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Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113

Regulating Unit PMR-06

Fax. ++39(0)438.200545

Author:

S.D.T. / KM

REGULATIONS AND GENERAL WARNING NOTES

Editon: 12/2005

Page

A-5

Replaces: 05/2005

If the equipment is sold to another customer, the manual must accompany it and the
new customer must be notified to HABASIT for any future modifications and updates.

A copy of this manual, delivered with the equipment, is meant for the maintenance
operators, who shall read and keep it near the equipment, and consult it before
undertaking any action on the equipment.

Regulating Unit PMR-06

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Summary of Contents for PMR-06

Page 1: ... p A Via A Meucci 8 Zona Industriale I 31029 Vittorio Veneto This document is the property of HABASIT ITALIANA and therefore must not be passed on to persons or Bodies outside the sphere of the Company unless previously authorized by the Technical Department for Industrial and Quality Systems ...

Page 2: ...D IMPORTANT BEFORE INSTALLING SETTING UP AND OPERATING THE REGULATING UNIT THE CUSTOMER MUST CAREFULLY READ THIS MANUAL AND CAREFULLY FOLLOW THE INSTRUCTIONS IT CONTAINS IN ORDER TO ENSURE THE REGULATING UNIT IS USED SAFELY AND CORRECTLY ALL OPERATORS AND OR MAINTENANCE PERSONNEL MUST KNOW THIS MANUAL TO ENABLE THEM TO WORK SAFELY ON THE REGULATING UNIT Regulating Unit PMR 06 ...

Page 3: ...SIGNS A 7 A 5 1 SIGNS A 7 A 6 SAFETY WARNINGS A 11 A 7 REMAINING RISKS A 13 A 8 QUALIFICATIONS OF PERSONNEL A 14 A 9 REFERENCES AND STANDARDS A 16 A 9 1 Applicable EU Directives A 16 A 9 2 EU Directives concerning safety in the workplace A 16 A 9 3 EU Directives concerning personal protection A 17 A 9 4 EU Directives concerning environmental protection A 17 B TECHNICAL SPECIFICATIONS B 1 B 1 PURPO...

Page 4: ...utilities connection C 5 C 4 EQUIPMENT DISASSEMBLY C 6 C 5 STORAGE C 7 C 6 DISPOSAL C 8 D OPERATION D 1 D 1 GENERAL WARNINGS D 2 D 2 GUARDS INSTALLED D 3 D 3 EQUIPMENT PARTS IDENTIFICATION D 5 D 3 1 Equipment function D 6 D 3 2 Operation modes description D 7 D 3 2 1 Setting of joining data D 8 D 3 2 2 Automatic manual operation modes D 9 D 3 2 3 Stop current cycle D 9 D 3 2 4 How to set the funct...

Page 5: ... sheet E 17 E 1 2 11 3 1 Local archive Local Delete sheet OK E 18 E 1 2 11 3 1 1 Job programmes Local archive Local Delete sheet E 19 E 1 3 Operating parameters E 20 E 1 3 12 Operating parameters Password E 21 E 1 3 12 1 Operating parameters Password Utility parameters E 22 E 1 3 12 2 Password Offset calibration E 23 E 1 3 12 3 Operating parameters Password Information E 25 E 1 4 Maintenance Param...

Page 6: ...R 06 PMC 06 Press PM xx04 F 4 F 1 4 Connections PMR 06 PMC 06 Press PM xx06 F 5 F 1 5 Connections for mobile use PMR 06 Press PM xx04 F 6 F 1 6 Connections for mobile use PMR 06 Press PM xx06 F 7 F 2 GENERAL REMARKS F 8 F 3 TECHNICAL ASSISTANCE F 9 F 4 TROUBLESHOOTING F 10 F 5 TABLE OF ALARMS F 12 G GLOSSARY G 1 H PMC 06 H 1 H 1 PURPOSE OF THE DEVICE H 1 H 2 IDENTIFICATION DATA OF THE EQUIPMENT H ...

Page 7: ...E 6 CONNECTIONS PMR 06 PMC 04 PRESS PM XX04 F 2 FIGURE 7 CONNECTIONS PMR 06 PMC 04 PRESS PM XX06 F 3 FIGURE 8 CONNECTIONS PMR 06 PMC 06 PRESS PM XX04 F 4 FIGURE 9 CONNECTIONS PMR 06 PMC 06 PRESS PM XX06 F 5 FIGURE 10 CONNECTIONS FOR MOBILE USE PMR 06 PRESS PM XX04 F 6 FIGURE 11 CONNECTIONS FOR MOBILE USE PMR 06 PRESS PM XX06 F 7 FIGURE 12 FUSE AND MAGNETOTHERMAL SWITCH POSITIONS F 11 FIGURE 13 MAC...

Page 8: ...ND CONSUMPTION B 4 TABLE 6 TABLE OF OUTPUTS MANAGED AS PUMP AND COMPRESSOR THROUGH THE ELECTRICAL OUTPUTS B 4 TABLE 7 STORAGE CONDITIONS C 7 TABLE 8 LIMITS AND TOLERANCES E 36 TABLE 9 SECURITY TIMES E 37 TABLE 10 OPERATION TIMES E 37 TABLE 11 PID FUNCTION CONSTANTS E 38 TABLE 12 REMOTE CONTROL PARAMETERS E 38 TABLE 13 PASSWORD E 39 TABLE 14 USER PARAMETERS E 39 TABLE 15 UTILITIY PARAMETERS E 39 TA...

