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5.52.194.00.01.04 

 

 

 

Commissioning 

Pos :  12.2.1. 1  /1_H ADEF /9--IN BETR IEBNAHM E/ Allgemei n/ Allgemei n/ 01.Allgemein  @  0\ mod_1172504961658_52.doc x  @  355  @   @  1 

 

8.1 

General 

Should the unit be used in Germany:  

Please observe the validated, national accident prevention regulations. 

For other countries:  

Inspections as above. Please observe the national rules and regulations and the instructions in this manual! 

 

Pos :  12.2.1. 2  /1_H ADEF /---ALLG EMEIN/Hinweis e/ Prüf ungen/HIN WEIS - Pr üf ung  durch bef ähigt e  Pesonen  @  0\ mod_1177339966681_52. doc x  @  5319 @    @ 1 

 

 

NOTICE!

 

Hoists up to 1000 kg capacity and without motor-

driven trolleys of hoisting unit must be tested by a “qualified 

person” before putting into operation for the first time. 
Hoists of 1000 kg capacity and up or with more than one motor-driven hoist movement; i.e. lifting and trolley 
movement, must be tested by a “licensed qualified person” before putting in operation. 
An  exception  is  “hoists  ready  for  operation”  acc.  validated  national  regulations  with  EU-declaration  of 
conformity. 

Definition “qualified person” (former expert) 

A “qualified person” has learned, due to occupational training and experience and the job that the person has 
done, the skills needed 

to tests the material for one’s work. 

Definition “licensed qualified person” (former approved expert) 

A “licensed qualified person” has, due through special occupational training, knowledge about testing of the 
material for one’s work and knows the national accident prevention regulations and other prescriptions and 
technical regulations. This person must test the material for one’s work regularly with regard to design and 
kind of use. The license will be given to qualified person be the approved supervision authorities (ZÜS). 

Pos :  12.2.2. 1  /1_H ADEF /9--IN BETR IEBNAHM E/ Allgemei n/ Last kett e/ 06.Las t kett e @  0\ mod_1178195068515_52. doc x @  5681 @   @  1 

 

8.2 

Load chain 

  Before commissioning the load chain must be aligned and oiled. 

  Move safety note and fixing wire away from the chain. 

Pos :  12.2.2. 2  /1_H ADEF /---ALLG EMEIN/Hinweis e/ Kett en/ VO RSICH T - Ket ten:    Kei n F ett ,  ohne Schmi erung  kei ne Haft ung  @  0\ mod_1177481784104_52. doc x  @  5349 @   @  1 

 

   

CAUTION!

 

Do not use grease for lubrication of load chain. 

Without lubrication, manufacturer's warranty and/or liability will be void. 

 

Pos :  12.2.2. 3  /1_H ADEF /---ALLG EMEIN/Hinweis e/ Kett en/H IN WEIS -  Kett enlebens dauerer höhung  durc h  Sc hmi erung @  0 \ mod_1177481941192_52. doc x @  5355 @   @  1 

 

NOTICE!

 

Continuous, thorough lubrication will increase the life of the chain considerably. 

Pos :  13.1 /1_H ADEF /10-SICHERH EIT SPRÜFUN G/ *Ü1* /#.  Kapit el - Sic herheits prüf ung @  0\ mod_1172647514342_52.doc x @  401 @   @  1 

 

Safety check 

 

Pos :  13.2 /1_H ADEF /10-SICHERH EIT SPRÜFUN G/ Allgemei n/ 01.Sic herheits prüf ung Alle @  0 \mod_1178197796463_52.doc x @  5700  @   @  1 

 

Before putting into service initially or when putting back into service, it must be checked whether: 

  All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. 

Pos :  13.3 /1_H ADEF /10-SICHERH EIT SPRÜFUN G/ Allgemei n/ Sicherheits prüfung  Ket ten  @  0\ mod_1172661092232_52. doc x  @  429  @   @  1 

 

  The chains are correctly placed, oiled and in good condition. 

 

Pos :  14.1 /1_H ADEF /11-FUNKT ION SPRÜ FUNG/ *Ü1*/#.  Kapit el - F unktios pr üfung  @ 0\ mod_1176446880639_52. doc x  @ 4028 @   @  1 

 

10 

Functional test 

 

Pos :  14.2.1  /1_H ADEF /11-FUNKT ION SPRÜ FUNG/F unkti ons pr üfung/H  Kett enzug  @  1\ mod_1267020857717_52. doc x  @  12950  @   @  1 

 

10.1 

Checks before the initial start-up 

Lifting gear 

  Load chains must not be twisted. 

  Lubricate the load chain with gear oil or suitable chain lubricant before first loading. 

Trolley drive 

  The open-lying teeth of the trolley drive must be lubricated. 

Hand gear for hand geared trolley 

  Ensure correct fit of the hand chain, it must not be twisted and must hang freely. 

