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Betriebs- & Wartungsanleitung

TS. 02.06.2020

Technik

Seite 4 von 26

©Copyright by Habegger Maschinenfabrik AG

Version 04 / 02.06.2020

Taking rope out of the machine ............................................................................................................................. 18

Storage and transport ................................................................................................................................................ 18

Faults .................................................................................................................................................................................... 18

Maintenance ........................................................................................................................................................................ 19

Spare parts ........................................................................................................................................................................... 20

Disposal ................................................................................................................................................................................ 20

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Summary of Contents for HIT Series

Page 1: ...rtungsanleitung TS 02 06 2020 Technik Seite 1 von 26 Copyright by Habegger Maschinenfabrik AG Version 04 02 06 2020 Original operating manual Version 04 HABEGGER HIT manual hoist device HIT 06 HIT 10 HIT 16 HIT 32 ...

Page 2: ...tions en vigueur à tout point de vue Treuil manuel HIT 06 HIT 10 HIT 16 HIT 32 Test certificate We hereby confirm that the machine described below was tested and satisfies the requirements posed in the order specifi cations drawings as well as the relevant valid standards and regulations in all respects Hoist device HIT 06 HIT 10 HIT 16 HIT 32 Certificato di prova Confermiamo che la macchina menzi...

Page 3: ... 7 1 Location 9 2 7 2 Anchoring 9 2 7 3 Load 9 2 7 4 Traction rope 10 2 7 5 Inserting rope 10 2 8 Working 10 2 8 1 General 10 2 8 2 Pulling and lifting 11 2 8 3 Lowering 11 2 9 Decommissioning 11 2 1 Storage and transport 11 3 Design and function 12 3 1 Technical specifications 12 3 2 Options 13 3 2 1 Safety gear 13 3 2 2 Storage 14 3 2 3 Hydraulic drive 14 3 2 4 Hook 14 4 Operation 15 4 1 Prepara...

Page 4: ...TS 02 06 2020 Technik Seite 4 von 26 Copyright by Habegger Maschinenfabrik AG Version 04 02 06 2020 4 3 1 Taking rope out of the machine 18 4 4 Storage and transport 18 5 Faults 18 6 Maintenance 19 7 Spare parts 20 8 Disposal 20 ...

Page 5: ...ion required to avoid risks and repair costs and increase the service life of yourhoist device Always keep these operating instructions at the place where the hoist device is in use and make sure everything who uses it has read and adheres to these instructions They must be accessible to all operating personnel in order to avoid handling er rors In addition to the operating instructions and the ac...

Page 6: ...matière de sécurité et de santé tant du point de vue de sa conception et de sa construc tion que pour toutes les versions que nous avons mises sur le marché En cas d utilisation non conforme ou de modification ou transformation non approu vées par nous cette déclaration perd sa validité Cette déclaration perd également sa validité en cas de non respect des instructions d utilisation et de main ten...

Page 7: ...t slipping or jerking depending on the selection of the gear lever While the rope is moving one pair of clamping jaws is always open while the other closed pair moves the rope in the desired direction Under a static load both pairs of clamping jaws automatically close The load is distributed to both clamping jaws Transporting persons Is only permitted if the following prerequisites have been fulfi...

Page 8: ...evice is for pulling lifting lowering and securing loads and tightening tether and guiding lines The hoist devices may only be used to transport persons in compliance with the special requirements 2 3 Authorized operators The hoist device must only be used by a specialist person who is authorized As the operating company for the hoist device make sure that the operation manual is made accessible t...

Page 9: ...lector and choose a better location When installing the machine take care that no external hazards can act on the rope pulling machine the traction rope the load and the operator personnel e g falling objects passing vehicles electrical over head lines and so on 2 7 2 Anchoring Fixate the device to the anchoring bolts with sufficiently strong straps or slings Do not use damaged wire rope straps or...

Page 10: ... bunch up bird caging in the hoist device Then the load cannot be raised nor lowered Ropes with broken wires remove broken wires carefully and correctly Rope connections sleeves compression heads short splices and so on must not run through the drive system When deflecting the rope over sharp edges obstacles and so on protect the rope using suitable floor rollers or supports made of wood or plasti...

Page 11: ...ing stroke or in resting posi tions or monitor the rope tensile strength using a gage When using guy ropes safety lines guiding ropes and anchor ropes check the tensile force if neces sary continuously using a suitable gage Take care of voltage peaks in a static state from external influences wind snow ice Do not let the load fall on a slack rope In situations where the work cannot easily be seen ...

Page 12: ...everage when transporting material at nominal load 250 N 300 N 350 N 500 N Manual leverage at nominal load when transporting persons 210 N 240 N 265 N 375 N Telescope lever pipe Lengthmin max nein 450 mm nein 655 mm ja 670 mm 1080 mm ja 670 mm 1080 mm Inherent weight without rope 4 2 kg 6 5 7 1 kg 12 kg 21 5 kg Dimensions Width Length Height 100 mm 352 mm 210 mm 100 mm 430 mm 242 mm 120 mm 550 mm ...

Page 13: ...he BLOCSTOP For lowering the load or releasing the wire rope the BLOCSTOP is opened by lift ing the operating lever upwards Blocstop BSA automatic slack wire rope device Safety gear BSA BSA 15 301 BSA 20 303 BSA 20 301 BSA 35 30 Suitable for manual hoist device HIT 06 HIT 10 HIT 16 HIT 32 Load bearing capability when transporting persons 6 kN 8 kN 12 kN 24 kN Rope D on the safety gear 8 3 mm 9 5 m...

