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Operating instructions 36007

Appendix

Checklist preventive maintenance

Hot-pressing device PQ-58

Page 18 of

Edition: 04/0312

Subject to alterations

Responsible persons:

A: Machine

Operator

Maintenance

Technician

Work to be carried out

Performance

Spares

number

(see operating instructions No. 36007 for further information and reference numbers)

periodically (monthly)

Evaluation criterion

Daily

Remarks

1. Cleaning

1.1

Clean the press after use, remove residual deposits

Inspect the connector cable

2.1

Examine the cable and connector plug for defects

damaged insulation,
defective couplings

Measurement of the heater plate temperature

3.1

Proceed as detailed in operating instructions 36007, Section 5.2

Remarks and notes:

Summary of Contents for PQ-58

Page 1: ...ing of Habasit machine and spindle tapes up to a width of 50 mm and a thickness of 3 6 mm with the Quickmelt or Flexproof method With an additional cooling tong and a guide rail in the width required for your application you have a joining system that enables you to exchange a tape in minutes The width of the press plate is increased somewhat compared to the PQ 57 This enables you to make 35 mm lo...

Page 2: ...ice 8 5 1 Maintenance 8 5 2 Measuring of the plate temperature 8 5 3 Adjusting of the thermostat 9 5 4 Replacement of the power cord 9 6 Illustrations 10 7 Technical data 11 8 Drawings 12 8 1 Wiring diagram PQ 58 8 230 V 12 8 2 Wiring diagram PQ 58 6 120 V 13 8 3 Assembly of press 14 9 Required accessories 15 9 1 Guide rails clamps 15 9 2 Cooling tongs CD 60 CD 54 16 9 3 Preparing devices 16 9 3 1...

Page 3: ... these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of the machines according to their designated purpose by skilled personnel In case of doubt or if further detailed information is required please consult the manufacturer Chapter 1 4 1 2 Important safety terms In these operating instructions you will find the terms...

Page 4: ... 30 mm 672030 1 5 8 672111 35 mm 672035 1 3 4 672107 40 mm 672040 1 7 8 672112 50 mm 672050 2 672108 and 2 clamps for each guide rail Guide rail of adjustable width from 25 to 50 mm including 1 covering plate each for 25 30 40 45 and 50 mm tape width and 2 metal clamps 672201 or from 1 2 to 2 including 1 covering plate each for the tape widths 1 2 3 4 1 1 1 4 1 1 2 1 3 4 and 2 and 2 metal clamps 6...

Page 5: ...of press and if applicable the required electric voltage for connection to the mains WARNING The use of parts by other manufacturers not meeting Habasit specifications is not admissible Habasit declines all responsibility for the consequences if non Habasit parts are used 1 5 Warranty All tools undergo a strict final inspection On the assumption of correct handling they are warranted against mater...

Page 6: ...is indicated with a light indicator in the handle 3 Initial start up Check to make sure that the voltage indicated on the rating plate 5 conforms to the electrical connection voltage Check to make sure that the metal heating plates 4 are clean Check temperature of the heating plate The temperature is preset at the factory at 190 C 374 F If a lower temperature is required the temperature regulator ...

Page 7: ...light during heating up to intermittent light as soon as the adjusted temperature is reached WARNING Do not touch the hot pressing zone 3 Keep device away from water and meltable substances Open hot pressing device by squeezing the handles 6 and place guide rail with inserted prepared belt tape ends into the hot pressing device as described in the corresponding manual also refer to chapter 9 Close...

Page 8: ...with the correct type where necessary 5 2 Measuring of the plate temperature Check the operating temperature of the hot pressing device once a month Carry out this check in an interior room in a draft free environment with an ambient temperature of between 18 C 64 F and 25 C 77 F Clamp sensor of temperature gauge between the heating plates 4 and heat for 5 minutes Both plates are thus measured joi...

Page 9: ...entiometer 7 Move adjustment potentiometer of the heating control 7 using an insulated screwdriver turning it ever so slightly clockwise temperature will rise counterclockwise temperature will drop After 5 minutes measure plate temperature to check as described above Proceed carefully and adjust gradually Observe temperature change Re cover adjustment potentiometer 7 with cover screw 8 CAUTION Mak...

Page 10: ...ions 4 3 1 2 5 6 Illustration 1 8 7 1 2 3 4 5 6 7 8 Legend illustration 1 and 2 Top side of the hot pressing device Light indicator Hot pressing zone Pivoting metal heating plates Rating plate Heat insulated handles Adjustment potentiometer of the heating controller Cover screw of adjustment potentiometer Illustration 2 ...

Page 11: ...0 Belt tape thickness max mm in 3 6 0 14 Finger length for Flexproof max mm in 35 1 4 Min endless belt tape length mm in 250 10 Max deviation of plate temperature C F 3 5 4 Heating up time to 190 C 374 F min 5 Power consumption W 2 x 225 Voltage V 230 PQ 58 8 or 120 PQ 58 6 Dimensions L x W x H mm in 280 x 70x 120 11 x 2 8 x 4 7 Net weight kg lbs 0 83 1 85 ...

Page 12: ...Operating instructions 36007 Hot pressing device PQ 58 Page 12 of 20 Edition 04 0312 Subject to alterations 8 Drawings 8 1 Wiring diagram PQ 58 8 230 V ...

Page 13: ...Operating instructions 36007 Hot pressing device PQ 58 Page 13 of 20 Edition 04 0312 Subject to alterations 8 2 Wiring diagram PQ 58 6 120 V ...

Page 14: ...Operating instructions 36007 Hot pressing device PQ 58 Page 14 of 20 Edition 04 0312 Subject to alterations 8 3 Assembly of press ...

Page 15: ...quirements of the machine installation Once the tape ends have been inserted into the corresponding guide rail of fixed width ill 3 or adjustable width ill 4 and fixed in place with the covering plate the two clamps are applied at an angle so as to prevent the tape from shifting during the hot pressing process Place the guide rail in the precise center of the open hot pressing device and close ill...

Page 16: ...h AQ 40 The scissors for cutting to length AQ 40 permit clean cutting of the tapes at a 60 angle Tapes up to 40 mm 1 57 in wide and 3 mm 0 12 in thick can be cut to length with these scissors ill 7 9 3 2 Flexproof cutter AF 102 The Flexproof Cutter AF 102 is a device for preparing finger cutting Habasit machine tapes up to a width of 100 mm 4 in and a thickness of 2 mm 0 08 in for Flexproof finger...

Page 17: ... 1 2 in and a thickness of 3 mm 0 12 in for Flexproof finger joints It is suitable for the standard Habasit finger geometries with a pitch of 6 or 8 x 30 mm different cutting heads Die cutting is done in just two manual strokes resulting in the most precise finger cut and therefore optimum joint strength The AF 30 lends itself especially well to low to high volume production of spindle and machine...

Page 18: ...ee operating instructions No 36007 for further information and reference numbers periodically monthly Evaluation criterion Daily 1 6 Remarks 1 Cleaning 1 1 Clean the press after use remove residual deposits A 2 Inspect the connector cable 2 1 Examine the cable and connector plug for defects B damaged insulation defective couplings 3 Measurement of the heater plate temperature 3 1 Proceed as detail...

Page 19: ... Machine type Machine no Date of first placing in operation Actions to be performed see checklist Next Performed Next Performed Next Performed Next Performed daily work not recorded Check Initials Date Check Initials Date Check Initials Date Check Initials Date 2 1 Inspect the cable for damage 3 1 Measure the heater plate temperature Observations repairs ...

Page 20: ...ies of any kind are made as to their accuracy or suitability for particular applications The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE CONDITIONS...

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