Hach 5410001 User Manual Download Page 12

3.2 Plumb the instrument

C A U T I O N

 

Fire hazard. This product is not designed for use with flammable liquids.

C A U T I O N

 

Chemical hazard. If there is a leak in the fluid system, hazardous substances may leak
out of the lower enclosure. Put the supplied reagent bottle tray or a bucket under the
drain to catch any spills.

C A U T I O N

 

Chemical exposure hazard. Dispose of chemicals and wastes in accordance with local,
regional and national regulations.

Use quick-connect type connectors for ¼-inch OD tubes to install the sample inlet and drain
connections.

1.

Install 3 feet of tubing in the ½-inch enclosure drain to keep dust out of the analyzer. Refer to 

Figure 1

 on page 7, item 11.

Note: Make sure that the enclosure drain is open. The drain must be open to remove sample water if leaks
occur.

2.

Push the ¼-in OD poly tube on the sample line connector. The tube will "stop" two times as it is
pushed on the connector. For more information, refer to the installation kit documentation.

3.

Make sure that the tubes are pushed completely on the connector. Incorrect installation can
cause the tube to come off of the connector when water pressure is applied.

Note: The sample drain connector will install on ½-inch ID flexible tubes (customer-supplied).

3.2.1 Connect the air purge (optional)

An air purge is necessary in an environment with high humidity or caustic vapors.

Note: Use only dry, oil-free instrument air at 0.42 m

3

 (15 standard cubic feet) per hour (scfh).

1.

Find the air purge connection on the left side of the instrument enclosure. Refer to 

Figure 1

on page 7.

2.

Remove the plug in the quick-connect fitting.

3.

Push the ¼-inch poly tubing into the fitting. Make sure to have two different "stops" so that the
tubing cannot disconnect when air pressure is applied.

3.2.2 Sample line guidelines

Select a good, representative sampling point for the best instrument performance. The sample must
be representative of the entire system.
To prevent erratic readings:

• Collect samples from locations that are sufficiently distant from points of chemical additions to the

process stream.

• Make sure that the samples are sufficiently mixed.
• Make sure that all chemical reactions are complete.

3.2.3 Connect the sample stream

Install the sample line into the center of a larger process pipe to minimize interference from air
bubbles or bottom sediment. 

Figure 5

 shows examples of good and bad installation.

10

   

English

Summary of Contents for 5410001

Page 1: ...DOC023 53 80422 SP 510 03 2022 Edition 13 User Manual...

Page 2: ......

Page 3: ...Electrical connections for conduit 13 3 3 3 Wiring for power 14 3 3 4 Select the voltage 14 3 3 5 Connect the alarm relays 14 3 4 Install the buffer solution 15 3 5 Install the indicator solution 15...

Page 4: ...8 11 Replace the fuse 21 Section 9 Troubleshooting 21 9 1 Troubleshooting for a hard reading 22 Section 10 Replacement parts and consumables 23 Index 25 Table of Contents 2...

Page 5: ...ter alarm transition One reading below the trip point is necessary to trigger a hard to soft water alarm transition Trip point 0 3 1 2 5 10 20 50 and 100 mg L Refer to Trip point specifications on pag...

Page 6: ...0 60 mg L per C Section 2 General information In no event will the manufacturer be liable for direct indirect special incidental or consequential damages resulting from any defect or omission in this...

Page 7: ...mbol to avoid potential injury If on the instrument refer to the instruction manual for operation or safety information Electrical equipment marked with this symbol may not be disposed of in European...

Page 8: ...e the user will be required to correct the interference at their expense The following techniques can be used to reduce interference problems 1 Disconnect the equipment from its power source to verify...

Page 9: ...Indicator and reagent bottles 4 Air purge optional 10 Sample inlet 5 Access cover 11 Enclosure drain 6 Colorimeter 12 Sample drain 2 3 Product components Make sure that all components have been receiv...

