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How the Safety System Works

In both “Conductive” and “Non-Conductive” modes, the Safety System relies on the Dual Safety Sensor
inside the Cylinder Ram

Adapter, and position monitoring fulfilled by the Tooling Protection System

(TPS).

The Upper Tool Holder Retainer Screw secures the Upper Tool Holder to the Cylinder Rod. There is

a black serrated knob on this Retainer Screw.

It enables the Upper Tool Holder to move up on the

Cylinder Ram Adapter .45 in/11.4 mm. To move up, the Upper Tool Holder must overcome the light
force of the Continuity Spring.

Summary of Contents for 618 MSPe

Page 1: ...618 MSPe Operation Manual ...

Page 2: ...on to notify any person of such revision or changes TABLE OF CONTENTS SECTION 1 INTRODUCTION 1 Haeger Locations Worldwide 1 EC Declaration of Conformity 2 Statement of Foreseen Use 3 Safety Information 3 Customer Service 3 Responsibilities of the Operator 3 Responsibilities of the Service Technician 4 Quality of Parts and Fasteners 4 Basic Data Sheet 5 Illustrations of Safety Notes 6 SECTION 2 INS...

Page 3: ...sts 34 SECTION 4 TOUCH SCREEN OPERATION 40 Introduction 40 Machine Controls 40 Main Screen 41 Administration 42 Load Programs 42 MAS Modular Autofeed System 44 Multi Station 45 Save 46 Setting the TPS 47 Single Station Settings 48 SECTION 5 OPTIONS 50 Laser Part Locating Light 50 Modular Autofeed System MAS 50 Vacuum Generator 50 Turret Insertion Tool 50 Universal Crank Assembly 50 Multishuttle 50...

Page 4: ... Air Supply 67 Dual Safety SensorAssembly 68 Upper Tool Holder Assembly 70 J Frame Mount Assembly 71 Standard Lower Tool Holder 72 Turret Insertion Tool 73 Electrical Cabinet 74 HMI Assembly 76 Hydraulic Reservoir Assembly 77 Hydraulic Manifold Subassembly 79 Return Filter Assembly 81 Service Tray Assembly 82 MAS 9 Autofeed Optional 83 MAS 350 Autofeed Optional 85 Vacuum Generator Assembly Optiona...

Page 5: ...job done productively and profitably Over the years Haeger s innovative tooling and patented quick change automatic fastener feeding systems have revolutionized the way the world s fabricators and manufacturers install hardware So whenever your operation faces an insertion challenge turn to the manufacturer with the most experience in developing self clinching fastener insertion solutions Turn to ...

Page 6: ...sertion Machine Model 618MSPe High or Low Voltage Serial Number 6MSP10 To which this declaration relates is in conformity with the following standards Directives 2006 42 EC Machinery Directive 2004 108 EC Electromagnetic Compatibility And conformity to relevant directives standards and or provisions where appropriate EN 349 1993 A1 2008 ISO 60204 1 2006 A1 2009 ISO 12100 1 2010 BS EN ISO 4413 2010...

Page 7: ...alling to report a problem gather as much information about the problem as possible and have it ready to provide to your customer care center The more information you can provide initially the more quickly the problem can be corrected Responsibilities of the Operator The machine operator must be properly trained Haeger provides training for the operator in the use of the machine and software at th...

Page 8: ...allows the softer metal of your part work piece to cold form in and around it and permanently lock the fastener in place Inspecting the fasteners on a regular basis and verifying they are constructed with in design tolerances is very important With studs and stand offs this is especially critical as they increase in length We highly recommend coordination between yourself and the fastener supplier...

Page 9: ...Phase 3 3 3 Noise Measurement Summary Emissions Noise Sensitivity Maximum Measured Value In normal operation A weighted pressure level 87dB C weighted pressure level 87dB For all locations noise protection is always recommended Fluids Pressure Hydraulic Oil Hydraulic Oil ISO 32 Viscosity Grade ISO Viscosity 32 Capacity 10 gallons 38 liters Max Operating Pressure 2 950 psi 203 bar Equivalent hydrau...

Page 10: ...havior or activity for the safe handling of the machinery Application tips and particularly useful information Stop Contact your Haeger Representative for instructions on how to proceed Eye protection must be worn when operating this machine Read First Read instructions first before operating this machine Make sure that you read and understand all of the descriptions instructions and notes contain...

