Nussbaum TOP LIFT TSK 12000 DJ Operating Manual, Inspection Book Download

Page: 1 / 56

Operating manual | Inspection book

Including spare parts list

Version: USA
Manual date: 05.05.2020

TOP LIFT TSK 12000 DJ

TOP LIFT 2.50 TTKAS DG

Serial No.:

Summary of Contents for TOP LIFT TSK 12000 DJ

Page 1: ...Operating manual Inspection book Including spare parts list Version USA Manual date 05 05 2020 TOP LIFT TSK 12000 DJ TOP LIFT 2 50 TTKAS DG Serial No ...

Page 2: ......

Page 3: ...al data 14 3 2 Data sheet 15 3 3 Hydraulic plan 18 3 4 Pneumatic plan 20 3 5 Electrical circuit diagram 21 4 Installation 26 5 Operating instructions 28 5 1 Lifting the vehicle 28 5 2 Lowering the vehicle 29 6 Behaviour in cases of error 30 6 1 Moving onto an obstacle 30 6 2 Emergency discharge with stand unit and safety latch 30 7 Maintenance and care of the lift 33 7 1 Lift maintenance plan 34 7...

Page 4: ...g properly or are installed incorrectly Failure to follow the operating instructions regarding transport storage installation initiation operation and maintenance of the Lift Unauthorized changes to the design and operation of the Lift Wrong or incorrect maintenance practice Catastrophes acts of God or external reasons Nussbaum Lifts are warranted with the use of Nussbaum original or replacement p...

Page 5: ...ALI WL Series ALI Uniform Warning Label Decals Placards and in case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts in a conspicuous location in the lift area convenient to the op erator Additional owner employer responsibilities Shall require that Personal Protective Equipment PPE be used according to the appropriate regulations Shall dis...

Page 6: ...hazardous location or in washing bays The Lift must be checked by a service technician after initial installation and after repairs or changes have been made to the Lift The operating and maintenance instructions must be followed while working with the Lift Pre check low clearance or specially equipped vehicles for ample clearance to avoid damage to the vehicle and or Lift Only trained personnel a...

Page 7: ...to be appropriately secured using suitable materials e g tensioning belts beams etc against falling After design and maintenance on load bearing parts the lift must be inspected by a technical expert Vehicles may only be attached at fixture points approved by the vehicle manu facturer The entire lifting and lowering process is to be continuously observed Initial access to the lift is only permitte...

Page 8: ...k TOP LIFT TSK 12000 DJ 8 1 7 Safety labels affixed to lift Read all labels and verify that all authorized users fully understand the meaning of each caution warning safety instruction Do not remove or deface safety labels from the lift ...

Page 9: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 9 ...

Page 10: ...rd changes to the construction or changes to set up location 1 9 Set up and test the lift Safety relevant work on the lift and safety inspections may only be done by personnel specifically trained to carry it out They are designated in general and in this docu mentation as technical experts and specialists competent people Technical experts are people freelance expert engineers TÜV specialists tha...

Page 11: ...and safety and put into operation The set up was done by the operating company specialist score out the one that does not apply The operating company confirms proper lift set up has read and will comply with all information contained in this operating manual and inspection book and will keep this document accessible to trained operators at all times The specialist confirms proper lift set up has r...

Page 12: ...eration The following listed people operators were trained to handle the lift after it was set up by a trained assembler of the manufacturer or a contract partner specialist Date name signature empty lines must have a scored out Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name specialist Signature of specialist Service partner ...

Page 13: ...d significant maintenance changes on load carrying parts as well as changing the installation location the lift must be inspected afterwards by a specialist who approves the changes The lift is not set up for moving people 2 3 Changes to the design construction Inspections by a technical expert are required before recommissioning date type of change technical expert signature Name address of techn...

Page 14: ... lifting arm A single load from only one lifting arm may not happen Lift time approx 80 sec Lowering time approx 51 sec Motor capacity 2 HP Motor speed 3450 rpm Operating pressure approx 2200 psi 152 bar Pressure relief valve approx 2350 psi 162 bar Oil volume approx 4 GAL Noise level 70 dB A One site connection 1 N PE 230 V 60 Hz with maximum 25 Amp fuse ...

Page 15: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 15 3 2 Data sheet ...

Page 16: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 16 ...

Page 17: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 17 ...

Page 18: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 18 3 3 Hydraulic plan ...