Page 9: ...Veneto 31029 TV Tel 39 0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM REGULATIONS AND GENERAL WARNING NOTES Editon 12 2005 Page A 1 Replaces 05 2005 A REGULATIONS AND GENERAL WARNING NOTES Regulating Unit PMR 06 ...

Page 10: ...e A 2 Replaces 05 2005 A 1 READING ASSISTANCE NOTES Meanings of notes used in this manual ATTENTION Note of particular interest for the safety of the people running and maintaining the regulating unit WARNING Note of particular interest concerning the safety of the regulating unit NOTE A request for the reader s attention referred to the subsequent paragraph Regulating Unit PMR 06 ...

Page 11: ...munity of June 14 1989 concerning the reconciliation of the laws of member states regarding machines also known as the Machine Directive and also all the other Directives and Regulations referred to in the said Machine Directive inspired by criteria which in addition to illustrating the technical characteristics of the machine and its use maintenance and troubleshooting methods also clearly indica...

Page 12: ... as an essential part of the equipment It contents must be made known to the entrusted maintenance persons and users The purpose is to provide all the information required for good correct use of the equipment The manual must be kept throughout the equipment s life and must be updated in the event of modifications aimed at improving the regulating unit s performance The manual must be available to...

Page 13: ...es 05 2005 If the equipment is sold to another customer the manual must accompany it and the new customer must be notified to HABASIT for any future modifications and updates A copy of this manual delivered with the equipment is meant for the maintenance operators who shall read and keep it near the equipment and consult it before undertaking any action on the equipment Regulating Unit PMR 06 ...

Page 14: ...sport costs and other handling costs of parts returned to the manufacturer The manufacturer shall have the sole right to decide if such parts shall be repaired or replaced In no other case shall the manufacturer be responsible for collateral or incidental damage The guarantee does not apply to systems that were repaired by third parties NOT authorized by the manufacturer Spare parts supplied by th...

Page 15: ...re that safety regulations are observed to prevent accidents and assure good operation All people approaching the regulating unit must have a clear understanding of the symbol and its meaning Non observance may cause accidents entailing damage to personnel and to the regulating unit A 5 1 SIGNS The signs affixed to the regulating unit are shown below Such signs enable staff operating or working on...

Page 16: ...ER OF ELECTRIC SHOCKS Indicates the personnel involved that if the described operation is not performed while observing safety regulations there is a risk of suffering an electric shock TABLE 2 PRESCRIPTIVE SIGNS GENERAL obligation An obligation to carry out the operation as described and in accordance with safety rules so as avoid risks and accidents This is usually accompanied by notices explain...

Page 17: ...ing device with or without locking the guard in this case protection is assured whatever the position of the guard Note 2 Closed means in the case of a fixed guard kept in position FIXED GUARD Guard kept in position i e closed by means of a fastening screws bolts etc that make its removal opening impossible without the use of tools MOBILE GUARD Guard that is generally mechanically connected to the...

Page 18: ...mits the movement of the body and or one of its parts The safety distances have been determined on the basis of the requisites at point 4 1 1 of the standard EN294 SAFETY DISTANCE The minimum distance a protective structure must be positioned with respect to a dangerous area The safety distances have been determined on the basis of the requisites at point 4 1 1 of the standard EN294 INDIVIDUAL PRO...

Page 19: ...rding to the Risk Analysis carried out by expert personnel People in charge of system safety must make sure that the following essential safety regulations are observed Do not run the regulating unit with the fixed and mobile protective devices dismantled or disabled Do not run the regulating unit with the fixed and mobile protective devices dismantled or disabled It is forbidden to switch off saf...

Page 20: ...provided with emergency push buttons which shut down the system It is good practice to use them as safety lock outs to avoid accidental starting during inspections or mechanical jobs Clean covers and control panel with soft dry cloths lightly dampened in detergent do not use solvents as they could damage the surfaces Do not modify the regulating unit or its parts Otherwise the manufacturer shall n...

Page 21: ...uctions in this manual involves no remaining risks The user is responsible for taking care during transportation and movement of the equipment so as to avoid bumps or bumping into and crushing persons in the area of these operations Ensure during equipping and maintenance operations that the stages in the chapters of the manual are scrupulously adhered to and have these operations carried out only...

Page 22: ... controls on the push button panel and loading and unloading materials used during production Furthermore this operator can work with the machine while the machine s protective devices are enabled to carry out simple ordinary jobs for adjusting starting or re starting production following enforced downtime MECHANICAL MAINTENANCE PERSON A qualified technician able to run the machine under normal co...

Page 23: ...cident prevention regulations and procedures able to perceive and avoid possible dangers and who is authorized by the plant s safety officer to carry out all necessary mechanical and electrical intervention SPECIALIZED SUPERVISOR An expert specialized technician provided by the Manufacturer to carry out complex operations in particular situations installation first start up instruction of the Cust...

Page 24: ...f the MANUFACTURER S DECLARATION OF CONFORMITY drawn up once the inspection test has been carried out at the place of installation This regulating unit has been constructed in a country that is part of the European Community and therefore meets the safety requirements of EEC directive 98 37 CE in force from July 23 1998 This conformity is certified and the regulating unit bears the CE mark of comp...

Page 25: ...ES Editon 12 2005 Page A 17 Replaces 05 2005 A 9 3 EU DIRECTIVES CONCERNING PERSONAL PROTECTION EU Directive N 89 686 concerning the use of personal protection devices A 9 4 EU DIRECTIVES CONCERNING ENVIRONMENTAL PROTECTION EU Directive N 75 442 on the disposal of waste EU Directive N 78 319 concerning disposal of toxic and harmful waste Regulating Unit PMR 06 ...