Page 11: ... the workplace of the operator Rear side of machine Left Side Right Front side In this manual the use of the terms left and right refers to the machine operator s left and right when they are standing in front of the machine facing the work area between the Upper Tool Eye protection must be worn when operating this machine ...

Page 12: ...ounds on the J Frame Square Tip Tool Holder or Positive Stop Never Attempt to run any irregular shaped sheet metal part that could contact the Upper and Lower Tools before these tools insert the fastener into the part This applies to both the Conductive and Non Conductive Modes of operation Never Press the Down Footswitch a second time in the Non Conductive Mode when your hands are in the area of ...

Page 13: ...avy when unloading Handle with extreme caution Never attempt to move the machine with a forklift positioned in front of or on either side of the machine Always position the forklift or pallet truck to the rear of the machine when moving the machine with a forklift or pallet truck NEVER lift machine from the FRONT or the SIDE either IN OR OUT OF THE BOX ALWAYS position the forklift to REAR of the m...

Page 14: ...hat the customer and or operator inform facility visitors of the SAFE WORK ZONE around the machine to minimize or eliminate the possibility of accidental bumping of the operator while the machine is in operation RECOMMENDED MINIMUM SAFE WORK ZONE The overall Safe Work Zone Dimensions will vary depending on the size of the part or work piece you are producing It is generally recommended to have a 3...

Page 15: ...ews that hold the machine base to the shipping skid 2 on each plate 3 Use the strap on the top of the machine frame and an appropriate sling for the weight of this machine and lift it until it clears the skids The weight of the Haeger Hardware Insertion Machine and skids are as follows Machine Pounds Kilograms 618MSPe 1 285 lb 583 kg 4 Carefully move the machine away from the skids or move the ski...

Page 16: ...the machine to the sub surface check with your local building code official agency or structural engineer in your area to verify 2 Level it front to back and left to right using the top surface of the Lower Tool Holder as a reference surface see Figure below Using a 7 8 in 22 mm wrench to adjust the feet level the machine left to right and front to back Make sure that all of the machine s feet are...

Page 17: ...e ModularAuto Feeder Operation Maintenance Manual Section of this manual Air Flow Air Pressure 3 ft 3 min 85 l min 90 psi 6 Bar 5 If the machine is not yet filled with oil remove the sides of the machine Fill the machine with AW ExxonHumbleHydraulicHor equivalent premium hydraulic oil Replace the sides when finished Fill the reservoir of the machine with the amount of hydraulic oil listed below Ma...

Page 18: ... Figure 2 4 3 Wire the incoming three phase electrical power to the three connectors on the Main Disconnect Switch terminals labeled L1 L2 and L3 Make sure the machine is properly grounded by connecting the incoming ground wire to the top terminal of the green and yellow terminal block on the right side of the Main Disconnect Switch 4 After all electrical connections have been properly made we rec...

Page 19: ...urns the machine s controls off and shuts down the machine s motor In the In position the machine cannot be restarted To restart the machine twist the red mushroom button clockwise There is an arrow showing the direction on the mushroom button The mushroom button will snap out and the machine can be restarted Machine Power ON Off Switch The On Switch is located on the touch screen When the On Off ...

Page 20: ...depressed the Hardware Insertion Machine will lower the Upper Tool until it contacts the work piece and then stop The Down Footswitch must then be released When the Down Footswitch is depressed a second time the Hardware Insertion Machine will exert the preset force and then return to its Up position Once the upward travel starts release the Down Footswitch When the Up Footswitch is depressed the ...

Page 21: ...wise to unlatch the off switch 3 Using the touch screen Press the On Off Button The On switch in the up position will turn on the machine smotor 4 If the motor rotates the same direction as the arrow install the Side Panels on the Machine Base The machine is now ready for use go to the Upper Tool Holder section If the motor did not turn in the same direction as the arrow follow to the next series ...

Page 22: ...in Disconnect Switch see electrical schematic 5 Close and latch the door using the special key 6 Turn the machine s Main Disconnect Switch to the On position 7 Have someone watch the motor in the base of the machine when you turn the machine on The motor has an orange arrow indicating the correct motor rotation Press the On Button The green light in the switch will turn on and the machine s motor ...

Page 23: ...e smaller tools are held in the Standard Tool Adapter by another M6 x 6 SHSS also located on the right side of the Standard Tool Adapter When installing any tool or the Standard Tool Adapter always make sure that it is pushed in as far as possible and is securely held by the M6 screw s Important If this thumb screw is lost DO NOT replace it with just any length 5mm screw Using too long of a screw ...