Page 14: ...rate safety wire rope against sus pension wire rope failure This BLOCSTOP operates at a certain speed limit which is directly related to the speed of the wire rope passing through the BLOCSTOP 3 2 2 Storage Case and store box 3 2 3 Hydraulic drive Hydraulic drive only for HIT 16 and HIT 32 3 2 4 Hook HIT 06 HIT 10 HIT 16 HIT 32 Hook 4356 1002 0 WLL 1 0t 4356 1004 0 WLL 1 6t 4356 1006 0 WLL 3 2t Sw...

Page 15: ...vice is used with other components the entire rope structure must comply with Standard EN1808 4 1 2 Selecting device Estimate or measure the tensile force based on the load to be moved Image 1 Then set the minimum size of the hoist device Select the appropriate rope for the hoist device If necessary reduce the tensile force using rope pul leys Image 2 4 1 3 Anchoring Define the location and anchor...

Page 16: ...ad Define options for attaching the load and prepare lifting tackle Image 4 Suspend the hoist device with suitable lifting tackle so it can adjust freely in the direction of the tension Image 5 left Slide the anchor bolts into the casing slot Secure it properly by rotating it twice by 180 When using textile slings use swivel hooks and se cure load bolts with a lynch pin Image 5 above 4 1 5 Tractio...

Page 17: ... the rope through above the anchor bolt as shown on the type plate Pull the end of the rope 3 through the device until the rope is in the desired position Take the clamping jaw opening lever A out of the locked position Image 7 4 Hold the level tightly to prevent it from unintentionally snapping back 4 2 Working 4 2 1 Pulling lifting and lowering Place the lever pipe on the forward gear lever B on...

Page 18: ...e cause Measure Shear off the overload protection Rope force too high Reduce the load or use rope hoists Replace shearing pin Rope jams in device Rope damaged or kinked jammed at the clamping jaws bird caging Incorrect rope used Rope discharge jammed rope run against anchor bolt Replace rope or send the device to Habegger or an au thorized repair shop for repair Use original Habegger rope Ø accord...

Page 19: ... modification Cleaning X In the event the device is very dirty clean with a pressure washer If necessary disassemble the casing and re move dirt foreign objects Lubrication X Drizzle in engine oil After using a pressure washer Soak the device in engine oil and let the oil drip off The clamping jaws and rope must remain dry Rope Visual inspection Clamp Load hook with catch X X Check for deformation...

Page 20: ...r the hoist devices can be found on the last pages of these instructions 8 Disposal Comply with national disposal regulations When disassembling the device separate defective parts by material type as much as possible in order to recycle them Store or recycle metal and plastic parts separately Remember protecting the environment and recycling materials benefits us all ...

Page 21: ...te 21 von 26 Copyright by Habegger Maschinenfabrik AG Version 04 02 06 2020 Habegger Maschinenfabrik AG Mittlere Strasse 66 CH 3600 Thoune Suisse Téléphone 41 0 33 225 44 44 Fax 41 0 33 225 44 40 Courriel info habegger hit ch Internet www habegger hit ch ...

Page 22: ... 7 HIT 6 Ø 6 4 mm DIA 0 25 1 HIT 10 Ø 8 4 mm DIA 0 33 16 15 13 17 9 28 22 20 19 8 5 6 11 10 26 12 18 2 14 7 32 40 41 42 1 HIT 10_special Ø 8 4 mm DIA 0 33 16 15 13 17 9 28 22 20 19 8 5 6 11 10 26 12 18 2 14 7 32 40 41 42 1 38 3 4 HIT 10 special Traggriff spezial Rückwärtsganghe bel Poignee levier marche arrièrespe zial Carrying handle spezial lever re verse motion Maniglia leva retromarciaspciale ...

Page 23: ...0 31 32 40 41 42 50 Liste de pieces de rechange Description Carter droit complet Carter gauche complet Poignée de portage Rivet 6 x14 Vis à tête 90 M6 x 10 Rondelle Vis à tête cyl Ecrou M6 Bloc mâchoire avant Bloc mâchoire derrière Levier de marche avant cpl Goupilles de sécurité Poignée de débrayage cpl Boulon d ancrage complet Levier de marche arrière Bielle droite de com arrière Bielle gauche c...

Page 24: ... Carter destra completa Carter sinistra con targhetta Maniglia Chiodo a testa tonda 6 x 14 Vite testa svasata 90 M6 x 10 Rondella Vite a testa cilindrica Dado quadro M6 Ganasce di bloccaggio anteriori Ganasce di bloccaggio posteriori Leva marcia avanti completa Spina di sicurezza Leva apertura ganasce completa Bullone di ancoraggio completo Leva retromarcia Leva indietreggio destra Leva indietregg...

Page 25: ...elrohr Seil Seilhaspel Sicherungsklinke Aufbewahrungskasten Pos 23 24 25 26 27 28 32 40 41 42 50 Beschreibung Abscherstifte Backenöffnungshebel komplett Ankerbolzen komplett Hebel Rückwärtsgang Rückschubhebel rechts Rückschubhebel links Bolzen Rückwärtsganghebel Bolzen Backenöffnungshebel Bolzen Rückschubhebel Sicherungsscheibe RS8 Sicherungsscheibe RS9 Pos 12 13 14 15 16 17 18 19 20 21 22 Beschre...

Page 26: ... leva indietreggio Rondella di sicurezza RS8 Rondella di sicurezza RS9 Albero centrale Asse di trazione Stecca di trazione Asse Asse leva Boccola guida della fune Leva telescopica Fune Crociera Nottolino di sicurezza Cassa di conservare Liste de pièces de rechange Description Right hand casing complete Left hand casing complete Carrying handle Button head rivet 6 x 14 Countersunk screw 90 Washer S...

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