Page 26: ...p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM TECHNICAL SPECIFICATIONS Editon 12 2005 Page B 1 Replaces 05 2005 B TECHNICAL SPECIFICATIONS Regulating Unit PMR 06 ...

Page 27: ...it as well as the thermoplastic transmission belts Further details about these processes can be obtained at For the Thermofix process see technical manual Thermofix For the Flexproof process see technical manual Flexproof NOTE By connecting to the company s IT net H Net it is possible to access current valid process data The regulating unit PMR 06 has been developed exclusively for the application...

Page 28: ...D T KM TECHNICAL SPECIFICATIONS Editon 12 2005 Page B 3 Replaces 05 2005 B 1 1 IDENTIFICACION DATA OF THE EQUIPMENT A plate fitted to the structure of the regulating unit indicates the device s identification data These data are shown in the following figure FIGURE 1 MACHINE IDENTIFICATION PLATE Regulating Unit PMR 06 ...

Page 29: ...ATIONS TABLE 5 DIMENSIONS AND CONSUMPTION Characteristics PMR 06 Electrical data 3x400V 3x230V 1x230V Output 32A 32A 16A Dimensions width x height x depth 497 x 160 x 413 mm 19 57 x 6 30 x 16 25 inch Weight 16 5 kg 36 4 lbs TABLE 6 TABLE OF OUTPUTS MANAGED AS PUMP AND COMPRESSOR THROUGH THE ELECTRICAL OUTPUTS Tension V Max current A Water recirculation pump 1 x 230V 2 Compressor 1 x 230V 7 Regulat...

Page 30: ...cal supply cable without plug B 3 1 OPTIONALS Pos Description MU Quantity ASSEMBLY CODE PART CODE COOLING UNIT PMC 04 N 1 691010 COOLING UNIT PMC 06 N 1 691060 LIGHT TOWER WITH CABLE AND CONNECTOR N 1 CABLE CONNECTION PAIR REGULATOR PMR 04 PMR 06 AND OUTLET PM N 1 691011 MOBILE COOLING UNIT PM 4 7 230V N 691016 MOBILE MINI COMPRESSOR PM 4 7 230V N 691017 PMR 06 OUTPUT ADAPTOR N 1 IN040301 CONNECTI...

Page 31: ...chnical code When making your request briefly illustrate the causes of failure of the part being ordered and provide all information which may be useful for understanding the malfunction this will make it possible to pinpoint any shortcomings or incorrect procedures which may have caused the damage When ordering spare parts we recommend using the fax and not just placing your order by phone Habasi...

Page 32: ... Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM INSTALLATION Editon 12 2005 Page C 1 Replaces 05 2005 C INSTALLATION Regulating Unit PMR 06 ...

Page 33: ...he customer must provide additional lighting Since the equipment s panel has back lighting but does not have its own lighting system in the rear non operational areas The work area must be well ventilated and have an air cycling and emission system compliant with the law of the country of installation such as to ensure the operator is working under the proper working conditions The free space arou...

Page 34: ...g the equipment Never use the electrical cables connected to the equipment to lift it When unpacking check that no small parts remain in the case and carefully check the general conditions Packing materials wood nails plastic barrier bags etc can be sources of danger and should be placed in collection points especially if polluted or non biodegradable Concerning disposal of packing materials the u...

Page 35: ... signs of damage or breakage that may have occurred in transit If such damage and or failures are noted contact HABASIT immediately We advise you to also produce photographic evidence of the damage C 3 2 POSITIONING IMPORTANT Check there are no dangers in the environment such as water damp or their consequences Make sure there is sufficient operational space for working on the regulating unit Posi...

Page 36: ...5 2005 C 3 3 ELECTRICAL AND UTILITIES CONNECTION ATTENTION Ensure all the plant providing the equipment corresponds with its own specifications Ensure the main switch is set at OFF Connect the cables to the hot pressing device and the PMC XX cooling unit Plug in to provide power to the equipment FIGURE 2 CONNECTION TO ELECTRICAL SUPPLY AND UTILITIES Regulating Unit PMR 06 ...

Page 37: ...al pneumatic and hydraulic plant consulting the corresponding diagrams ATTENTION BEFORE CARRYING OUT ANY KIND OF WORK ON THE REGULATING UNIT IT IS ESSENTIAL TO ENSURE THAT THE SYSTEMS ELECTRICAL PNEUMATIC AND WATER ARE DISCONNECTED FROM ENERGY SUPPLIES THAT PNEUMATIC AND WATER IS PROPERLY DEPRESSURISED AND THAT THERE IS NO REMAINING POTENTIAL ENERGY IN THE MOVING PARTS Disconnect the electrical ci...

Page 38: ...MENTAL CONDITIONS FOR STORAGE Min Max ambient temperature of storage In the range of 5 C to 40 C Relative humidity of place of storage In the range of 50 to 70 If the regulating unit its accessories and spares have to remain in storage for a prolonged period they must be protected from dust and damp We recommend the following Clean the regulating unit in general Apply PROTECTIVE SILICONE OIL to un...

Page 39: ...uch materials must be disposed of at specialized centers according to the prescriptions of the laws in force in the country of destination ATTENTION The materials and substances making up the regulating unit MUST be eliminated according to the Laws Regulations on disposal of individual waste in force in the country where the regulating unit is installed IN ANY EVENT NO COMPONENT OF THE REGULATING ...

Page 40: ...sit Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM OPERATION Editon 12 2005 Page D 1 Replaces 05 2005 D OPERATION Regulating Unit PMR 06 ...