Page 10: ...qualified personnel must conduct the tasks described in this section of the document 3 1 Install the instrument Install this instrument on an indoor wall away from direct sunlight For a complete purge...

Page 11: ...Figure 3 Dimensions for wall installation Figure 4 Door clearance English 9...

Page 12: ...e off of the connector when water pressure is applied Note The sample drain connector will install on inch ID flexible tubes customer supplied 3 2 1 Connect the air purge optional An air purge is nece...

Page 13: ...he pump tubes before installation Make sure to turn the screws in small increments and move from one screw to the other so that the plate is pulled down equally Do not overtighten To install the press...

Page 14: ...oint 8 Low flow valve option 3 Drainage flow 6 Filtered sample bypass ball valve shown open 9 High flow valve option 3 3 Electrical installation D A N G E R Electrocution hazard Always remove power to...

Page 15: ...ain power source W A R N I N G Electrocution hazard Install a 10 A circuit breaker for mains power Identify the circuit breaker with a label as a local disconnect for this equipment The instrument has...

Page 16: ...strument is set to 115 volt operation at the factory To change the line voltage to 230 volt operation slide the voltage switch to the 230 V position Refer to Figure 10 on page 14 Note The fuses are ap...

Page 17: ...nal block Terminal 1 Terminal 2 Terminal 3 J7 COM Normally open NO Normally closed NC 3 4 Install the buffer solution Buffer solutions are formulated at the factory and are ready to install without pr...

Page 18: ...stir bar A stir bar is included in the installation kit Install the stir bar in the colorimeter sample cell for correct operation Refer to Figure 13 Figure 13 Install the stir bar Section 4 User inter...

Page 19: ...to Install the pump valve pressure plate on page 11 1 Open the supply valve to the instrument 2 Let the pressure in the tubes stabilize Note If leaks occur under pressure examine all connections Secu...

Page 20: ...steps 2 4 again 6 Push ZERO CAL The zero cal LED is on continuously 7 When the zero cal LED flashes add two drops of EDTA Solution 10 g L into the colorimeter 8 When the LED stops flashing and is on c...

Page 21: ...otective equipment appropriate to the chemicals that are handled Refer to the current safety data sheets MSDS SDS for safety protocols Refer to the MSDS for instructions to safely clean reagent spills...

Page 22: ...are handled Refer to the current safety data sheets MSDS SDS for safety protocols The colorimeter measuring cell can collect sediment or cause layers to grow on the inside walls Clean the cell with a...

Page 23: ...es if necessary The SOFT LED light is not on and the pump motor does operate Problem with the power supply Replace the main circuit board Contact technical support The SOFT LED light is on but the pum...

Page 24: ...block and cause the color to be diluted Make sure to set the flow rate to 200 mL minute The sample line is pinched off in the pinch block Pull the sample line from the colorimeter Water that is alrea...

Page 25: ...ent reads hard again Section 10 Replacement parts and consumables W A R N I N G Personal injury hazard Use of non approved parts may cause personal injury damage to the instrument or equipment malfunc...

Page 26: ...10 g L 1 oz 102133 Magnesium standard solution dropping bottle 10 g L 1 oz 102233 SP510 Hardness Monitor indicator solution for 25 ppm 500 mL 2502749 SP510 Hardness Monitor indicator solution for 50 p...

Page 27: ...2 Colorimeter 20 D Dimensions 8 F Fuse 21 H Hard calibration 18 Hard reading 22 I Indicator solution 15 K Keypad 16 N Navigation 16 P Pressure plate 11 R Reagent 15 19 Reagent line 22 Relay 14 S Sampl...

Page 28: ......

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Page 30: ...h com www hach com HACH LANGE GMBH Willst tterstra e 11 D 40549 D sseldorf Germany Tel 49 0 2 11 52 88 320 Fax 49 0 2 11 52 88 210 info de hach com www de hach com HACH LANGE S rl 6 route de Compois 1...

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