Habegger HIT-TRAC 8E Original User Manual Download | Manualshive

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User Guide

TGT. 25.06.2019

Technical

Page 18 of 20

©Copyright by Habegger Maschinenfabrik AG

Version 04 / 25.06.2019

6

Faults

Faults

Possible causes

Actions

Motor will not start when button is
pressed

Power cable not plugged in

Extension cable not connected

Extension cable broken

Fuse in the supply has blown

Emergency stop button on pendant
station pressed

Hook touching housing and
Limit switch pressed

Other causes

Insert plug

Connect cable

Replace cable

Clarify cause, secure
Replace

Release button

Press the “Lower” key and the over-
ride button on the control box

Call an electrician, diagram is
in control cabinet

The motor is not moving despite
making noise

Pull on rope is greater than permitted
tensile force

Reduce load or employ pulley block
pulling system

Rope is not moving despite driving
wheel turning

Rope incorrectly inserted

Too small or too thin rope
inserted

Rope severely worn out

Driving wheel or rope too heavily
greased

Groove in driving wheel heavily
soiled

No load on rope

Insert rope according to diagram

Insert correct rope

Insert new rope

Clean

Clean

Load rope

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Summary of Contents for HIT-TRAC 8E

Page 1: ...e TGT 25 06 2019 Technical Page 1 of 20 Copyright by Habegger Maschinenfabrik AG Version 04 25 06 2019 Original User Guide Version 04 HIT TRAC 8E 06151_HIT TRAC 8E v 1 6m min 1 0kW 06187_BA for HIT TRAC 8E 1 0kW ...

Page 2: ...nforme aux exigences de la commande aux spécifications aux dessins ainsi qu aux normes et prescriptions en vigueur à tout point de vue Machine motorisée de traction par câble HIT TRAC 8 avec moteur électrique Test certificate We hereby confirm that the machine described below was tested and satisfies the requirements posed in the order specifi cations drawings as well as the relevant valid standar...

Page 3: ...ly and performance 8 3 Safety instructions 9 3 1 Proper use 9 3 2 Safety instructions in this user guide 9 3 3 General safety instructions 10 3 4 Approved users 13 3 5 Warranty and Guarantee 13 3 6 Actions in case of emergency 13 4 Technical specifications 14 5 Operation 15 5 1 Preparation 15 5 2 Insert rope 16 5 3 Pulling and hoisting 17 5 4 Lowering 17 6 Faults 18 7 Maintenance 19 8 Replacement ...

Page 4: ...ests to only use replacement parts by HABEGGER Preface You have made a wise decision in opting for the HABEGGER motor driven rope pulling machine HIT TRAC 8 Using this new type of rope pulling machine you can pull hoist and lower loads Handling and maintenance are very simple and guarantee hassle free and reliable operation when handled correctly You may already know how your newly purchased rope ...

Page 5: ...n as well as in the version placed on the market by us In the event of improper use as well as modifications or changes which are unauthorised by us this statement loses its valid ity This declaration of conformity also loses its validity if the relevant user guide and maintenance manual are not followed or are violated Applicable EC directives EC Machinery Directives 2006 42 EG Applied harmonised...

Page 6: ...raction rope integrated into the housing cover Always close and lock the housing cover over the driving system before operation 1 3 Rope In the factory the machine is preconfigured to use ropes with diameters of 8 2 mm This rope is suitable for all hoisting pulling and lowering work Only suitable original HABEGGER ropes should be used 1 4 Operation The machine operates on an alternating current of...

Page 7: ...rotating in the correct direction the rotary field of the power connection 1 7 Lowering and breaking You can place the load precisely in the desired position using the control buttons UP DOWN Breaking during lowering takes place using the motor without an energetic recovery system in the mains When stationary or powered off this takes place using the spring loaded holding brake As this energy is c...

Page 8: ... Habegger Maschinenfabrik AG Version 04 25 06 2019 2 Assembly and performance 1 2 3 4 5 6 7 8 9 10 11 Rotating knob for rope speed Lower button Raise button Emergency stop button Pendant station Plug Towing hook Cover latch Thrust roller Rope guide Guiding pulley ...