Page 41: ...ause danger to persons who may come into contact with the equipment or things connected to it IMPORTANT THE INFORMATION DEVICES SIGNS AND SAFETY NOTICES MUST BE KEPT CLEAN AND LEGIBLE ATTENTION DO NOT IN ANY WAY ALTER THE EQUIPMENT S SAFETY SYSTEM ATTENTION IT IS ABSOLUTELY FORBIDDEN TO REMOVE THE PROTECTIVE DEVICES INSTALLED ON THE REGULATING UNIT ATTENTION CARRYING OUT CLEANING AND MAINTENANCE J...

Page 42: ...ces Guards The GUARDS are classified as Fixed guards IMPORTANT The regulating unit has been designed and built in conformity with European EN and IEC safety standards All the potentially harmful or dangerous electrical parts have been rendered inaccessible to the operator Guards covers and electric safety devices have been installed for this purpose The production head must ensure that these prote...

Page 43: ...200545 Author S D T KM OPERATION Editon 12 2005 Page D 4 Replaces 05 2005 ATTENTION READ THE ACCIDENT PREVENTION SIGNS WITH CARE DO NOT COVER THEM FOR ANY REASON AND REPLACE THEM IMMEDIATELY IF THEY GET DAMAGED Rating plate Label Prior to opening FIGURE 3 PMR 06 LOCATION OF SIGNS Regulating Unit PMR 06 ...

Page 44: ...rio Veneto 31029 TV Tel 39 0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM OPERATION Editon 12 2005 Page D 5 Replaces 05 2005 D 3 EQUIPMENT PARTS IDENTIFICATION FIGURE 4 VIEW OF PMR 06 Regulating Unit PMR 06 ...

Page 45: ...tor interface in the form of a data display screen a selection keyboard on the sides of the screen an alphanumeric keyboard for entering data and values into the regulating unit On the front there are lights that indicate current operations in progress Main switch STOP Push button START Push button End of cycle Cycle started up Switch in ON position Blowing in cooling circulation Upper plate heati...

Page 46: ...nvolves four stages see diagram ciclo tempo temperatura 0 50 150 200 0 T1 T2 T3 T4 100 SP1 SP2 1 2 3 4 TIME TEMPERATURE CYCLE heating up the two plates to the set temperature maintenance of joining temperature of material for a set time automatic cooling up to set temperature removal of remaining water from tubes with a jet of compressed air ATTENTION The tube clearing with compressed air is compu...

Page 47: ...TING OF JOINING DATA The joining data can be entered in two ways Manually from the screen page joining cycle using the function keys and number keyboard activating the individual fields and entering the data Recalling a job program from the archive See E Screen pages menu for editing Joining data archives management The PMR 06 regulating unit has two archives for memorizing joining data relating t...

Page 48: ...R 06 and to the press see F 1 Connections In automatic mode the cushion pressure can be set on the display and is managed automatically by the PMC 06 unit Manual Mode The following can be used in this mode The PMC 04 cooling unit External water recirculation pump See F 1 Connections on how to connect the units to the press and to the PMR 06 regulating unit D 3 2 3 STOP CURRENT CYCLE The joining cy...

Page 49: ...be selected with the side function keys When selected the selection is highlighted press the START button to restart cycle ATTENTION A second press on the STOP button during the temporary stop of the current cycle cancels the cycle and returns the regulating unit to stand by with the accompanying risk of damaging the belt tape in the press ATTENTION If the STOP occurs during welding for the set ti...

Page 50: ... unit during the Air Blowing stage The length of this phase can only be changed by altering the corresponding parameter Parameter T_AIR Section E 2 Table parameter pg E 37 D 3 2 4 HOW TO SET THE FUNCTIONING MODE To set mode change the Functioning Mode setting as indicated in E 1 3 12 1 Operating parameters Password Utility parameters Automatic Manual PMC 06 X PMC 04 X External cooling pump X Exter...

Page 51: ... button during cooling phase or air blowing phase using the cooling unit PMC 04 cause an immediate stop of cycle and the change to the STAND BY status HINT In case cycle has been stopped during cooling phase provide to remove water from press circuit by starting a cycle with following parameters Upper temperature 65 C Lower temperature 65 C Welding time 5 sec Start cycle and wait till it stops its...

Page 52: ...ATION Editon 12 2005 Page D 13 Replaces 05 2005 D 4 TECHNICAL ASSISTANCE Our experts will be available for you to consult on the use of the equipment If you have any technical queries regarding the working and the status of the regulating unit contact the manufacturer at the address indicated in this manual Regulating Unit PMR 06 ...

Page 53: ...iana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM SCREEN PAGES MENU Editon 12 2005 Page E 1 Replaces 05 2005 E SCREEN PAGES MENU Regulating Unit PMR 06 ...

Page 54: ...NU All the function pages can be accessed from this menu It works through the activation of commands represented by icons and strings using the function keys at the side of the display The number keyboard can be used to enter numbers and or strings in the open fields Function keys JOINING CYCLE JOINING DATABASE OPERATING PARAMETERS SERVICE PARAMETERS Keypad Function keys Regulating Unit PMR 06 ...

Page 55: ...iton 12 2005 Page E 3 Replaces 05 2005 E 1 1 JOINING CYCLE Exit to previous menu Time setting Activate time menu Activate pressure menu Pressure setting Upper plate parameters File in process belt tape name Activate lower plate menu XVT TEST Activate job program archive menu Lower plate parameters Activate upper plate menu Regulating Unit PMR 06 ...

Page 56: ...2005 Page E 4 Replaces 05 2005 E 1 1 7 JOINING CYCLE UPPER PLATE Joining cycle Upper plate Lower plate Times Pressure It is possible to use the keyboard to enter a value Exit without change Confirm change and go back to previous page Exit without change Confirm change and go back to previous page To reduce value To increase value Regulating Unit PMR 06 ...