Page 24: ...f the Quick Change Tool Lever comes in contact with any part of a workpiece during its production it will interfere with the proper operation of the machine s Safety System and must be removed To remove the Quick Change Tool Lever 1 Unscrew the Quick Change Lever turn it counterclockwise when viewed from the right side of the machine from the Lower Tool Holder 2 Remove the M5 screw on the rear rig...

Page 25: ...n the Main Disconnect Switch to the On position 2 Start the machine by pressing the On Switch 3 Select the Conductive Mode operation using the touchscreen in Conductive Mode the icon will display a clear box indicating its mode status 4 Adjust the Ram up travel to 50 of the upscale from the HMI display 5 Adjust the Force to the fastener part required force specification Checking the up travel inse...

Page 26: ...shift See the Safety System Test in this section of this manual Never attempt to test or demonstrate this machine s Safety System by placing any portion of your hand or body between the Upper and Lower tools Always use the test procedure outlined in Step 3 of this manual Eye protection must be worn when operating this machine ...

Page 27: ... install them in the Upper and Lower Tool Holders 3 Have your Supervisor use their access code to set the Conducive Non Conductive mode to the Non Conductive position a Select the Non Conductive Mode operation using the touch screen in Non Conductive Mode the icon will display a clear box indicating its mode status Setting the machine 1 Turn the Main Disconnect Switch to the On position 2 Start th...

Page 28: ... area Never leave your foot on or above the Down Footswitchafter you have completed a cycle of the machine Remove it from the Down Footswitch Keep your feet away from the Down Footswitch until your hands are clear of the tooling area Never attempt to test or demonstrate this machine s Safety System by placing any portion of your hand or body between the Upper and Lower tools Always use the test pr...

Page 29: ... force of 9 000 pounds on the J Frame Square Tip Tool Holder or Positive Stop Never Never Attempt to run any irregular shaped sheet metal part that could contact the Upper and Lower Tools before these tools insert the fastener into the part This applies to both the Conductive and Non Conductive Modes of operation Press the Down Footswitch a second time in the Non Conductive Mode when your hands ar...

Page 30: ...r Tool s downward motion reverses immediately and returns to its Up position Non Conductive Mode The Upper Tool s downward motion stops when any material is placed between the Upper and Lower Tools If the Down Footswitch is depressed a second time after the Upper Tool has stopped the machine continues the hardware insertion cycle It applies the machine s set down force to the material The Upper To...

Page 31: ...monitoring fulfilled by the Tooling Protection System TPS The Upper Tool Holder Retainer Screw secures the Upper Tool Holder to the Cylinder Rod There is a black serrated knob on this Retainer Screw It enables the Upper Tool Holder to move up on the Cylinder Ram Adapter 45 in 11 4 mm To move up the Upper Tool Holder must overcome the light force of the Continuity Spring ...

Page 32: ...the Safety Sensor will lose the target in the upper tool holder Sensors should change state simultaneous otherwise the machine will bring the ram up In order to continue in the down motion of the ram the following conditions must be met in conductive mode Conductivity detected between the upper and lower tool Within safe position set by the TPS Or in non conductive mode Foot pedal must be released...

Page 33: ...re any repair procedure is started Lock and tag works in conjunction with a lock usually locking the device or the power source and placing it in such a position that no hazardous power sources can be turned on The procedure requires that a tag be affixed to the locked device indicating that it should not be turned on 1 2 3 DANGER THIS TAG LOCK TO BE REMOVED ONLY BY PERSON SHOWN ON BACK DO NOT REM...

Page 34: ...bustible liquids and energized electrical equipment The following is an example of a fire extinguisher with a Multi Class rating Multi Class Rated Fire Extinguisher 2 10 Coverage 2 square meters 10 square feet A B Ordinary combustible materials Flammable Combustible Liquids Dry chemical 2 A 10 B C C Energized Electrical Equipment Fire Safety Note All fires are grouped into classes according to the...

Page 35: ...dy and part to be processed Despite this safety system the safety of the operator still depends from operator appropriate behavior and respect of the procedure Human behavior is still important in non conductive mode The safety system may be partly inefficient when machine is used in conductive mode contact of a simple metallic ring on the operator s finger with upper tool may validate the down st...