Page 19: ...PX 240 POWER UNIT 1 0 000jl31150 1x24V SB15 Block 1 1 155211 PRESSURE RELIEF VALVE 1 2 982070 2 2 WAS SEAT VALVE 1 3 983700 NON RETURN VALVE 1 4 983629 FLOW CONTROL VALVE 1 5 975535 LOCKING SCREW 2 1 2 2 250TTKAS02100 30 250TTKAS02010 PLUNGERCYLINDER WITH RESTRICTOR 0 8 mm RESTRICTOR D 1 7 ...

Page 20: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 20 3 4 Pneumatic plan ...

Page 21: ...the best of our knowledge No guarantee is made for the accuracy of enclosed circuit diagrams and switch plans contained in this docu ment This is particularly relevant for switches that were completed by us according to third party plans This was done by us from purchaser provided manufacturer docu mentation Functional test of switch systems Circuit diagrams are not standard documents When checkin...

Page 22: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 22 ...

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Page 26: ...d and will void the warranties of the product Always consult a qualified person regarding local regulations for seismic require ments The owner has to consult a qualified person to address any local or state requirements per the ALCTV standard a qualified person should be consulted to address any seismic loads and other local or state requirements Do not install Lift in hazardous locations pit or ...

Page 27: ...ER SCREWS M24x150 10 9 9912M24x15010 9 8 PLASTIC BAG 6 SEALING PLUGS D21 7 9GPN300F182 2 PLASTIC BAG 7 CARRIAGE 2600 250TTKAS06100 1 BOX 8 LEDGE FOR THE LATCH 250TTKAS10103 2 BOX 9 BOLT FOR THE LATCH 232TTL10005 2 BOX 10 SPLINT FOR THE LATCH DIN 94 5x32 994 5 32 2 BOX 11 CYLINDER 250TTKAS02100 30 2 BOX 12 GUIDING TUBE 1 250TTKAS06070 1 BOX 13 GUIDING TUBE 2 250TTKAS06080 1 BOX 14 SEALING PLUGS D33...

Page 28: ...he vehicle Drive the vehicle in the middle of the lift The total weight limit may not be exceeded otherwise there may be dam age to the lift Secure the vehicle against rolling away Apply the handbrake put into gear Position the lifting arms on the fixture points of the vehicle Switch on controls Turn the main switch to position 1 Inspect the hazardous area No person or object may stand in the work...

Page 29: ...ift Place the vehicle at the desired working height by pushing button 4 fig ure 1 If you do not move the lift completely down but in a working position Lower onto the locks by pushing button 3 The lift moves down a little and sets down in the next latch When a vehicle is serviced the lift must be engaged in the latch Before starting the lowering process the lift must be moved out of the latch agai...

Page 30: ...red possible causes Lifting table is sitting on an obstacle Hydraulic valve defective Defective fuse Operating button defective The latch is engaged 6 1 Moving onto an obstacle If the lift moves onto an obstacle during lowering then it remains in position due to the mechanical resistance In this case the lift must be moved upwards by pushing the Lift button on the operating panel until the obstacl...

Page 31: ...n the top cover of the external unit 4 Unscrew the cap on the hydraulic valve see Fig 2a 5 Push the Lower button and simultaneously open the hydraulic valve to start the lowering procedure Lowering 6 The entire lowering process must be continuously observed 7 Once the lift is at the lowest position the vehicle can be driven off the lift 8 Close the hydraulic valve again and turn on the cap 9 The l...

Page 32: ...erfect condition again 14 If required do maintenance 6 2 3 Defect of the hydraulic valve defect of the Pneumatic valve or in case of power failure If there is a defect in the hydraulic valve a defect pneumatic valve or in the case of a power failure there is still the option of moving the lift to its lowest posi tion so the vehicle can be drive off the lift 1 Open the top cover of the external uni...

Page 33: ...time of the product proper set up and operation is just as important as regular maintenance and sufficient care Our lifts fulfil the safety standard of the country where it is sold To guarantee the largest possible availability and functional capacity of the lift system ensure the list of any cleaning care and maintenance work is done The lift system is to be serviced at regular intervals accordin...

Page 34: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 34 7 1 Lift maintenance plan ...

Page 35: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 35 ...

Page 36: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 36 ...

Page 37: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 37 ...

Page 38: ...y cleaning may be sufficient Do not use and aggressive and abrasive materials for cleaning rather use mild cleaners e g a commercially available detergent and luke warm water For cleaning do not use high pressure washers e g steam cleaners Carefully remove all contamination with a sponge or if required with a brush Make sure that there is no residue of the cleaner on the lift After cleaning dry th...