Page 57: ...2005 Page E 5 Replaces 05 2005 E 1 1 8 JOINING CYCLE LOWER PLATE Joining cycle Upper plate Lower plate Times Pressure It is possible to use the keyboard to enter a value Exit without change Confirm change and go back to previous page Exit without change Confirm change and go back to previous page To reduce value To increase value Regulating Unit PMR 06 ...

Page 58: ...iton 12 2005 Page E 6 Replaces 05 2005 E 1 1 9 JOINING CYCLE TIMES Joining cycle Upper plate Lower plate Times Pressure Exit without change Exit without change Confirm change and go to field seconds It is possible to use the keyboard to enter a value Confirm change and go to field seconds To reduce value To increase value Regulating Unit PMR 06 ...

Page 59: ...45 Author S D T KM SCREEN PAGES MENU Editon 12 2005 Page E 7 Replaces 05 2005 Welding time There are 2 fields minutes seconds 000 00 The correct entering sequence is as follows Enter minutes Confirm and pass automatically to the seconds field Enter seconds Confirm and exit input mask Regulating Unit PMR 06 ...

Page 60: ...M SCREEN PAGES MENU Editon 12 2005 Page E 8 Replaces 05 2005 E 1 1 10 JOINING CYCLE PRESSURE Joining cycle Upper plate Lower plate Times Pressure Exit without change Confirm change It is possible to use the keyboard to enter a value Confirm change Exit without change To reduce value To increase value Regulating Unit PMR 06 ...

Page 61: ...s Archive Habasit Habasit Archives Load Sheet Save Sheet Delete sheet Local Local files Load sheet Save sheet Cancel Sheet JOINING DATABASE HABASIT DATABASE LOCAL DATABASE Activate HABASIT menu Activate local archive menu Exit to previous menu THE HABASIT ARCHIVE Official joining data sheets for the HABASIT GROUP LOCAL ARCHIVE Archive available to the user for saving customized joining sheets Regu...

Page 62: ...E 10 Replaces 05 2005 E 1 2 11 JOB PROGRAMMES LOCAL ARCHIVE LOCAL Job programs Archive Local Local files Load sheet Save sheet Cancel Sheet Activate menu save datasheet USED 0001 FREE 0501 LOCAL DATABASE LOAD JOINING DATA SAVE JOINING DATA DELETE JOINING DATA Activate menu load datasheet Activate menu delete datasheet Exit to previous menu Regulating Unit PMR 06 ...

Page 63: ...File currently selected Listing of available files Scroll file list up Exit without change XVT TEST Display of selected data sheet values Use the keyboard to enter file name Confirm Delete characters from the name of currently selected file Exit to previous menu File currently selected The characters present can be deleted and the name of the belt you wish to search can be entered If there is part...

Page 64: ...b programs Archive Local Local files Load sheet Save sheet Cancel sheet XVT TEST Selected sheet data displayed LOAD JOINING DATA Exit without change Confirm selection After the OK the regulating unit automatically passes to the joining page loading the joining data in the fields Confirm selection After the OK the regulating unit automatically passes to the joining page loading the joining data in ...

Page 65: ...005 Page E 13 Replaces 05 2005 E 1 2 11 2 LOCAL ARCHIVE LOCAL SAVE SHEET Job programs Archive Local Local files Load sheet Save sheet Cancel sheet Activate the menu Save sheet Exit to previous menu Permits time changes Permits pressure changes XVT TEST SAVE JOINING DATA Change lower plate temperature Change upper plate temperature Regulating Unit PMR 06 ...

Page 66: ...ces 05 2005 E 1 2 11 2 1 LOCAL ARCHIVE LOCAL SAVE SHEET SAVE SHEET Job programs Archive Local Local files Load card Save card Save card Cancel card SAVE JOINING DATA XVT TEST File currently selected Delete characters from the name of currently selected file Exit to previous menu Use the keyboard to enter file name Confirm selection Confirm selection Regulating Unit PMR 06 ...

Page 67: ... T KM SCREEN PAGES MENU Editon 12 2005 Page E 15 Replaces 05 2005 E 1 2 11 2 1 1 LOCAL ARCHIVE LOCAL SAVE SHEET SAVE SHEET PASSWORD Job programs Archive Local Local files Load sheet Save sheet Save sheet Password Cancel sheet INSERT PASSWORT Use the keyboard to enter the password Confirm password Regulating Unit PMR 06 ...

Page 68: ...age E 16 Replaces 05 2005 LOCAL ARCHIVE LOCAL SAVE SHEET SAVE SHEET PASSWORD SAVE SHEET Job programs Archive Local Local files Load sheet Save sheet Save sheet Password Save sheet Cancel sheet Display the data for the sheet to be saved SAVE JOINING DATA XVT TEST Exit without change Confirm selection Exit without change Confirm selection Regulating Unit PMR 06 ...

Page 69: ...currently selected file Exit without change Exit to previous menu XVT TEST Use the keyboard to enter file name Confirm selection Scroll file list down XVT TEST DELETE JOINING DATA File currently selected Listing of available files Scroll file list up File currently selected The characters present can be deleted and the name of the belt you wish to search can be entered If there is partial entering...

Page 70: ...CREEN PAGES MENU Editon 12 2005 Page E 18 Replaces 05 2005 E 1 2 11 3 1 LOCAL ARCHIVE LOCAL DELETE SHEET OK Job programs Archive Local Local files Load sheet Save sheet Cancel sheet Confirm PLEASE CONFIRM CANCELLATION OF XVT TEST Confirm selection Exit without change Confirm selection Exit without change Regulating Unit PMR 06 ...