Page 36: ...ower Tooling Safety of the operator in non conductive access operation must remain accessible only to trained and authorized personnel that are experienced in appropriate machinery operating conduct 1 Do not operate this machine while wearing any metal objects i e rings watches bracelets etc that may come into contact with the Upper Tool Lower Tool or work piece 2 ...

Page 37: ... HALF of the electrical cabinet See Section 7 Electrical Cabinet Assembly to identify High and Low voltage components 3 Risk of Electrical Shock A high risk electrical shock while working here High Voltage hazard is ALWAYS present in this location until INCOMING MAIN power is shut OFF ...

Page 38: ...he Conductive operation Except for the Down Footswitch and the Off E Stop Switch all the other operating controls referred to in the rest of this procedure are on the Touchscreen Panel The Touchscreen Panel is located on the front ofthe machine cover 3 Set the Up Travel distance to 40 by touching the touch screen containing the Up Travel value and then choosing 30 from the entry screen You can als...

Page 39: ...connect Switch to the Off position Contact your Supervisor The machine s Main Disconnect Switch must be locked in the Off position until repairs are begun and follow Lock out Tag out procedures Do not operate this machine until qualified personnel have repaired the machine and the Safety System Sensors has been properly tested There are three 3 Steps in this testing procedure Do not skip or ignore...

Page 40: ...orce to 3 000 lbs 13KN by touching the box next to Force entering 3000 and touching the Enter button You can also use the buttons 5 Raise the Upper Tool Holder about 4 in 100 mm by depressing the Up Footswitch 6 Keep your hands away from the tooling area a Depress the Down Footswitch The RAM should move down the Anvils will contact the machine will apply the set force to the Lower Anvil and the Up...

Page 41: ...uctive Mode After confirming that no force was applied to the non conductive object go to Step 3 Non Conductive Mode Test Procedure 10 If the force was applied to the non conductive object the Safety System has failed a Immediately turn the machine Off by pressing the red Off Switch and turning the Main Disconnect Switch to the Off position The machine s Main Disconnect Switch must be locked in th...

Page 42: ...e Insertion Machine in the Non Conductive Mode be very careful Do not depress the Down Footswitch a second time after the Upper Tool Holder has stopped on the down stroke with any part of your body near the tooling area a If the machine does not complete the above sequence correctly check the touch screen settings If they are not correct reset them and repeat the test If the machine performs corre...

Page 43: ...osition The machine s Main Disconnect Switch must be locked in the Off position until repairs are begun and follow Lock out Tag out procedures Do not operate this machine until qualified personnel have repaired the machine and the Non Conductive Mode has been properly tested 6 Next keep your hands away from the tooling area Turn machine back ON and depress the Down Foot pedal switch a second time ...

Page 44: ...he instructions for testing the Safety System in the Safety System section before attempting to operate this machine NEVER wear anything metallic that may come into contact with the Upper Tool Lower Tool or workpiece watches rings bracelets etc Never leave your foot on or above the Down footswitch after you have completed a cycle of the machine Remove it from the Down footswitch Keep your feet awa...

Page 45: ...41 Main Screen Touch the MSPe logo to reach the Main Screen From the main screen press the Admin button to reach the Administration screen ...

Page 46: ...the program that has been configured to be saved into the machine s load list and stored Load allows for the operator to load any programs that have been previously saved into the memory of the machine For more information see page 43 MAS MAS refers to the Modular Auto feed System For more information see page 44 ...

Page 47: ...re all of the saved programs are stored There are 25 program slots per page and there are 4 pages of slots giving the capability of storing a total of 100 programs Once a program has been selected and becomes highlighted the operator can then either press Load to load the program or Delete to delete the program ...

Page 48: ...huttle jaws The Eject Time can range from 0 to 20 seconds This value can be increased or decreased by touching the or symbols on either side of the value or by touching the value box and typing in a new value Vibration The Vibration controls the amount of vibration needed to move the fasteners through the MAS bowl This value can be increased or decreased by touching the or symbols on either side o...

Page 49: ... that allows the operator to insert more than one fastener in a program The maximum number of fasteners in an individual program is 4 Each station can be selected by pressing on the color coded numbers at the top of the screen Note only station 1 can be used for manual tooling Shuttle style tooling and ABFT style tooling Each station can be configured to have its own individual Force Dwell Time Up...

Page 50: ...ows the operator to save the settings that are currently in use for each station By pressing on the white label a touch type keypad allows for the naming of the program The Save button After naming the program the program can then be saved into the machine s memory by touching the Save button on the screen ...

