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HADEF 70/06AP, Installation, Operating And Maintenance Instructions

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HADEF 70/06AP Installation, Operating And Maintenance Instructions Download Page 2

 

 

 

 

2 

 

5.52.541.00.01.06 

 

 

Pos :  2 / 1_HAD EF/---ALLGEM EIN/ Allgemein/ 2. unvolls tändig e Maschi ne/HIN WEI S -  unvollst ändige Masc h.  -Mont ageanl eitung  @ 1\ mod_1260449997342_52. doc x @  11373  @   @  1 

 

NOTICE!

 

The installation or mounting instructions for incomplete 

machines you’ll find in chapter “Installation”

 

 

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o 

 by Heinrich de Fries GmbH 

 

Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf 

 

Heinrich De Fries GmbH will be named HADEF in the following text. 

Original operating- and maintenance instructions in German language. 

Translation in other languages is made of the German original.  

A copy may be requested in writing or is available for download on 

www.hadef.com

  

Subject to changes. 

 

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Table of Contents 

1

 

Information ......................................................................................... 3

 

1.1

 

Indications to determine the used part of the theoretical usage life. ........................... 4

 

2

 

Safety ................................................................................................. 4

 

2.1

 

Warning notice and symbols .......................................................................................... 4

 

2.2

 

Duty of care of the owner ................................................................................................ 4

 

2.3

 

Requirements for the operating personnel .................................................................... 5

 

2.4

 

Appropriate use ............................................................................................................... 5

 

2.5

 

Basic safety measures .................................................................................................... 6

 

3

 

Transport and Storage ...................................................................... 7

 

3.1

 

Transport .......................................................................................................................... 7

 

3.2

 

Safety device for transport .............................................................................................. 7

 

3.3

 

Storage ............................................................................................................................. 7

 

4

 

Description ......................................................................................... 7

 

4.1

 

Areas of application......................................................................................................... 7

 

4.2

 

Design .............................................................................................................................. 8

 

4.3

 

Functions ......................................................................................................................... 8

 

4.4

 

Important components .................................................................................................... 9

 

5

 

Technical data ................................................................................. 10

 

6

 

Installation ....................................................................................... 11

 

6.1

 

Stationary hoist AKS + APS .......................................................................................... 11

 

6.2

 

Trolley ............................................................................................................................. 12

 

6.3

 

Assembly on the beam AK+AP 402 to AK+AP 912 ...................................................... 13

 

6.4

 

Assembly on the beam AK+AP 915 - 930, AK+AP1010 - 1025 .................................... 14

 

6.5

 

Tools ............................................................................................................................... 15

 

7

 

Operation ......................................................................................... 15

 

8

 

Operation ......................................................................................... 16

 

9

 

Commissioning ............................................................................... 17

 

9.1

 

General ........................................................................................................................... 17

 

9.2

 

Compressed air connection .......................................................................................... 17

 

9.3

 

Gear ................................................................................................................................ 18

 

9.4

 

Load chain ...................................................................................................................... 18

 

Summary of Contents for 70/06AP

Page 1: ...matic Chain Hoist Type 70 06AP Pos 1 4 1_H AD EF TITELSEITE Bauarten leer Standard 0 mod_1172062835772_52 docx 201 1 Pos 1 5 1_H AD EF TITELSEITE Ausführ ung en APS APR APH APP 2 mod_1286452130695_52 docx 15949 1 stationary with suspension eye APS with monorail push travel trolley APR with monorail hand geared trolley APH with monorail pneumatic trolley APP Pos 1 6 1_H AD EF TITELSEITE Abbil dung ...

Page 2: ...adef com Subject to changes Pos 4 1_HAD EF ALLGEM EIN Allgemein 4 Inhaltsverzeichnis Inhaltsverzeichnis Ü 1 2 0 mod_1171286846268_52 docx 56 1 Table of Contents 1 Information 3 1 1 Indications to determine the used part of the theoretical usage life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5...

