extension table repeat the procedure Now if necessary adjust the tilt to bring the far corner up to the straight edge tapping the near edge down or up if necessary Move the straight edge back to the original edge and repeat the procedure When the table is set tighten the fixing bolts securely...

Page 12: ...e See fig 17 and tighten the screws securely Locate the capping plates for the Rip Fence Mounting Bracket and fit carefully using the self tapping screws Fit the Rip Fence assembly to the saw by ensuring the clamping lug at the rear of the fence is hooked over the rear rail lower the fence and manoeuvre the bracket over the guide rail Fig 17 Micro adjuster Fitting the micro adjuster to the rip fen...

Page 13: ...ust hold the riving knife against the mounting plate Set the riving knife so that it is close to the blade gap about 2 3mm if possible Tighten the clamping bolts securely Replace the saw gullet Lower the saw blade making sure the riving knife does not foul the gullet Attaching the Saw Hood Guard and the Extraction Hose Locate the saw hood guard the extraction hose and the jubilee clips There are t...

Page 14: ...aw Fig 21 Fig 22 Extraction hose Dust extraction Hood guard Jubilee clip Fitting the Small Mitre Fence Locate the small mitre fence Introduce the nose of the bar into the required slot in the main table Lay the bar flat and push forward The locking T is produced by a washer screwed to the underside of the bar make sure this engages in the T slot in the table See fig 23 NOTE With the rear extension...

Page 15: ...bolts and using a tape or a distance piece set the fence so that the saw blade to stop is that measurement Tighten the mounting bolts securely Tilt the blade fully over Using a mitre square et al set the angle of the saw to 45 Check that the index mark gives a corresponding reading against the scale Adjust the pointer if necessary Reset the blade upright check that the angle scale reading is corre...

Page 16: ...the switch shroud and give the machine a quick burst i e On Off Check that everything is sound and feels O K No knocking scraping belt squeal rubbing etc Give the machine a longer run and slap the switch shroud down Check that this gives a fast and easy method of switching the machine off without searching for the stop switch button When you are happy that everything seems O K switch the machine o...

Page 17: ...index pointer mounted on the saw mechanism The front right leg mounts the drive shaft for the tilt system The NVR ON Off Switch plate is mounted on the upper left front leg Lower chassis This comprises a further 4 steel fabricated legs and 4 pressed steel See fig A panels bolted in position between them The lower rear panel has a cutout to allow the mounting of the dust extraction moulding Table i...

Page 18: ...Blade guard ON Off switches Rip guide fence mounting rail Mounting rail capping plate Rip fence and mounting bracket Rip fence Emergency stop button Off On Rear fence clamping rail Fig B Note There are no sliding table assembly and the rear extension table on W486 ...

Page 19: ... Illustration Parts Description of the Saw Slide rail assembly Sliding table Mitre angle rear quadrant Main tool post Table fence mounting Siding table fence Length stop Extention lock Fig D Preset stops ...

Page 20: ...ehind the faces of the two rear upper chassis legs They have tapped holes top and bottom to accept the fixing bolts fitted through the brackets and the legs The mounting brackets are symmetrical and can be fitted either way up The fixing holes are elongated to allow the height of the table to be adjusted to be in the same plane as the saw table The table is bolted to the brackets It is set off the...

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Page 22: ...e ensure that the teeth are pointing towards the front of the machine Put the sawplate washer onto the shaft and twist on the saw nut Spin the nut up finger tight and check the saw is correctly seated Tighten up the saw nut using the tommy bar to hold the shaft steady Check the riving knife is aligned with the saw blade and correctly positioned Replace the table insert and secure with the 5 screws...

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Page 24: ...36 Parts List Breakdown for the 10 Saw Table DIAGRAM A ...

Page 25: ...37 Parts List Breakdown for the 10 Saw Table ...

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Page 27: ...DIAGRAM B 39 Parts List Breakdown for the 10 Saw Table ...

Page 28: ...40 Parts List Breakdown for the 10 Saw Table DIAGRAM C ...

Page 29: ...42 Parts List Breakdown for the 10 Saw Table ...

Page 30: ...DIAGRAM D 43 Parts List Breakdown for the 10 Saw Table ...

Page 31: ...44 Parts List Breakdown for the 10 Saw Table DIAGRAM E ...

Page 32: ...t and Sleeve 4 to work stand 3 Insert Special Thread 5 and secure Front wheel kit 4 Secure Rear Castor Frame 7 to workstand with two Hex Head Screw M10x20 washer 5 When move the machine adjust the Allen Bolt M12x50 and raise the machine about 5mm above floor Insert the Rear Castor Ass y push the lever down and pull the machine round the workshop ...

Page 33: ...astor 4 10 Sleeve 2 3 Roll pin 6 11 Rear castor frame 1 4 Fork castor 2 12 Hex head screw M10x20 2 5 Allen bolt M12x50 2 13 Lever Wheel kit 1 6 Adjustable U shape bracket 2 14 Special thread 1 7 Flat washer 14mm 2 15 Pin castor 2 8 Hex head screw M10x70 2 DIAGRAM AND PARTS LIST OPTIONAL ...

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