Page 51: ...e followed by a red Setting TPS message b Step 2 Depress the down foot pedal The ram will move down and come into contact with the lower tool The machine will record that information c Step 3 Depress the foot pedal again to complete the insertion cycle d Step 4 The fastener insertion is complete The upper tool holder will now move upward to its resting place e Step 5 Sample cycle test Depress the ...

Page 52: ...nd lower tools when inserting a fastener The length of time can range from 0 0 seconds up to 3 0 seconds If the dwell time is set at 0 0 seconds the ram will come down apply force and immediately retract and go back up to its original position 6 Up Travel The Up Travel controls the up position of the upper tool This is the position that the upper tool returns to after an insertion is completed The...

Page 53: ...n the machine for insertion purposes By touching the button the machine will then go into what is called the Setup Mode This allows the operator to set up and inspect his insertion The ram will now come down slowly until the insertion is made and the operator has to depress the up side of the foot pedal to move the ram back up to its home position 12 Manual ABFT Shuttle This button allows the oper...

Page 54: ...at the insertion tool to increase productivity Vacuum Generator The vacuum system is used to deliver hardware during the installation process with a wide variety of Haeger sAutomatic Tooling Turret Insertion Tool Allows for the insertion of 4 different fasteners in a single part handling Universal Crank Assembly For use with positive stop cylinder Includes digital readout Enables repeat jobs to be...

Page 55: ... Travel position in the same manner as any other stroke During the Setup Procedure the machine s Force on the Control Panel must be set to a force of 500 pounds 2200N higher than the force the manufacturer recommends to insert the hardware The Nut Tub is pinned to the Stop Tube so that the stopping point can be adjusted by rotating the Tube Assembly that is either the Nut Tube or the Stop Tube 1 T...

Page 56: ...oling b Set the required insertion Force Pressure c Set an adequate Up Travel Position 6 Set the Conductive Non Conductive Switch to the Non Conductive position 7 Set the Run Setup Switch to the Setup position 8 Raise the Upper Tool to a position where the hardware and work piece can be easily placed in the machine by depressing the Up Footswitch 9 You will have to make adjustments for the hardwar...

Page 57: ... equal 0 01 inches 0 25mm increase in stroke length b 1 4 of a revolution will equal 0 02 inches 0 50mm increase in stroke length 23 If the hardware has been over inserted inserted too far or damaged shorten the stroke by turning the Tube Assembly counter clockwise a 1 8 of a revolution will equal 0 01 inches 0 25mm decrease in stroke length b 1 4 of a revolution will equal 0 02 inches 0 50mm decr...

Page 58: ... safety system check procedures using Testing the Safety System Daily Upper Tool Holder Upper Ram Inspect Continuity Springs and Pins Once a month 160 hrs UpperToolHolder See warning above Upper Ram Small amount of lithium grease white between upper tool holder cylinder rod Check this label Once a month 160 hrs UpperToolHolder Upper Ram Replace Risk of Crushing label if peeling or damaged Daily Sh...

Page 59: ...d to inspect the upper tool holder and its contacts weekly or more frequently based on usage DO NOT use rubbing alcohol WD 40 diesel gas etc to clean contacts or any part of the holder 1 st Turn round thumb screw counter clockwise to allow tool holder to slide off 2nd Inspect springs and contacts and wipe off with clean dry cloth 3 rd Wipe off all metallic areas with clean dry cloth 4 th Wipe insi...

Page 60: ...ners from bowl 2 nd Use dry compressed air to blow out debris Eye protection must be worn 3 rd Wipe bowl clean with dry cloth If dirt or grease is present use acetone with gloves and a clean cloth to wipe off build up Read all warnings on cleaning solution container follow recommendations for safe handling and storage DO NOT use rubbing alcohol WD 40 diesel gas etc to clean MAS 350 composite bowls...

Page 61: ...e and upper tool changer 2 nd Use dry compressed air to blow out debris Eye protection must be worn 3 rd Rinse inside of tube with Denatured Alcohol and air dry Read all warnings on cleaning solution container follow recommendations for safe handling and storage DO NOT use rubbing alcohol WD 40 diesel gas etc to clean MAS 350 composite bowls DO NOT use Silicone Spray as a lubricant on this machine...

Page 62: ...urately depict your machine and will not be bound in this operations manual They will be delivered separately on large format paper in an effort make them legible and easy to read Typical Drawing List Hydraulics Schematic Pnuematic Schematic Electrical System Safety System ...

