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14 

 

 

5.52.194.00.01.04 

 

13.8 

Lubricant for food industry 

– Selection (as option*) 

 

SHELL 

MOBIL 

CASTROL 

Gearing 

FM Grease HD2 

Mobilegrease FM 222 

-- 

Load chain 

-- 

Lubricant FM 100 

Optimol Viscoleb 1500 

Load hook 

Pulleys 

Gear rim 

Drive pinion 

FM Grease HD2 

Mobilegrease FM 222 

 

-- 

* must be mentioned by order 

Pos :  18.1 /1_H ADEF /15-ST ÖRUNG /*Ü 1*/ #.  Kapit el -  St örung @  0\mod_1172648295608_52. doc x @  413 @   @  1 

 

14 

Trouble 

 

Pos :  18.2.1  /1_H ADEF /15-ST ÖRUNG /Allgemein/01. St örung @  0\ mod_1173250229044_52.doc x @  460 @   @  1 

 

Please pay attention to the following in case of problems: 

  Troubles with the equipment must only be repaired by qualified personnel. 

  Secure the unit against unintended operation start. 

  Put up a warning note indicating that the unit is not to be used. 

  Secure the working area of moving parts of the unit. 

  Please read the chapter "Safety instructions". 

Notes on the repair of faults are found in the following table. 

For the repair of failures please contact our service department. 

 

 

Pos :  18.2.2  /1_H ADEF /---ALLG EMEIN/Hinweis e/ VOR SICHT -  St örung  beseitigen  bei Versc hleißt eilen  @  0\ mod_1177594576085_52. doc x  @  5572 @    @  1 

 

   

CAUTION!

 

Trouble  caused  by  wear  or  damage  to  parts  such  as  wire  ropes,  chains,  chain  wheels,  axes,  bearings, 
brake parts, etc., must be remedied by replacing the parts with original spare parts. 

 

Pos :  19.1 /1_H ADEF /16-ABHI LFE/*Ü 1*/ #.  Kapit el -  Abhilf e  @  0\ mod_1176707716661_52. doc x  @  4300 @   @  1 

 

15 

Remedy 

 

Pos :  19.2 /1_H ADEF /16-ABHI LFE/Ket tenz ug/02.T abell e -  Standar d - H  mi t Ü berlasts,  @  0\ mod_1182415166667_52.doc x @  6366  @   @  1 

 

Problem 

Cause 

Remedy 

 

 

Load is not lifted 

Overload 

reduce the load to nominal load 

load got stuck 

set the load free again 

brake linings are worn 

Do maintenance and 
exchange the brake linings 

Load chain is twisted 

Align the load chain 

Defect of chain, gear or chain wheels 

Do maintenance and replace defective parts by original 
spare parts 

Pawl does not engage properly 

Check the pawl and replace it if necessary 

Pawl spring is missing 

Do maintenance and replace defective parts by original 
spare parts 

It is difficult to lift the load 

Overload 

reduce the load to nominal load 

Dirty chains, gear or chain wheels 

Do maintenance, lubricate chains, gear and chain wheels 

Defect of chain, gear or chain wheels 

Do maintenance and replace defective parts by original 

spare parts 

Load is lifted with interruptions 

Pawl spring is missing or defective 

Do maintenance and replace defective parts by original 
spare parts 

Hoist does not lift without load 

Brake spring is missing 

Do maintenance and replace defective parts by original 
spare parts 

Hoist does not lift the whole distance long 

Hook stucks, chain is twisted 

Place hooks and chains in correct position 

Brake remains closed 
(stuck) 

The load hook was pulled against the housing and got 
stuck there. 

Release the hook, suspend the load again, lower the load, 
unload the hoist. 

Hoist does not lower the load 

Brake too tight 

Lift the brake. 

Brake too tight due to rust 

Replace rusty parts and effect periodic inspection 

Load slips down partially during lowering  

Foreign-object between the brake discs 

Remove the foreign-object, clean the surface 
Should the surface show lines, replace the brake disc 

Load slips down during lowering  

Brake discs are missing, are installed incorrectly or are 
worn 

Replace the brake discs resp. install them correctly 

 

Pos :  20.1 /1_H ADEF /17-AUß ER BETR IEBNAHM E/*Ü 1*/ #.  Kapitel  - Auß erbetriebnahme @  0\ mod_1172648336045_52.doc x @  417 @   @  1 

 

 

 

Summary of Contents for 9/12

Page 1: ...TELSEITE Allgemein H AD EF Bezeichnung 0 mod_1171289923124_0 docx 69 1 HADEF Spur Gear Chain Hoist Type 9 12 Pos 1 4 1_H AD EF TITELSEITE Bauarten leer Standard 0 mod_1172062835772_52 docx 201 1 Pos 1 5 1_H AD EF TITELSEITE Bauarten leer Standard 0 mod_1172062835772_52 docx 201 1 Pos 1 6 1_H AD EF TITELSEITE Abbil dung 9 12 3 mod_1338384263153_0 docx 21787 1 Installation Operating and Maintenance ...

