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5.52.127.01.01.02

 

2 Safety 

 

 

 

   

DANGER!

 

To assess the intended use of the devices correctly, the user must carry out an Ex-zone 
classification. 
The classification must be carried out in accordance with all current legislation, standards and 
regulations for areas prone to explosion!

 

 

2.1 

Warning notice and symbols 

Warnings and notice are shown as follows in these instructions: 

 

 

  

DANGER!

 

This means that there is a high risk that leads, if it is not avoided, to death or severe injury. 

 

  

WARNING!

 

This means that there is a risk that could lead, if it is not avoided, to death or severe injury. 

 

   

CAUTION!

 

This means that there is little risk that could lead, if it is not avoided, to slight injury or damage to the device or its 
surrounding. 

 

NOTICE!

 

Gives advice for use and other useful information. 

 

 

Danger from electricity. 

 

 

Danger from explosive area. 

 

 

2.2 

Duty of care of the owner 

   

DANGER!

 

Failure to follow the instructions of this manual can lead to unpredictable hazards. 
For any resulting damage or personal injury, HADEF assumes no liability. 

 

The unit was designed and built following a risk analysis and careful selection of the harmonized standards 
that are to be complied with, as well as other technical specifications. It therefore represents state-of-the-art 
technology and provides the highest degree of safety. 
Our delivery includes the hoist supplied beginning at its suspension and ending at the load hook and if 
supplied with control, the control line/hose that leads to the hoist. Further operating material, tools, load 
attaching devices as well as main energy supply lines must be assembled according to the valid rules and 
regulations. For explosion-proof equipment, all these parts must be approved for use in area prone to 
explosion, or they must be suitable for use in area prone to explosion. The owner is responsible for this. 
However, in everyday operation this degree of safety can only be achieved if all measures required are 
taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check 
that they are being complied with. 
Complete the operating and installation instructions by any instructions (regarding supervision or 
notifications)that are important for the special kind of use of the equipment, i.e. regarding organization of 
work, work flow and human resources. 
In particular, the owner/user must ensure that: 

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  The unit is only used appropriately. 

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  The device is only operated in a fault-free, fully functional condition, and the safety components, in 

particular, are checked regularly to ensure that it is functioning properly. 

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  The required personal protective equipment for the operators, service and repair personnel is available 

and is used. 

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  The operating instructions are always available at the location where the equipment is used and that they 

are legible and complete. 

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  The unit is only operated, serviced and repaired by qualified and authorized personnel. 

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  This personnel is regularly trained in all applicable matters regarding safety at work and environmental 

protection, and that they are familiar with the operating manual and, in particular, the safety instructions it 
contains. 

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  Any safety and warning signs on the devices are not removed and remain legible. 

Summary of Contents for 28/12-EX

Page 1: ...roof design II 2G IIB c T4 or II 2D c 135 C II 2G IIB c T3 or II 2D c 200 C DANGER Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal and shock sensitive...

Page 2: ...4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 2 6 Explosion protection 7 3 Transp...

Page 3: ...the operation of hoists the national accident prevention apply in Germany amongst others Lifting equipment for use in areas prone to explosion complies with current legislation standards and regulati...

Page 4: ...s load attaching devices as well as main energy supply lines must be assembled according to the valid rules and regulations For explosion proof equipment all these parts must be approved for use in ar...

Page 5: ...erson The permissible ambient temperature during operation of manual driven devices is 20 C 50 C and at all power driven devices 20 C 40 C Defective devices and load suspension devices must not be use...

Page 6: ...gulations for load carrying devices UVV for both positive and non positive methods of attaching loads The lifting tackle or the load must be securely attached to the hook and be seated at the bottom o...

Page 7: ...before commencing work and ensure that dust cannot settle between moving parts Never remove dust with compressed air remove it with a wet bolt of cloth Defective units or units that show abrasion of i...

Page 8: ...ice category 2 2 Expl group of gases IIB IIB Temperature class gases Temperature class dust T4 135 C T3 200 C DANGER The classification for the device can be found on the EX type plate on the unit The...

Page 9: ...o zones The owner must determine the zone that exists Information on the zone classification can be found in IEC 60079 10 and in national standards The following table contains an overview of the zone...

Page 10: ...10 5 52 127 01 01 02 2 6 4 Explosion hazards recognizing and preventing...

Page 11: ...installed in a covered room If they are used in the open protect the units against the effects of weather such as rain hail snow direct sunshine dust etc we recommend to use a cover in parking positi...

Page 12: ...Hoists with overload protection protects the hoist by a slipping clutch from damage by overload When the slipping clutch operates lifting of the load is stopped Lifting is only possible again after t...

Page 13: ...moving Generally additional lifting gear e g fork lift lifting platforms will be required for the assembly These must take the weight of the devices securely 6 2 Adjusting the gauge The trolley can be...

Page 14: ...After adjustment of dimension X and installation on the beam install the safety screws 3 again and secure them with a nut 4 When pulling apart the side plates the trolley drive shaft will also be mov...

Page 15: ...g screw the load cha ain container est without lo on e familiar with st be authoriz rating instruc Size SW27 SW36 SW46 SW55 SW60 SW75 SW22 SW24 diff tallation d as a com hain containe with screws thly...

Page 16: ...gulations For other countries Inspections as above Please observe the national rules and regulations and the instructions in this manual NOTICE Hoists up to 1000 kg capacity and without motor driven t...

Page 17: ...trolley drive must be lubricated Hand gear for hand geared trolley Ensure correct fit of the hand chain it must not be twisted and must hang freely 10 2 Functional test Lifting gear Check lifting and...

Page 18: ...pawls bolts ratchet wheels brake linings The dimensions must be compared to the dimensions in the tables A visual inspection for deformations cracks and corrosion must be carried out CAUTION When the...

Page 19: ...size 5x15 6 3x19 1 8x24 9x27 13x36 L11 170 6 216 6 272 1 300 8 408 3 L1 15 7 20 1 25 3 28 1 37 9 dm 4 5 5 7 7 2 8 2 11 7 WARNING When the dimensions listed in the table are reached due to wear or def...

Page 20: ...3 1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain To ensure optimal lubrication of the links the chain must be lubricated at regular intervals depending on usage...

Page 21: ...arings are w re necessary lubricant of he nominal lo d Refill lubric drive each oil f or s Use t foster wear wear should in and or liabilit s and pulleys worn of chan y The teeth f class EP2 oad etc p...

Page 22: ...Kl beroil 4UH 1 1500 Wolfracoat 99113 Chain lubricant OKS 451 13 9 Lubricant for food industry Selection as option SHELL MOBIL CASTROL KL BER Gearing FM Grease HD2 Mobilgrease FM 222 Kl beroil 4UH 1...

Page 23: ...housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace ru...

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