HADEF 42/87P Installation, Operating, & Maintenance Instructions Download

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5.52.291.00.01.01 Rev.01

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HADEF Pneumatic Wire Rope Winch

Type 42/87P

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Installation,- Operating and

Maintenance Instructions

Summary of Contents for 42/87P

Page 1: ...mein HADEF Bezeichnung 0 mod_1171289923124_0 docx 69 1 HADEF Pneumatic Wire Rope Winch Type 42 87P Pos 1 4 1_HADEF TITELSEITE Sonderausf hrungen leer Standard 0 mod_1172063198918_52 docx 206 1 Pos 1 5...

Page 2: ...n www hadef com Subject to changes Pos 4 1_HADEF ALLGEMEIN Allgemein 4 Inhaltsverzeichnis Inhaltsverzeichnis 1 2 0 mod_1171286846268_52 docx 56 1 Table of Contents 1 Information 4 1 1 Indications to d...

Page 3: ...ck rope switch as option 25 13 Inspection 27 13 1 General Overhaul for motor driven units 27 13 2 Periodic checks 27 13 3 Wire rope 27 13 4 Inspection intervals 27 13 5 Roller chain 28 13 6 Chain whee...

Page 4: ...efore initial start up before putting back into operation and the regular periodic inspections In other countries any additional national regulations must be observed Pos 5 3 1 1_HADEF 1 INFORMATION A...

Page 5: ...ponsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan...

Page 6: ...al spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user Pos...

Page 7: ...motion any persons in the immediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying devices UVV BGR500 for both positive and non positive methods...

Page 8: ...ocx 194 1 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop the equipment Use adequate means of transport Transport and means of transport must be...

Page 9: ...CHREIBUNG Winde Seilzug Aufbau Aufbau 42 87P 2 mod_1286871744710_52 docx 16050 1 4 2 Design HADEF pneumatic wire rope winches for stationary use are fitted with holes for installation The housing is m...

Page 10: ...must be pulled by hand and hold until the hand lever has moved some steps It engages automatically after the switch operation has ended When the clutch is disengaged it is possible to pull the uncharg...

Page 11: ...28 22 41 6 20 1 8 3 3 R 3 4 94 84 75 2309 990 650 30 25 151 145 4 10 17 1 5 27 9 40 1 8 3 3 R 3 4 94 84 160 2409 1000 650 30 25 151 145 4 10 17 12 5 27 9 40 1 8 3 3 R 3 4 94 84 160 3405 2000 1400 36 3...

Page 12: ...Seilzug Drahtseil Allgmein 03 2 Seilauswahl Alle Seil nach EN 2 mod_1283498365267_52 docx 15534 1 Wire ropes acc to EN 12385 4 Lifting ropes Pos 10 2 3 1 3 1_HADEF 6 MONTAGE Winde Seilzug Drahtseil A...

Page 13: ...diameter Pos 10 2 3 4 2 1_HADEF ALLGEMEIN Hinweise Winden HINWEIS 2 Wicklungen auf Trommel 0 mod_1177330646284_52 docx 5254 1 NOTICE According to DIN 15020 regulations and to the accident prevention...

Page 14: ...5 4 5105 5106 6 1 6105 8 1 7104 8 8 Pos 10 3 1_HADEF 6 MONTAGE Werkzeuge 42 87P 2 mod_1294231644340_52 docx 17947 1 6 6 Tools Pos 10 4 1_HADEF 6 MONTAGE Schraubentabellen Anzugsmomente M6 M33 2 mod_1...

Page 15: ...g moment Nm in property class 8 8 10 9 M 6 10 4 15 3 M 8 25 3 37 2 M 10 51 75 M 12 87 128 M 14 139 205 M 16 214 314 M 18 280 390 M 20 431 615 M 22 530 750 M 24 742 1159 M 27 1000 1400 M 30 1350 1900 M...

Page 16: ...t 1 Feinf Direktsteuerung 1 mod_1185779780952_52 docx 7388 1 Direct control 1 Emergency Stop 2 Lifting 3 Lowering Illustration 6 Pos 11 4 2 1_HADEF 7 BEDIENUNG Druckluft 2 Indirekte Druckluftsteuerung...

Page 17: ...llustration 11 Engaging Pull out the locking button 1 again and hold the disengaging lever 2 against spring tension Move the drum by hand and therewith let the coupling engage again automatically Let...