Page 71: ...00545 Author S D T KM SCREEN PAGES MENU Editon 12 2005 Page E 19 Replaces 05 2005 E 1 2 11 3 1 1 JOB PROGRAMMES LOCAL ARCHIVE LOCAL DELETE SHEET Job programs Archive Local Local files Load sheet Save sheet Cancel sheet Confirm Confirmed CANCELLATION CONFIRMED Exit to previous menu Regulating Unit PMR 06 ...

Page 72: ...9 0 438 200545 Author S D T KM SCREEN PAGES MENU Editon 12 2005 Page E 20 Replaces 05 2005 E 1 3 OPERATING PARAMETERS Operating parameters Password Utility parameters Language Temperature Working mode INSERT PASSWORD Use the keyboard to enter the password Confirm password Regulating Unit PMR 06 ...

Page 73: ...Editon 12 2005 Page E 21 Replaces 05 2005 E 1 3 12 OPERATING PARAMETERS PASSWORD Operating parameters Password Utility parameters Language Temperature Working mode OPERATING PARAMETERS UTILITIES PARAMETERS OFFSET CALIBRATION INFORMATION Confirm selection Exit to previous menu Permits item selection Permits item selection Regulating Unit PMR 06 ...

Page 74: ...libration Offset calibration temperature and pressure Information ENGLISH CELSIUS AUTOMATIC MODE LANGUAGE TEMPERATURE WORKING MODE OPERATING PARAMETERS UTILITY PARAMETERS Selection key Selection key Exit to previous menu To use the following menu proceed as follows Select the desired item using the keys on the left hand column Press ENTER to confirm selection The field on the right corresponding t...

Page 75: ...BRATION Operating parameters Password Utility parameters Language Temperature Working mode Offset calibration Offset calibration temperature and pressure Information Change settings key Change settings key Pressure selection key It is possible to use the keyboard to enter a value Exit to previous menu Lower plate selection key OFFSET CALIBRATION OPERATING PARAMETERS Upper plate selection key Regul...

Page 76: ... E 24 Replaces 05 2005 Ofs Moves the temperature curve up or down Ofs Increases or decreases temperature curve steepness T c Ofs 0 Ofs 0 t Ofs 1 T c Ofs 1 t The temperature approximately follows the function T x t Ofs Use these indications to obtain the desired temperature range gradient Where t probe reading value T displayed temperature Regulating Unit PMR 06 ...

Page 77: ...on 12 2005 Page E 25 Replaces 05 2005 E 1 3 12 3 OPERATING PARAMETERS PASSWORD INFORMATION Operating parameters Password Utility parameters Language Temperature Working mode Offset calibration Offset calibration temperature and pressure Information Exit to previous menu Displays joining cycles executed by the regulating unit Regulating Unit PMR 06 ...

Page 78: ... E 1 4 MAINTENANCE PARAMETERS ATTENTION This section presents the settings for the operation of the PMR 06 regulating unit Access to and changes of these data are only granted to specialized and properly prepared personnel Any erroneous change may jeopardize the proper operation or damage the PMR 06 and the whole system PMR 06 hot pressing device PMC 04 PMC 06 Regulating Unit PMR 06 ...

Page 79: ...2 2005 Page E 27 Replaces 05 2005 Maintenance Parameters Password Operator password Limits and tolerances Security times Operation times PID Constants and functions Remote control parameters Remote control connection INSERT PASSWORD Use the keyboard to enter the password Enter the Service Password to access the Service area data Regulating Unit PMR 06 ...

Page 80: ...ce Parameters Password Operator password Limits and tolerances Security times Operation times PID Constants and functions Remote control parameters Remote control connection SERVICE PARAMETERS Confirm selection PASSWORD LIMITS AND TOLERANCES SAFETY CYCLE TIMERS WORKING CYCLE TIMERS FUNCTIONS AND COSTANTS PID REMOTE CONTROL PARAMETERS CONNECTION TO HOST COMPUTER Exit to previous menu Selection key ...

Page 81: ...1 4 13 1 MAINTENANCE PARAMETERS PASSWORD OPERATOR PASSWORD Maintenance Parameters Password Operator password Limits and tolerances Security times Operation times PID Constants and functions Remote control parameters Remote control connection OPERATOR PASSWORD SERVICE PARAMETERS PASSWORD Use the keyboard to change the password Confirm password Exit to previous menu Regulating Unit PMR 06 ...

Page 82: ...ID Constants and functions Remote control parameters Remote control connection It is possible to use the keyboard to enter a value Selection key Selection key SERVICE PARAMETERS LIMITS AND TOLERANCES Exit to previous menu To use the following menu proceed as follows Select the desired item using the keys on the left hand column Press ENTER to confirm the selection The field on the right correspond...

Page 83: ... times PID Constants and functions Remote control parameters Remote control connection Selection key Selection key It is possible to use the keyboard to enter a value SERVICE PARAMETERS SAFETY CYCLE TIMERS Exit to previous menu To use the following menu proceed as follows Select the desired item using the keys on the left hand column Press ENTER to confirm the selection The field on the right corr...

Page 84: ...n times PID Constants and functions Remote control parameters Remote control connection Selection key Selection key It is possible to use the keyboard to enter a value SERVICE PARAMETERS WORKING CYCLE TIMERS Exit to previous menu To use the following menu proceed as follows Select the desired item using the keys on the left hand column Press ENTER to confirm the selection The field on the right co...