Page 3: ...M ATION Ü 1 Kapitel Infor mation 0 mod_1174470941082_52 docx 811 1 1 Information Pos 5 2 1 1_H AD EF 1 INFORM ATION Allgemein Infor mation 01 Informati on 0 mod_1176734820982_52 docx 4653 1 The products meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components at ...

Page 4: ...6 2 1 1_H AD EF 2 SICH ERHEIT Allgemei n War nhi nweise Symbole 01 Warnhinweise Symbole 0 mod_1172050513996_52 docx 165 1 2 1 Warning notice and symbols Warnings and notice are shown as follows in these instructions DANGER This means that there is a high risk that leads if it is not avoided to death or severe injury WARNING This means that there is a risk that could lead if it is not avoided to de...

Page 5: ... 3 1_H AD EF 2 SICH ERHEIT Allgemei n Anforderungen an das Bedi enpersonal 05 Anforderungen an das Bedi enpersonal 0 mod_1172055544978_52 docx 179 1 2 3 Requirements for the operating personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it They must have their employer s authorisation for operation of the units Before starting work...

Page 6: ... the national regulations that apply Supporting structures and load attached devices used in conjunction with this equipment must provide an adequate safety factor to handle the rated load plus the weight of the equipment In case of doubt consult a structural engineer If the equipment has not been used for a period of time carry out visual checks of all main components such as chains load hooks et...

Page 7: ... Pos 7 3 1_H AD EF 3 TRANSPORT LAGERUN G Tr ansport und Lag erung Transport und Lager ung 0 mod_1172060037462_52 docx 194 1 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop the equipment Use adequate means of transport Transport and means of transport must be suitable for the local conditions 3 2 Safety device for transport NOTICE Should a safe...

Page 8: ...trolley Pos 8 3 2 1 1_H AD EF 4 BESCHREIBUN G Kettenzug Funktionsbeschr eibung Funkti onsbeschrei bung Alle P 1 mod_1190282950314_52 docx 7934 1 4 3 Functions The lifting gear and motor driven trolleys are moved by pressing the buttons on the control switch The spring operated brake which is integrated in the lifting motor prevents the load from being lowered automatically after releasing the cont...

Page 9: ... of control Standard Option Direct control AK 4 6 up to 1000 kg Indirect control AK 6 10 from 1600 kg up AK 4 6 up to 1000 kg 4 4 4 Overload protection Type Slipping clutch mechanical stop by spring assembly Pressure reducing valve Standard Option Standard Option 70 06AP EX AK 4 8 AK 9 10 AK 4 10 28 06AP EX AK 4 8 AK 4 10 AK 9 10 29 06AP EX AK 4 8 AK 4 10 AK 9 10 4 4 5 Load chain acc to EN 818 7 T...

Page 10: ... 2 AP 732 TI25 3 35 4 2m M5 2 5 3 5 R 1 94 84 135 3 9 3200 2 AP 832 TI35 2m M5 5000 2 AP 850 TI35 2m M5 94 84 Table 2 Capacity number of falls kg Type Speed lifting m min Speed lowering m min FEM 9 511 ISO 4301 Motor output kW Air con sumption m3 min Main connection Noise emission in 1m 3m distance tolerance 2dB A db A Weight at 3 m track height Weight each m more lifting height kg 5000 1 AP 905 T...

Page 11: ...al load and 3 m suspension height Air pressure 6bar Pos 9 2 4 1_H AD EF 5 TECHNISCHE DATEN Kettenzug 70 06 4 Fahrwer ke Gewichte 2 mod_1286784876523_52 docx 16000 1 Trolleys Weights Type Proper weight approx kg Type Proper weight approx kg Type Proper weight approx kg AFR10 12 AFH10 14 AFP10 26 AFR20 23 AFH20 26 AFP20 41 AFR32 39 AFH32 42 AFP32 56 AFR50 61 AFH50 65 AFP50 68 AFR100 160 AFH100 165 A...

