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5.52.127.01.01.02

 

2.5 

Basic safety measures 

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  Observe installation-, operation and maintenance instruction. 

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  Take notice of caution notes at units and in the manual 

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 Observe 

safety 

distances. 

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  Take care for a free view on the load. 

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  Only use the hoists appropriately. 

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  The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be 

moved. 

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  Never load the devices beyond their working load limit. 

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  Pay attention to the accident prevention regulations (UVV). 

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  Should the hoist be used outside of Germany, please pay attention to the national regulations that apply. 

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  Supporting structures and load-attached devices used in conjunction with this equipment must provide an 

adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult 
a structural engineer. 

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  If the equipment has not been used for a period of time, carry out visual checks of all main components 

such as chains, load hooks etc. and replace any damaged parts with new, original spare parts before 
putting the equipment back into operation! 

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  Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation. 

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  Stop working immediately in case of disturbances and remedy failures. 

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  Any damage and faults must be reported to a responsible supervisor immediately. 

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  If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them! 

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  Please pay attention to the regulations for load carrying devices UVV for both positive and non-positive 

methods of attaching loads. 

 

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  The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the 

hook. 

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  The safety catch of hooks must be closed. 

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  When charged, the housing may not be in contact somewhere. 

 

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  Stop lowering the load when the bottom block or the load is being set down or is prevented from being 

lowered further. 

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  The load chain must not be twisted. 

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  Twisted chains must be aligned before attaching the load. 

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  The correct alignment of the chain links can be seen from the weld seams. 

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  The chain links must always be aligned in one direction. 

 

Illustration 1 

 

 

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  Motor drive is prohibited. 

 

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  The devices are not suitable for continuous operation. In order to avoid too high temperatures of the 

brake discs that are not permitted, the following maximum continuous operating times must not be 
exceeded: 

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  Light use (highest load is seldom lifted) 

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  Medium use (roughly equal frequency of light, medium and heavy loads) 

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  Heavy use (nearly always largest permissible load) 



60 min 
30 min 
15 min 

Let the hoist stand still at least 15 minutes afterwards to cool down the brake. 

 

 

   

WARNING!

 

The following is not allowed: 

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  to lift another load than the nominal safe working load 

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  to manipulate the sliding clutch if units are equipped with 

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  The use of elongated or damaged chains or wire ropes. Replace them immediately by new, original parts. 

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  Never loop the load chain around a load nor place or pull the chain over edges. 

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  Never repair damaged load hooks (e.g. by hammering), but replace them by original hooks. 

 

 

 

   

DANGER!

 

Special safety measures for use in areas prone to explosion.

 

Summary of Contents for 28/12-EX

Page 1: ...roof design II 2G IIB c T4 or II 2D c 135 C II 2G IIB c T3 or II 2D c 200 C DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive...

Page 2: ...4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 2 6 Explosion protection 7 3 Transp...

Page 3: ...the operation of hoists the national accident prevention apply in Germany amongst others Lifting equipment for use in areas prone to explosion complies with current legislation standards and regulati...

Page 4: ...s load attaching devices as well as main energy supply lines must be assembled according to the valid rules and regulations For explosion proof equipment all these parts must be approved for use in ar...

Page 5: ...erson The permissible ambient temperature during operation of manual driven devices is 20 C 50 C and at all power driven devices 20 C 40 C Defective devices and load suspension devices must not be use...

Page 6: ...gulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tackle or the load must be securely attached to the hook and be seated at the bottom o...

Page 7: ...before commencing work and ensure that dust cannot settle between moving parts Never remove dust with compressed air remove it with a wet bolt of cloth Defective units or units that show abrasion of i...

Page 8: ...ice category 2 2 Expl group of gases IIB IIB Temperature class gases Temperature class dust T4 135 C T3 200 C DANGER The classification for the device can be found on the EX type plate on the unit The...

Page 9: ...o zones The owner must determine the zone that exists Information on the zone classification can be found in IEC 60079 10 and in national standards The following table contains an overview of the zone...

Page 10: ...10 5 52 127 01 01 02 2 6 4 Explosion hazards recognizing and preventing...

Page 11: ...installed in a covered room If they are used in the open protect the units against the effects of weather such as rain hail snow direct sunshine dust etc we recommend to use a cover in parking positi...

Page 12: ...Hoists with overload protection protects the hoist by a slipping clutch from damage by overload When the slipping clutch operates lifting of the load is stopped Lifting is only possible again after t...

Page 13: ...moving Generally additional lifting gear e g fork lift lifting platforms will be required for the assembly These must take the weight of the devices securely 6 2 Adjusting the gauge The trolley can be...

Page 14: ...After adjustment of dimension X and installation on the beam install the safety screws 3 again and secure them with a nut 4 When pulling apart the side plates the trolley drive shaft will also be mov...

Page 15: ...g screw the load cha ain container est without lo on e familiar with st be authoriz rating instruc Size SW27 SW36 SW46 SW55 SW60 SW75 SW22 SW24 diff tallation d as a com hain containe with screws thly...

Page 16: ...gulations For other countries Inspections as above Please observe the national rules and regulations and the instructions in this manual NOTICE Hoists up to 1000 kg capacity and without motor driven t...

Page 17: ...trolley drive must be lubricated Hand gear for hand geared trolley Ensure correct fit of the hand chain it must not be twisted and must hang freely 10 2 Functional test Lifting gear Check lifting and...

Page 18: ...pawls bolts ratchet wheels brake linings The dimensions must be compared to the dimensions in the tables A visual inspection for deformations cracks and corrosion must be carried out CAUTION When the...

Page 19: ...size 5x15 6 3x19 1 8x24 9x27 13x36 L11 170 6 216 6 272 1 300 8 408 3 L1 15 7 20 1 25 3 28 1 37 9 dm 4 5 5 7 7 2 8 2 11 7 WARNING When the dimensions listed in the table are reached due to wear or def...

Page 20: ...3 1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain To ensure optimal lubrication of the links the chain must be lubricated at regular intervals depending on usage...

Page 21: ...arings are w re necessary lubricant of he nominal lo d Refill lubric drive each oil f or s Use t foster wear wear should in and or liabilit s and pulleys worn of chan y The teeth f class EP2 oad etc p...

Page 22: ...Kl beroil 4UH 1 1500 Wolfracoat 99113 Chain lubricant OKS 451 13 9 Lubricant for food industry Selection as option SHELL MOBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1...

Page 23: ...housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace ru...

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