Page 39: ...isted screws are tightened to the required torque For this see the torque table in the maintenance plan The fastening screws are to be checked before first commissioning and as needed for the annual safety inspection and maintenance Fastening screws required for Nußbaum post lifts Connecting from the lifting post pipe to the fixture Type Fastening screws Standard Tensile strength Number of pieces ...

Page 40: ... extraordinary safety inspection form Single and regular safety inspections must be done by a specialist It is rec ommended to do maintenance at the same time After a change in design for example changing the load carrying capacity or changing the lifting height and after significant maintenance on load carrying parts e g welding work inspection by a technical expert is re quired extraordinary saf...

Page 41: ...ndition of paint zinc Cover conditions Hydraulic system leak tightness Pan leak tightness Hydraulic oil filling level Hydraulic line conditions Condition of operating panel Condition electrical lines Functional test lift with vehicle Condition function pneum safety catch Condition of rubber plate place a checkmark in the relevant if a retest is required then check it again Safety inspection done o...

Page 42: ...ition of paint zinc Cover conditions Hydraulic system leak tightness Pan leak tightness Hydraulic oil filling level Hydraulic line conditions Condition of operating panel Condition electrical lines Functional test lift with vehicle Condition function pneum safety catch Condition of rubber plate place a checkmark in the relevant if a retest is required then check it again Safety inspection done on ...

Page 43: ...ion of paint zinc Cover conditions Hydraulic system leak tightness Pan leak tightness Hydraulic oil filling level Hydraulic line conditions Condition of operating panel Condition electrical lines Functional test lift with vehicle Condition function pneum safety catch Condition of rubber plate place a checkmark in the relevant if a retest is required then check it again Safety inspection done on Pe...

Page 44: ...ion of paint zinc Cover conditions Hydraulic system leak tightness Pan leak tightness Hydraulic oil filling level Hydraulic line conditions Condition of operating panel Condition electrical lines Functional test lift with vehicle Condition function pneum safety catch Condition of rubber plate place a checkmark in the relevant if a retest is required then check it again Safety inspection done on Pe...

Page 45: ...ion of paint zinc Cover conditions Hydraulic system leak tightness Pan leak tightness Hydraulic oil filling level Hydraulic line conditions Condition of operating panel Condition electrical lines Functional test lift with vehicle Condition function pneum safety catch Condition of rubber plate place a checkmark in the relevant if a retest is required then check it again Safety inspection done on Pe...

Page 46: ...ion of paint zinc Cover conditions Hydraulic system leak tightness Pan leak tightness Hydraulic oil filling level Hydraulic line conditions Condition of operating panel Condition electrical lines Functional test lift with vehicle Condition function pneum safety catch Condition of rubber plate place a checkmark in the relevant if a retest is required then check it again Safety inspection done on Pe...

Page 47: ...ion of paint zinc Cover conditions Hydraulic system leak tightness Pan leak tightness Hydraulic oil filling level Hydraulic line conditions Condition of operating panel Condition electrical lines Functional test lift with vehicle Condition function pneum safety catch Condition of rubber plate place a checkmark in the relevant if a retest is required then check it again Safety inspection done on Pe...

Page 48: ...ion of paint zinc Cover conditions Hydraulic system leak tightness Pan leak tightness Hydraulic oil filling level Hydraulic line conditions Condition of operating panel Condition electrical lines Functional test lift with vehicle Condition function pneum safety catch Condition of rubber plate place a checkmark in the relevant if a retest is required then check it again Safety inspection done on Pe...

Page 49: ...ion of paint zinc Cover conditions Hydraulic system leak tightness Pan leak tightness Hydraulic oil filling level Hydraulic line conditions Condition of operating panel Condition electrical lines Functional test lift with vehicle Condition function pneum safety catch Condition of rubber plate place a checkmark in the relevant if a retest is required then check it again Safety inspection done on Pe...

Page 50: ...of paint zinc Cover conditions Hydraulic system leak tightness Pan leak tightness Hydraulic oil filling level Hydraulic line conditions Condition of operating panel Condition electrical lines Functional test lift with vehicle Condition function pneum safety catch Condition of rubber plate place a checkmark in the relevant if a retest is required then check it again Safety inspection done on Perfor...

Page 51: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 51 10 Spare part list ...

Page 52: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 52 ...

Page 53: ...Operating Manual and Inspection Book TOP LIFT TSK 12000 DJ 53 ...

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Page 56: ...al and Inspection Book TOP LIFT TSK 12000 DJ 56 Nussbaum Automotive Solutions LP 1932 Jordache Court Gastonia NC 28052 Fax 1 704 864 2476 Email warranty nussbaum usa com PB_TSK 12000 DG_EN_2020 01 16 docx Art 975541 ...

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