Summary of Contents for 9/12

Page 1: ...TELSEITE Allgemein H AD EF Bezeichnung 0 mod_1171289923124_0 docx 69 1 HADEF Spur Gear Chain Hoist Type 9 12 Pos 1 4 1_H AD EF TITELSEITE Bauarten leer Standard 0 mod_1172062835772_52 docx 201 1 Pos 1 5 1_H AD EF TITELSEITE Bauarten leer Standard 0 mod_1172062835772_52 docx 201 1 Pos 1 6 1_H AD EF TITELSEITE Abbil dung 9 12 3 mod_1338384263153_0 docx 21787 1 Installation Operating and Maintenance ...

Page 2: ...y be requested in writing or is available for download on www hadef com Subject to changes Pos 4 1_HAD EF ALLGEM EIN Allgemein 4 Inhaltsverzeichnis Inhaltsverzeichnis Ü 1 2 0 mod_1171286846268_52 docx 56 1 Table of Contents 1 Information 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safet...

Page 3: ...ter assembly each product is subject to a final test with overload For the operation of hoists the national accident prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt for any damage caused duri...

Page 4: ...f care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any instructions regarding supervision or notifications that are important for the special kind of use of the equipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The...

Page 5: ..._1176799462104_52 docx 4735 1 DANGER It is not allowed pulling loose of stuck loads dragging of loads and inclined pulling is not allowed in explosive atmosphere except the unit is especially modified for it and marked by an indication label to transport people The device is not suitable for use on stages and in studios persons must not stand under a suspended load Pos 6 6 1_H AD EF ALLGEM EIN Hi ...

Page 6: ... that are not permitted the following maximum continuous operating times must not be exceeded Light use highest load is seldom lifted Medium use roughly equal frequency of light medium and heavy loads Heavy use nearly always largest permissible load 60 min 30 min 15 min Let the hoist stand still at least 15 minutes afterwards to cool down the brake Pos 6 11 1_H ADEF ALLGEMEIN Hi nweise WARNUNG Man...

Page 7: ...k for stationary use They can also be combined with monorail trolleys Operation by hand through hand chain Illustration 2 Pos 8 3 2 1 1_H AD EF 4 BESCHREIBUN G Kettenzug Funktionsbeschr eibung Funkti onsbeschrei bung Alle H 0 mod_1182327552403_52 docx 6198 1 4 3 Functions The load is lifted or lowered by pulling one of the chain falls of the endless hand chain of the hoist A load pressure brake pr...

Page 8: ...Allgemei n 02 auf Träger allgemein 0 mod_1172220892763_52 docx 270 1 6 1 Trolley For assembly on a beam a travel limit must be placed at either end of the track This must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in their end position when moving Generally additional lifting gear e g fork lift lifting platforms will be required for the assembly...

Page 9: ...BETR IEBNAHM E Allgemei n Lastkette 06 Lastkette 0 mod_1178195068515_52 docx 5681 1 8 2 Load chain Before commissioning the load chain must be aligned and oiled Move safety note and fixing wire away from the chain Pos 12 2 2 2 1_H ADEF ALLGEMEIN Hinweise Ketten VORSICH T Ketten Kei n Fett ohne Schmi erung kei ne Haftung 0 mod_1177481784104_52 docx 5349 1 CAUTION Do not use grease for lubrication o...

Page 10: ...the table have been reached there is corrosion or elongation the chain must be replaced When replacing the chain also check the chain wheels Procedure Only insert new chains in an unloaded state and as the chains that are currently in the device i e not twisted Remove chain from its fastening at the end and attach a chain link which is open at the side A chain link which is open at the side can ea...

Page 11: ...0x30 3 mod_1374821195086_52 docx 27310 1 Chain dimensions Dimensions mm Chain size 4x12 5x15 6x18 8x24 10x30 L11 136 6 170 6 203 94 272 1 340 7 L1 12 7 15 7 18 9 25 3 31 8 dm 3 6 4 5 5 4 7 2 9 0 Pos 16 3 3 3 1_H ADEF ALLGEMEIN Hinweise Ketten WARNUNG Ketten Bei Erreichen der Tabellenmaße durch Verschl eiß oder Verfor mung die Ke 0 mod_1178705158838_52 docx 5763 1 WARNING When the dimensions listed...

Page 12: ...5667_52 docx 588 1 13 1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain To ensure optimal lubrication of the links the chain must be lubricated at regular intervals depending on usage Lubricate the chain with a lubricant that creeps e g automotive gear oil Always lubricate the chain when it is not under load so that the oil can wet the links affected by wear It ...

Page 13: ...emse Bremse allgemein Alle H Kettenzug Wi nde 0 mod_1178717565600_52 docx 5818 1 13 5 Gear spring pressure brake During the check brake lining wear is verified The brake linings must be replaced when the wear limit is already reached at one position of the lining as this can be the case when wear of the linings is irregular CAUTION The brake linings must be free from fracture Avoid oil grease dirt...

Page 14: ...free again brake linings are worn Do maintenance and exchange the brake linings Load chain is twisted Align the load chain Defect of chain gear or chain wheels Do maintenance and replace defective parts by original spare parts Pawl does not engage properly Check the pawl and replace it if necessary Pawl spring is missing Do maintenance and replace defective parts by original spare parts It is diff...

Page 15: ...ssioning the machine are carried out in the indicated sequence First secure the working area for decommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 16 1 Temporary decommissioning Measures are as above Also rea...

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