Page 63: ...ny s name location and telephone number 3 The Model Number of your Haeger machine 4 The Serial Number of your Haeger machine 5 A very detailed description of the problem 6 What steps you have already taken to resolve your problem 1 How the machine responded to each of the steps 8 Visit our web site at www haeger com and check out our service web page Custom Support service Haeger Inc Haeger Europe...

Page 64: ...des all Automatic Tooling all Standard Manual Tooling and all Special Manufactured Tooling 5 PROCEDURE You the customer must notify Haeger Incorporated promptly of any breach of this Limited Warranty by calling or writing to Haeger Incorporated at its option may elect to replace or repair the machine or part of the machine either in the field or may direct you to ship it to back freight prepaid 6 ...

Page 65: ...he page It identifies a specific item in Haeger s inventory To avoid delays when ordering parts be very sure the Part Number and Quantity are stated correctly Description This is Haeger s brief description of the part For purchased parts it may also include the manufacturer and their part number Quantity This represents the total quantity of the particular Part which is used in the complete assemb...

Page 66: ...62 Main Assembly ...

Page 67: ...LE PISTOL GRIP 1 6 16 00134 LABEL ELECTRIC SHOCK WARNING W CSA LOCKOUT WARNING 1 7 11 00232 Door Latch ALL MACHINES 2 8 15 03485 HMI 7in LECE 1 9 15 03067 Idec E STOP Button 1 10 15 03538 Label E Stop Legend Yellow Blank 1 11 11 00361 EN Label Haeger Warning English Never Never 1 12 15 40185 Upper Tool Holder Assembly 1 13 15 01293 PART BIN 7X4 RED 4 14 H 166 8 618 824 Lower Tool Holder Assy Repla...

Page 68: ...0 00516 Clamp Half 2 Set 6 5 10 01427 CET CONNECTING BAR 618 1 6 10 00146 3 8 100r8 Hose 60 S8E06 HY0606FJ 06FJ 60 2 7 10 00150 3 8 100r8 Hose 39 1 4 S8E06 HY0606FJ 06FJ 39 25 1 8 10 00149 3 8 100r8 Hose 37 S8E06 HY0606FJ 06FJ 37 1 9 15 03461 Cable Actuated Sensor 10 1 10 10 00138 Fitting 1 2 Oring X 3 8 Jic 90 Deg El 2 11 10 00119 Hydraulic Cylinder 618 1 12 10 00021 618 Cyl Insulation Shoe 1 ...

Page 69: ...65 Sheet Metal ...

Page 70: ...l 1 14 10 00124 618 618xl Lt Rt Side Covers 2 15 10 00113 618 618xl Base Frame 1 16 15 00076 Machine Tie Down Plate 4 17 15 03284 Pallet Universal 416 618 International 1 18 10 01455 CET Cable Cover 618MSPe 1 19 10 01454 Assy Cover Crank Assembly 618MSPe 1 20 10 01452 Assy Top Cylinder Cover 618MSPe 1 21 10 01453 Assy Cylinder Cover 618MSPe 1 22 15 03038 Maintenance Cover Cylinder Panel WT4e 1 23 ...

Page 71: ...D FEMALE QUICK DISCONNECT 1 4 1 2 11 00587 24V SOLENOID VALVE 2 3 15 00275 FITTING 1 4 Y AIR 3 4 15 00285 AIR TUBE 1 4 DIA 20 FT 5 15 01893 FITTING BULKHEAD 1 4 TUBE X 1 4 NPT 1 6 11 00590 SOLENOID CONNECTOR 2 7 14 00638 AIR FITTINGS 4 8 10 00210 BRASS BREATHER 1 8 2 ...

Page 72: ...68 Dual Safety Sensor Assembly ...

Page 73: ...FETY SENSOR TURCK NO 1 3 H 3892 SHSS M3 x 0 5 x 4MM BLACK OXIDE 3 4 15 03647 RAM ADAPTER SAFETY SENSOR 2nd GEN 1 5 10 00765 FERRULE 18 GA YELLOW 1 6 15 03207 BUSHING 3 8 ID X 1 2 OD 1 7 15 03650 SAFETY SENSOR TURCK NC 1 8 15 01450 CONNECTOR 5 PIN MALE 1 9 15 03209 FITTING 3 8 BULKHEAD UNION 1 10 15 03208 HOSE 3 8 AIR 1 ...