Page 9: ...tions It is all about your safety 3 1 Proper use The motor driven rope pulling machine HIT TRAC 8 is designed for pulling hoisting and lowering loads The maximum tensile force is 8 kN 800 kg The HIT TRAC is not to be used to transport people under any circumstances It is forbidden to carry people in a hanging HIT TRAC structure Please note the safety instructions on the machine and in this user gu...

Page 10: ...g operation e g falling objects passing vehicles overhead power lines etc Anchorage The anchorage point must be able to withstand the expected tensile force possibly test beforehand The best anchorage points are fixed objects and structures rings which have been cemented in place eyelets or poles Natural anchorage points strong heavy boulders trees other suitable objects Technical anchorage points...

Page 11: ...ropes Secure freely suspended loads against twisting so that the rope will not become twisted Damage to the rope squashed untwisted non circular ropes bent rope or ropes with kinks or broken strands should not be used Ropes with protruding strands remove protruding strands Damage to either end of the rope If possible shorten rope Replace the rope when more than 10 of the rope s nominal diameter is...

Page 12: ...g Check that you have the correct direction of rotation for hoisting and lowering before commencing operation If the direction of rotation is incorrect consult an electrician to check the direction of rotation of the phases and if required to correct them check any extension cables which may be present See chapter 2 The careful installation of the rope drive and correct machine assembly are the be...

Page 13: ... that the user guide manual is made available to the user and ensure that they have read and understood this 3 5 Warranty and Guarantee Warranty and guarantee claims for personal injury or damage to property are not included if they can be traced back to non compliance with the following user guide 3 6 Actions in case of emergency Check before starting operation if and where you can get mobile pho...

Page 14: ...r grease Liquid grease Microlube GB 0 Traction rope Model Diameter Length Breaking load HABEGGER 4 x 25 FW FC galvanised 8 2 mm optional 50 kN Driving motor Model output Electric motor NDS 056 S1 210 1500 RT22 EMB E Voltage nominal current Standard protection class Duty cycle during intermittent operation Mechanism group DIN 15 020 1 x 230 V 3 22 A VDE 530 IP 44 Duty cycle 30 1 Cm DIN 15 020 Curre...

Page 15: ...y not be larger than the rope pulling machine s nominal tensile force employ rope tension meter For larger forces Reduce the tensile force using pulley blocks Use the correct anchors and means of fastening straps for the force Determine and prepare mounting options for the load Identify a location where the machine can be anchored and attach the rope pulling machine in the pulling direction using ...

Page 16: ...t on the driving wheel without an idle stroke The rope is placed in the driving wheel as shown in the follow ing diagram also see chapter 2 1 Unlock cover and swivel open 2 Loop the rope with the load hook at the bottom 3 Place loop in driving wheel keyways 4 Place unloaded rope at the top underneath the thrust roller lift rocker 5 Place load bearing rope in guiding pulley 6 Place load bearing rop...

Page 17: ...bjects or obstacles The freely exiting rope should not be impeded Keep an eye on the rope during movement Danger of slipping with small loads When hoisting to over 50 m the unloaded rope should not be allowed to freely hang down As the special design of the motor does not allow for forced ventilation long term use should be interpreted as intermittent operation with a duty cycle of 30 When driving...

Page 18: ... Replace cable Clarify cause secure Replace Release button Press the Lower key and the over ride button on the control box Call an electrician diagram is in control cabinet The motor is not moving despite making noise Pull on rope is greater than permitted tensile force Reduce load or employ pulley block pulling system Rope is not moving despite driving wheel turning Rope incorrectly inserted Too ...

Page 19: ...e hooks with fastenings X Checking for deformities damage tears or broken wires Rope Cleaning X Rope Diameter check X for worn out ropes when rope diameter 7 4 mm change the rope The machine the rope and the accessories must be checked at least every 2 years see sticker on machine by a qualified professional This ensures that all parts are checked for deformities wear and tear and cracks The resul...

Page 20: ...rtlessly wound onto and unwound from the winch 1 Remove crank handle 2 Slide winch onto hub and secure using star grip 3 Place rope under rope guide 4 Unwind rope 5 To wind the rope clamp the crank handle to the winch For ropes longer than 50 m we recommend using a winch drive in order to avoid faults or accidents caused by the loose end of the rope lying around 10 2 Storage boxes A storage box ca...

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