Page 85: ...ion times PID Constants and functions Remote control parameters Remote control connection Selection key Selection key It is possible to use the keyboard to enter a value SERVICE PARAMETERS FUNCTIONS AND CONSTANTS PID Exit to previous menu To use the following menu proceed as follows Select the desired item using the keys on the left hand column Press ENTER to confirm the selection The field on the...

Page 86: ...ion times PID Constants and functions Remote control parameters Remote control connection SERVICE PARAMETERS REMOTE CONTROL PARAMETERS Selection key Selection key It is possible to use the keyboard to enter a value Exit to previous menu To use the following menu proceed as follows Select the desired item using the keys on the left hand column Press ENTER to confirm the selection The field on the r...

Page 87: ...2005 Page E 35 Replaces 05 2005 E 1 4 13 7 MAINTENANCE PARAMETERS PASSWORD REMOTE CONTROL CONNECTION Maintenance Parameters Password Operator password Limits and tolerances Security times Operation times PID Constants and functions Remote control parameters Remote control connection HOST CONNECTION IS ACTIVE Exit to previous menu Regulating Unit PMR 06 ...

Page 88: ...int limit for upper plate dn1 60 from Spr 10 to 100 C 1 0 Minimum Temperature Set Point limit for upper plate UP2 200 from 100 to 230 C 1 0 Maximum Temperature Set Point limit for lower plate dn2 60 from Spr 10 to 100 C 1 0 Minimum Temperature Set Point limit for lower plate SPR 50 from 20 to 70 0 Set point cooling temperature to stop cooling SIC 10 from 10 to 90 UP1 UP2 1 0 Overheating alarm limi...

Page 89: ... time for plate temperatures outside the tolerance window TOL Alarm triggered if this time exceeded TOV2 03 00 from 01 00 to 19 59 min sec 1 s 0 Maximum time to reach pressure Set Point SET SP1 within tolerance window dP3 dtC 05 00 from 00 00 to 59 59 min sec 1 s 0 Maximum time within which a change of 10 C can take place in plate temperatures If this does not happen an alarm is triggered TRM 10 0...

Page 90: ...al constant TI 8 from 0 to 999 Sec 1 0 Integration constant TD 900 from 0 to 99 Sec 1 0 Derivative constant BPPr 180 Sec 1 Proportional Band as with respect to cushion pressure regulation TIPr 3 Sec 1 Integration time constant for cushion pressure regulation TDPr 0 Sec 1 Derivative time constant for cushion pressure regulation TRC 2 Sec 1 PID function recalculation time PWM 6 Sec 1 Remaining PWM p...

Page 91: ...RAMETERS USER PARAMETERS SET SP2 50 from dn1 to UP1 C 1 0 Temp Set Point Upper plate SET SP3 50 from dn2 to UP2 C 1 0 Temp Set Point Lower plate T CYCLE 000 00 from 000 00 to 479 59 min sec 1 s 000 00 Preset welding time SET SP1 0 from 0 to 3 9 bar 0 1 0 00 Press Welding Pressure TABLE 15 UTILITIY PARAMETERS UTILITY PARAMETERS TRAD English ITALIANO FRANCAIS ESPAÑOL ENGLISH DEUTSCH STRING Select yo...

Page 92: ...t Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM CONNECTIONS Editon 12 2005 Page F 1 Replaces 05 2005 F CONNECTIONS Regulating Unit PMR 06 ...

Page 93: ...00545 Author S D T KM CONNECTIONS Editon 12 2005 Page F 2 Replaces 05 2005 F 1 CONNECTIONS Below are indicated the connections between the PMR 06 unit the PMC 06 and a hot pressing device F 1 1 CONNECTIONS PMR 06 PMC 04 PRESS PM XX04 FIGURE 6 CONNECTIONS PMR 06 PMC 04 PRESS PM XX04 Regulating Unit PMR 06 ...

Page 94: ... Tel 39 0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM CONNECTIONS Editon 12 2005 Page F 3 Replaces 05 2005 F 1 2 CONNECTIONS PMR 06 PMC 04 PRESS PM XX06 FIGURE 7 CONNECTIONS PMR 06 PMC 04 PRESS PM XX06 Regulating Unit PMR 06 ...

Page 95: ... Tel 39 0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM CONNECTIONS Editon 12 2005 Page F 4 Replaces 05 2005 F 1 3 CONNECTIONS PMR 06 PMC 06 PRESS PM XX04 FIGURE 8 CONNECTIONS PMR 06 PMC 06 PRESS PM XX04 Regulating Unit PMR 06 ...

Page 96: ... Tel 39 0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM CONNECTIONS Editon 12 2005 Page F 5 Replaces 05 2005 F 1 4 CONNECTIONS PMR 06 PMC 06 PRESS PM XX06 FIGURE 9 CONNECTIONS PMR 06 PMC 06 PRESS PM XX06 Regulating Unit PMR 06 ...

Page 97: ...0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM CONNECTIONS Editon 12 2005 Page F 6 Replaces 05 2005 F 1 5 CONNECTIONS FOR MOBILE USE PMR 06 PRESS PM XX04 FIGURE 10 CONNECTIONS FOR MOBILE USE PMR 06 PRESS PM XX04 Regulating Unit PMR 06 ...

Page 98: ...0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM CONNECTIONS Editon 12 2005 Page F 7 Replaces 05 2005 F 1 6 CONNECTIONS FOR MOBILE USE PMR 06 PRESS PM XX06 FIGURE 11 CONNECTIONS FOR MOBILE USE PMR 06 PRESS PM XX06 Regulating Unit PMR 06 ...