Page 74: ...SCRIPTION QTY 1 15 03644 BODY UPPER TOOL HOLDER SAFETY SENSOR 1 2 15 03206 CONTINUITY SPRING 1 UNIVERSAL 3 3 11 00016 CONTINUITY GUIDE PIN 3 4 H 3738 SHCS M5 X 0 8 X 12MM BLACK OXIDE 1 5 11 00241 THUMB SCREW CAP 1 6 11 00242 SHSS M6X1 0 X 6 BLACK OXIDE 2 ...

Page 75: ... DESCRIPTION QTY 1 10 00002 618 618xl Rear J Frame Mtg Bracket 2 2 11 00580 M10 X 35mm Star Knob Pitch 1 3 10 00003 618 618xl Front J Frame Mtg Bracket 1 4 10 01180 SHCS M6 x 1 0 x 45mm Stainless Steel 2 5 11 00581 Quick Release Pin 1 2 X 2 1 2 1 ...

Page 76: ... For Lower Tool Holder 1 4 H 169 6 Lower Tool Washer 1 5 11 00041 Lock Cylinder 1 6 11 00042 Black Locking Lever SERVICE ONLY 1 7 11 00191 SHCS M16 Modified 1 8 11 00199 Pin Spring Slotted 1 8 x 1 4 Steel Zinc Plated 1 9 11 00212 Lock Cylinder Spring Music Wire 1 10 H 3731 BHSCS M5 x 0 8 x 25mm Steel Black Oxide 1 11 15 01754 Pin Dowel 1 4 x 1 2 Steel Hardened 2 ...

Page 77: ...1 16 1 6 15 01297 ROUND VINYL CAP RED 320 X 1 16 1 7 15 01298 ROUND VINYL CAP YELLOW 320 X 1 16 1 8 15 01295 ROUND VINYL CAP BLUE 40 320 X 1 16 1 9 15 00450 SHCS M5 x 0 8 x 14mm Stainless Steel 4 10 11 00238 SSSCPP M5 x 0 8 x 6mm Steel Black Oxide 1 11 15 01305 Washer Wave 1 2 51 x 76 x 02 Steel Plain 1 12 15 01304 SHOULDER SCREW 12MM HD DIA 18mm HT 8mm M10 16mm LG 1 13 15 01310 Pin Dowel Oversize...

Page 78: ...74 Electrical Cabinet ...

Page 79: ...54 Breaker 3 Pole 16 AMP Low Voltage 1 10 15 01719 POWER SUPPLY 120W 5A 24VDC 1 11 15 01128 AMPLIFIER PROPORTIONAL 1 12 15 03064 Auxiliary contact 1NO 1NC 1 13 10 00766 MAGNETIC STARTER 1 14 10 00669 3 5 5 Amp Overload Relay High Voltage 1 11 00325 7 5 11 Amp Overload Relay Low Voltage 1 15 15 03452 ASSY SAFETY BOARD 1 16 15 03204 JUMPER 2X1 0 100 PITCH 2 17 15 00129 FUSE 4A 24V 2 18 15 00152 FUSE...

Page 80: ...76 HMI Assembly ITEM NO PART NUMBER DESCRIPTION QTY 1 15 03485 HMI 7IN MSPe 1 2 15 03065 BUTTON E STOP PUSH 1 3 H 1071 ELECTRICAL BUZZER 1 ...

Page 81: ...77 Hydraulic Reservoir Assembly ...

Page 82: ... 11 10 01433 HOSE PRESSURE 3 8 X 24 6FJ 6FJ90 1 12 10 01420 MANIFOLD BRACKET 618 CE 1 13 10 01436 HOSE RETURN 1 2 X 22 5 8FJ90 10FJ 1 14 10 01426 FITTING MJ MP 10 16 1 15 15 00226 LEVEL GAUGE WITHOUT THEMOMETER 1 16 15 00758 FILTER ASSY RETURN 1 17 12 02144 FITTING MB MJ 16 12 1 18 10 01245 FITTING 1 PIPE COUPLING BLK 1 19 10 01257 FITTING 1 2 MALE PIPE TO 3 8 MALE JIC 1 20 10 01414 618PL RESERVOI...

Page 83: ...79 Hydraulic Manifold Subassembly ...