Page 2: ...y be requested in writing or is available for download on www hadef com Subject to changes Pos 4 1_HAD EF ALLGEM EIN Allgemein 4 Inhaltsverzeichnis Inhaltsverzeichnis Ü 1 2 0 mod_1171286846268_52 docx 56 1 Table of Contents 1 Information 3 2 Safety 3 2 1 Warning notice and symbols 3 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 4 2 4 Appropriate use 5 2 5 Basic safet...

Page 3: ...ter assembly each product is subject to a final test with overload For the operation of hoists the national accident prevention regulations apply in Germany amongst others The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all products are packed properly Check the goods after receipt for any damage caused duri...

Page 4: ...f care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any instructions regarding supervision or notifications that are important for the special kind of use of the equipment i e regarding organization of work work flow and human resources In particular the owner user must ensure that The...

Page 5: ..._1176799462104_52 docx 4735 1 DANGER It is not allowed pulling loose of stuck loads dragging of loads and inclined pulling is not allowed in explosive atmosphere except the unit is especially modified for it and marked by an indication label to transport people The device is not suitable for use on stages and in studios persons must not stand under a suspended load Pos 6 6 1_H AD EF ALLGEM EIN Hi ...

Page 6: ... that are not permitted the following maximum continuous operating times must not be exceeded Light use highest load is seldom lifted Medium use roughly equal frequency of light medium and heavy loads Heavy use nearly always largest permissible load 60 min 30 min 15 min Let the hoist stand still at least 15 minutes afterwards to cool down the brake Pos 6 11 1_H ADEF ALLGEMEIN Hi nweise WARNUNG Man...

Page 7: ...k for stationary use They can also be combined with monorail trolleys Operation by hand through hand chain Illustration 2 Pos 8 3 2 1 1_H AD EF 4 BESCHREIBUN G Kettenzug Funktionsbeschr eibung Funkti onsbeschrei bung Alle H 0 mod_1182327552403_52 docx 6198 1 4 3 Functions The load is lifted or lowered by pulling one of the chain falls of the endless hand chain of the hoist A load pressure brake pr...

Page 8: ...Allgemei n 02 auf Träger allgemein 0 mod_1172220892763_52 docx 270 1 6 1 Trolley For assembly on a beam a travel limit must be placed at either end of the track This must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in their end position when moving Generally additional lifting gear e g fork lift lifting platforms will be required for the assembly...

Page 9: ...BETR IEBNAHM E Allgemei n Lastkette 06 Lastkette 0 mod_1178195068515_52 docx 5681 1 8 2 Load chain Before commissioning the load chain must be aligned and oiled Move safety note and fixing wire away from the chain Pos 12 2 2 2 1_H ADEF ALLGEMEIN Hinweise Ketten VORSICH T Ketten Kei n Fett ohne Schmi erung kei ne Haftung 0 mod_1177481784104_52 docx 5349 1 CAUTION Do not use grease for lubrication o...

Page 10: ...the table have been reached there is corrosion or elongation the chain must be replaced When replacing the chain also check the chain wheels Procedure Only insert new chains in an unloaded state and as the chains that are currently in the device i e not twisted Remove chain from its fastening at the end and attach a chain link which is open at the side A chain link which is open at the side can ea...

Page 11: ...0x30 3 mod_1374821195086_52 docx 27310 1 Chain dimensions Dimensions mm Chain size 4x12 5x15 6x18 8x24 10x30 L11 136 6 170 6 203 94 272 1 340 7 L1 12 7 15 7 18 9 25 3 31 8 dm 3 6 4 5 5 4 7 2 9 0 Pos 16 3 3 3 1_H ADEF ALLGEMEIN Hinweise Ketten WARNUNG Ketten Bei Erreichen der Tabellenmaße durch Verschl eiß oder Verfor mung die Ke 0 mod_1178705158838_52 docx 5763 1 WARNING When the dimensions listed...

Page 12: ...5667_52 docx 588 1 13 1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain To ensure optimal lubrication of the links the chain must be lubricated at regular intervals depending on usage Lubricate the chain with a lubricant that creeps e g automotive gear oil Always lubricate the chain when it is not under load so that the oil can wet the links affected by wear It ...

Page 13: ...emse Bremse allgemein Alle H Kettenzug Wi nde 0 mod_1178717565600_52 docx 5818 1 13 5 Gear spring pressure brake During the check brake lining wear is verified The brake linings must be replaced when the wear limit is already reached at one position of the lining as this can be the case when wear of the linings is irregular CAUTION The brake linings must be free from fracture Avoid oil grease dirt...

Page 14: ...free again brake linings are worn Do maintenance and exchange the brake linings Load chain is twisted Align the load chain Defect of chain gear or chain wheels Do maintenance and replace defective parts by original spare parts Pawl does not engage properly Check the pawl and replace it if necessary Pawl spring is missing Do maintenance and replace defective parts by original spare parts It is diff...

Page 15: ...ssioning the machine are carried out in the indicated sequence First secure the working area for decommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 16 1 Temporary decommissioning Measures are as above Also rea...

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