Page 18: ...ance intervals must be adhered to Pos 12 2 2 1_HADEF ALLGEMEIN Hinweise GEFAHR Losrei en Personentr schweb Lasten ex verboten E P 0 mod_1176799462104_52 docx 4735 1 DANGER It is not allowed pulling lo...

Page 19: ...thorities Z S Pos 13 2 2 1_HADEF 9 INBETRIEBNAHME Allgemein Druckluftanschluss Alle 1 mod_1185782523360_52 docx 7441 1 9 2 Compressed air connection Before commencing work on the equipment the main ai...

Page 20: ...ication shortens the lifetime of the wire rope and the maintenance intervals Pos 13 2 5 2 1_HADEF ALLGEMEIN Hinweise Seile WARNUNG Kunststoffseile verboten 0 mod_1177329455688_52 docx 5225 1 WARNING I...

Page 21: ...fully be actuated by hand The switch can also be taken out of service by dismantling the eccentric disc The slack rope switch will be installed in our factory according to customer s requirements Inst...

Page 22: ...htened and secured Pos 14 3 1_HADEF 10 SICHERHEITSPR FUNG Allgemein 02 Sicherheitspr fung Zusatz E P 0 mod_1178197432766_52 docx 5694 1 The oil levels in the gear boxes are sufficient All movements of...

Page 23: ...r fung E P Winde 0 mod_1175670932680_52 docx 3115 1 11 1 Checks before the initial start up Check lifting by moving up down and slow fast without load Suspend the nominal load and check the function o...

Page 24: ...ed correspondingly Pos 16 3 1 1 1_HADEF 12 INSTANDSETZUNG Druckluftmotor Tabellen Tabelle alle 1 mod_1193146811619_52 docx 8142 1 12 3 Pneumatic motor The thickness of the brake lining must be checked...

Page 25: ...llung 1 mod_1245934776622_52 docx 11209 1 12 6 Slack rope switch as option 12 6 1 Adjustment Illustration horizontally Other versions are possible Insert the wire rope 1 under the guiding pulley 4 and...

Page 26: ...tting is necessary if the wire rope exit exceeds 45 Release the screw 1 slightly Turn the square 2 until the roller puts pressure on the wire rope Hold the square 2 and tighten the screw 1 again Illus...

Page 27: ...apply Pos 17 4 1 1_HADEF 13 PR FUNG Winde Seilzug 01 Drahtseil 0 mod_1175675766898_52 docx 3179 1 13 3 Wire rope Adequate performance of the servicing and monitoring work acc to DIN 15020 page 2 Basic...

Page 28: ...ign again straight after going round the chain wheel Illustration 21 Marks of impact or other deformation wear of the holes of the roller plates Illustration 22 broken plates broken bushes Illustratio...

Page 29: ...en one strand be broken Pos 18 2 2 1_HADEF 14 WARTUNG Winde Seilzug Getriebe 03 Getriebe 42 45 Teil 1 1 mod_1245911765789_52 docx 11151 1 14 2 Gear The gears need low maintenance The maintenance is re...

Page 30: ...inch during lubrication Pos 18 2 5 1_HADEF 14 WARTUNG Winde Seilzug Kettenantrieb Rollenkette Schmierung 2 mod_1292508430800_52 docx 17841 1 The roller chain must always have a film of lubricant and m...

Page 31: ...hmierung 2 mod_1278592187864_52 docx 14710 1 Pos 18 3 3 1_HADEF 14 WARTUNG D Motor Wartungseinheit Schmierung 2 mod_1278592630216_52 docx 14714 1 Use Recommendation Interval Maintenance unit FUCHS REN...

Page 32: ...rea of moving parts of the unit Please read the chapter Safety instructions Notes on the repair of faults are found in the following table For the repair of failures please contact our service departm...

Page 33: ...to mains supply After prolonged standstill see maintenance of the pneumatic motor Motor runs load is not lifted pressure reducing valve overload reduce the load to nominal load pressure reducing valv...

Page 34: ...out in the indicated sequence First secure the working area for decommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembl...

Page 35: ...Additional documents Pos 22 2 1_HADEF 18 BEISTELLUNG Druckluft Druckluft 1 mod_1185789921757_52 docx 7538 1 18 1 Pneumatic connections diagram The pneumatic connections diagram is attached to the con...

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HADEF 42/87P, Installation, Operating, & Maintenance Instructions

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