Page 84: ...1 9 10 01423 FITTING MB MJ 10 6 1 10 10 01422 FITTING MB MJ 12 6 1 11 15 01113 CHECK VALVE T 5A 4 PSI SPRING CXFA XAN CK1 NB 1 12 15 01117 Solenoid Coil 24VDC DIN CONN 1 13 15 01116 Solenoid Valve Normally Open Unloader 1 14 15 01118 VALVE PROP RELIEF BVPPM22 200 G24 HB4 5 Z11 1 15 15 00054 3 8 0 RING PLUG 1 16 15 01119 CHECK VALVE SUN HYDRALICS P N CNCC XAN 080 IN 1 17 16 00071 FITTING MB MJ 8 6 ...

Page 85: ...Filter Assembly ITEM NO PART NUMBER DESCRIPTION QTY 1 15 02715 Cap Filter Assy Return 618 824 1 2 15 02714 Ring Filter Assy Return Cap 618 824 1 3 15 00888 HYDAC FILTER ELEMENT 1 4 15 02144 FITTING MB MJ 16 10 1 ...

Page 86: ...N FOR TIS ONLY 1 3 15 01294 PART BIN 7 X 4 YELLOW 1 4 15 01293 PART BIN 7X4 RED 1 5 15 01299 WELDMENT TIS BIN BRACKET 1 6 10 00152 618 618xl Service Tray Arm 1 7 10 00159 1 2 X 2 1 2 Dowel Pin 1 8 10 00160 Bearing Thrust ID 507 x OD 750 x THK 1 16 Bronze 1 9 10 00153 618 Service Tray Bracket 1 10 11 00192 BHSCS M6 x 1 0 x 35mm Stainless Steel 2 ...

Page 87: ...83 MAS 9 Autofeed Optional ...

Page 88: ...MOTOR COVER 1 13 10 00256 MODULAR AUTOFEED SYSTEM LOGO 2 5 X 11 1 14 H 3355 1 SINGULATION PIN W O HOLE 1 15 H 3355 SINGULATION PIN W HOLE 1 16 H 2539 FLOW CONTROL ELBOW 10 32 X 5 32 METER OUT 1 17 H 2615 STRAIGHT FITTING 1 4 TUBE X 1 8 NPT 1 18 H 3357 3 UPPER SINGULATION BRKT 1 19 H 3357 1 LOWER SINGULATION BRACKET 1 20 H 3621 LABEL SERIAL FOR MAS 1 21 15 03662 MAS 9 Cover Adapter MSPe 3 22 10 014...

Page 89: ...85 MAS 350 Autofeed Optional ...

Page 90: ... 15 02914 DOOR GATE MAS 350 1 10 15 03039 THUMBSCREW M5X0 8 X 10MM STAINLESS 1 11 H 3738 SHCS M5 x 0 8 x 12mm BLACK OXIDE 2 12 11 00495 FLAT WASHER M5 STEEL 3 13 15 01392 LOCK WASHER M5 STEEL ZINC PLATED 1 14 15 00484 SHCS M5 x 0 8 x 20mm STAINLESS STEEL 1 15 H 3899 FLAT WASHER M4 STEEL 2 16 H 3745 BHCS M4 x 0 7 x 8mm STAINLESS STEEL 2 17 15 41876 15 41875 DRIVE BOWL ASSY MAS 350 50Hz DRIVE BOWL A...

Page 91: ... 11 00587 24V SOLENOID VALVE 1 6 11 00589 VACUUM GENERATOR W 1 7 11 00590 SOLENOID CONNECTOR 2 8 10 00209 1 8 BRAS CL NIPPLE 2 9 10 00210 BRASS BREATHER 1 8 2 10 10 00211 1 8 BRASS TEE 1 11 10 01396 VACUUM SWITCH COMPACT ANALOG ONLY 1 12 H 5021 STREET ELBOW 1 8 NPT FEMALE TO 1 8 NPT FEMALE 1 13 15 03612 4 WAY VALVE 24V PNEUMATIC 1 14 15 03606 ADAPTER 3 WAY TO 4 WAY VALVE VACUUM GEN 1 15 15 00275 F...

Page 92: ...N QTY 1 10 014729 CET CONNECTING BAR 1 2 10 00749 WELDMENT NUT TUBE 1 3 15 00115 POSITIVE STOP CLAMP PLATE 1 4 10 00750 ROTATING LOWER STOP TUBE 1 5 15 03227 MOUNTING BLOCK CRANK ASSEMBLY 1 6 10 01458 BASE PLATE POSITIVE STOP 618MSPe 1 7 10 00119 HYDRAULIC CYLINDER 1 ...

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