Page 12: ...o their loading Illustration 5 Pos 10 2 1 4 1_H ADEF ALLGEMEIN Hinweise Kettenzüge VORSIC HT Nichtbeachtung Schäden am Kettenei nlauf 0 mod_1177322989888_52 docx 5144 1 CAUTION If this is not observed it may damage the chain feed in Pos 10 2 2 1 1_H ADEF 6 MONTAGE Allgemei n 01 All e H ebezeug e 0 mod_1182334877463_52 docx 6265 1 The assembly and installation depends on the local environment The h...

Page 13: ...zeug i mmer mittig hängen 0 mod_1177323079550_52 docx 5150 1 WARNING The hoist must always hang centrally under the beam or under its suspension point Pos 10 2 3 3 1_H ADEF ALLGEMEIN Hinweise Kettenzüge VORSIC HT M aß X 2 3mm 0 mod_1177323497964_52 docx 5160 1 CAUTION The distance X between the wheel flanges of the trolley wheels must exceed the flange width B of the beam by 2 3 mm 1 1 5 mm each s...

Page 14: ... ring 5 again Pos 10 2 5 2 1_H ADEF ALLGEMEIN Hinweise Kettenzüge WARNUN G H ebezeug i mmer mittig hängen 0 mod_1177323079550_52 docx 5150 1 WARNING The hoist must always hang centrally under the beam or under its suspension point Pos 10 2 5 3 1_H ADEF ALLGEMEIN Hinweise Kettenzüge VORSIC HT M aß X 3 5mm 0 mod_1177324333842_52 docx 5177 1 CAUTION The distance X between the wheel flanges of the tro...

Page 15: ...sted with their operation They must be authorized by the employer for the operation of the equipment The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel Pos 11 3 1_H ADEF 7 BEDIENUNG Allgemein 01 Bedi enung zus Alle E P 1 mod_1264760146475_52 docx 11700 1 The shown control switches are only for the optic...

Page 16: ...n 14 Pos 11 5 1_H ADEF 7 BEDIENUNG Druckl uft 4 N otabl ass Kettenzüge 3 mod_1384851497002_52 docx 27425 1 Emergency release Hoist as option To drain the load at pressure drop in an emergency case a manual brake release is possible by lever A Illustration 15 Pos 12 1 1_H ADEF 8 BETRIEB Nur E P Ü1 Kapitel Betrieb 0 mod_1176390362673_52 docx 3901 1 8 Operation Pos 12 2 1 1_H ADEF 8 BETRIEB Nur E P A...

Page 17: ...n operation An exception is hoists ready for operation acc validated national regulations with EU declaration of conformity Definition qualified person former expert A qualified person has learned due to occupational training and experience and the job that the person has done the skills needed to tests the material for one s work Definition licensed qualified person former approved expert A licen...

Page 18: ... 0 mod_1175600728406_52 docx 3050 1 9 3 Gear Pos 13 2 4 2 1_H ADEF ALLGEMEIN Hinweise HIN WEIS Verschl uss Entl üftungsschr aube 1 mod_1259676576858_52 docx 11347 1 NOTICE For transport some gear types are fitted with a plug screw Replace the plug screw by a ventilation screw attached before putting the unit into operation Pos 13 2 5 1 1_H ADEF 9 IN BETR IEBNAHM E Allgemei n Lastkette 06 Lastkette...

Page 19: ... H IN WEIS Endschalter Funktion nur richtiger Bewegungsrichtung 0 mod_1177488210926_52 docx 5431 1 NOTICE The limit switch function will only work if the movement direction of the load lifting lowering corresponds to the push buttons of the control switch Pos 16 1 1_H ADEF 12 IN STAND SETZUNG Ü1 Kapitel Instandhaltung 0 mod_1172647603139_52 docx 405 1 12 Maintenance Pos 16 2 1 1_H ADEF 12 IN STAND...

Page 20: ...s motor driven Never run the chain in by hand as there is a risk of knotting which can cause malfunctions and damage to the device Pos 16 3 3 1_H ADEF 12 IN STAND SETZUNG Lastkette wechseln 03 Zusatz für ALLE Züge mi t AK H ubwer k 0 mod_1177493080378_52 docx 5455 1 for hoists Type 4 8 with spur gear NOTICE The weld seam of the chain must lie to the inner side and be in contact with the sprocket w...

Page 21: ...ting is changed Should maintenance be necessary please contact a service company that is authorised by the manufacturer Depending on the type of hoist the following variants are possible Pos 16 5 2 1_H ADEF 12 IN STAND SETZUNG Ü berlastsicherung R utschkupplung 0 Kettenzug Rutschkupplung 3 mod_1459331264433_52 docx 29942 1 12 5 1 Slipping clutch Illustration 20 Pos 16 5 3 1_H ADEF 12 IN STAND SETZ...

Page 22: ...load chain load hooks pawls bolts ratchet wheels brake linings The dimensions must be compared to the dimensions in the tables A visual inspection for deformations cracks and corrosion must be carried out Pos 17 4 2 1_H ADEF 13 PRÜFUN G Kettenzug Tabelle Inspekti onsi nter vall e 02 E P Kettenzug 0 mod_1173254852983_52 docx 478 1 13 2 2 Inspection intervals at commissioning daily checks 1st mainte...

Page 23: ...AP 4 8 Dimension mm AK AP4 AK AP6 AK AP7 AK AP8 Susp a load Susp a load Susp a load Suspension 1 str 2 str 1 str 2 str 1 str 2 str 1 str 2 str a1 max 37 5 43 5 43 5 60 0 60 0 69 5 a2 max 39 0 39 0 57 0 57 0 57 0 66 0 60 60 h1 min 18 0 18 0 31 0 31 0 31 0 40 0 40 5 40 5 t1 min 17 1 20 9 20 9 27 6 27 6 40 0 t2 min 21 9 21 9 33 4 33 4 33 4 63 77 77 Load hook Hook No 1 1 6 X 40 45 H 40 48 Please fill ...

Page 24: ... links The adjacent link points must always be lubricated to prevent excessive wear If the same lifting operations are carried out constantly the switching area from a lifting to a lowering movement must be given special attention Thoroughly effected lubrication of the chain will prolong the life of the chain by approx 20 times compared to dry run with unlubricated chain Wash dirty chain with petr...

Page 25: ...pollution loads or constant operation of the hoist with the highest load Lubricant synthetic viscosity VG 220 A Oil fill in or air discharge screw B Oil drain plug C Oil level glass AK4 AK8 AK9 AK10 Illustration 27 only by explosion proof electrical equipment Pos 18 2 3 2 1_H ADEF 14 WARTUN G Kettenzug Getri ebe 05 Fahr wer k Schmi erung 0 mod_1173364846666_52 docx 597 1 Use Recommendation Interva...

Page 26: ...ill the same quantity of oil into the hose and repeat the procedure to ensure that the oil is well distributed The lubrication is then carried out by the oiler of the maintenance unit Recommendation Should longer periods of standstill be foreseen insert some cubic meters of oil into the air supply hose after the last use of the unit and let the motor run shortly This will prevent corrosion Lubrica...

Page 27: ...e HD 2 Mobilegrease FM 222 must be mentioned by order Pos 19 1 1_H ADEF 15 STÖRUNG Ü 1 Kapitel Störung 0 mod_1172648295608_52 docx 413 1 15 Trouble Pos 19 2 1 1_H ADEF 15 STÖRUNG Allgemein 01 Störung 0 mod_1173250229044_52 docx 460 1 Please pay attention to the following in case of problems Troubles with the equipment must only be repaired by qualified personnel Secure the unit against unintended ...

Page 28: ...ot release Defect of capacitor only for alternating current 1 Replace the capacitor Defect of starter relay only for alternating current 1 Replace the starter relay Phase failure only direct control Find the cause and repair Motor does not brake or has excessive afterrunning Electric hoists and winches Switching error after intervention in the electric circuit Check the electric connection of the ...

Page 29: ...instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 17 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any...

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