Page 99: ...ning Data Sheet of the product Ensure the press is properly prepared in accordance with the specific manual s instructions Ensure the equipment is correctly connected and set up in accordance with this manual Turn the main switch to ON Load the job program with the settings for the product to be joined or set the settings manually Push the green START joining cycle button Wait until the end of the...

Page 100: ...TIONS Editon 12 2005 Page F 9 Replaces 05 2005 F 3 TECHNICAL ASSISTANCE Our experts will be available for you to consult on the use of the equipment If you have any technical queries regarding the operation and the status of the regulating unit contact the manufacturer at the address indicated in this manual Regulating Unit PMR 06 ...

Page 101: ... the equipment is connected to the power sockets and reset the switch as described in the manual In the version with a 3x400V supply without neutral the indicator light L1 stays off and the two auxiliary sockets are unusable See wiring diagram 3x400V Indicator light L2 on rear panel off Safety fuse FU2 blown Follow the manual s replacement procedure Display off Fuses FU1 and or FU3 blown electroni...

Page 102: ...0 438 200545 Author S D T KM CONNECTIONS Editon 12 2005 Page F 11 Replaces 05 2005 FIGURE 12 FUSE AND MAGNETOTHERMAL SWITCH POSITIONS Fuses Table Code Type FU1 6x32mm ceramic T 1A 250V FU2 6x32mm ceramic T 1A 250V FU3 6x32mm ceramic T 1 6 A 250V Magnetothermal switches Fuses Regulating Unit PMR 06 ...

Page 103: ...ode 02 down Lower plate temperature sensor not responding Automatic cooling goes into effect for the time set in parameter TRF at the end of the time the tube cleaning operation goes into effect automatically Failure to receive a reading signal from the temperature sensor Check connections at terminal block connecting the wires to the control box Check wires are not damaged If necessary replace th...

Page 104: ...temperature falls below the plate Set Point to the extent of the TOL parameter the welding timer is stopped and the Time Out setting TOV is activated if at the end of this time the temperature is still outside the tolerance the system triggers a Type 1 alarm If on the other hand the temperature exceeds the plate Set Point by a value equal to TOL the regulating unit does NOT stop the welding timer ...

Page 105: ...eter DTV it activates the Type 1 alarm procedure This alarm occurs during the cooling phase and signals the failure of water to circulate in the tubing Check the tubing connections the presence of water in the system as well as in the solenoid or external pump If cooling does not take place quickly there is a risk to damage the joint Flashing light Flashing red light Alternating ON OFF 10 Alarm co...

Page 106: ... NOT be a change of more than 10 C in the heating plate temperature has to be evaluated otherwise the system triggers an alarm The system carries out sample measurements of the temperature and when it has reached 10 C the time taken is compared with that set with the parameter DTV If the time taken for the change is LESS than that programmed an alarm is displayed This alarm indicates that the temp...

Page 107: ...ctrical circuitry The suffix XX means that a range of different units may be used PMR 04 PMR 305 etc as long as they are compatible with the type of press used PMC XX Control unit to cool a hot pressing device and maintain the compressed air circuit management The suffix XX means that various units can be used PMC 04 PMC provided they are compatible with the type of regulating unit used Thermofix ...

Page 108: ... liquid water to the hot pressing device to be controlled The cooling unit PMC 06 has been developed exclusively for the applications described herein No other or inappropriate applications are permitted ATTENTION ANY USE OF THE REGULATING UNIT OTHER THAN FOR WHICH IT WAS DESIGNED MAY BE IMPROPER USE AND RESULT IN NOT BEING SAFE FROM THE POINTS OF VIEW OF THE OPERATOR MAINTENANCE WORKER AND OF THE...

Page 109: ... 438 200545 Author S D T KM PMC 06 Edition 12 2005 Page H 2 Replaces 05 2005 H 2 IDENTIFICATION DATA OF THE EQUIPMENT A label fitted to the cover of the device indicates the identification data These data are shown in the following figure FIGURE 13 IDENTIFICATION LABEL PMC 06 Regulating Unit PMR 06 ...

Page 110: ...Author S D T KM PMC 06 Edition 12 2005 Page H 3 Replaces 05 2005 H 3 TECHNICAL SPECIFICATIONS TABLE 18 DIMENSIONS AND CONSUMPTION PMC 06 Characteristics PMC 06 Dimensions width x height x depth 265 x 222 5 x 134 mm 10 43 x 8 75 x 5 3 inch Weight approx 3 kg 6 60 lbs Connections dimension Regulating Unit PMR 06 ...

Page 111: ...a S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM PMC 06 Edition 12 2005 Page H 4 Replaces 05 2005 FIGURE 14 MECHANICAL DRAWING PMC 06 Regulating Unit PMR 06 ...

Page 112: ... D T KM PMC 06 Edition 12 2005 Page H 5 Replaces 05 2005 691060 Air water control PMC 06 Pos Code Description M U Q ty 1 ID000392 BASE N 1 2 ID000393 COVER N 1 3 ID000391 SPACER De16 Di11 L10 N 1 4 ID000390 WATER DISTRIBUTOR N 1 5 ID000389 AIR DISTRIBUTOR N 1 12 ID000394 EXTENSION 1 4 MF L58 N 1 Regulating Unit PMR 06 ...

Page 113: ... D T KM PMC 06 Edition 12 2005 Page H 6 Replaces 05 2005 H 3 1 SIGNS The signs affixed to the device are shown below Such signs enable staff operating or working with the machine to know about and so prevent the dangers and risks if not observing the principal safety rules FIGURE 15 SIGNS PMC 06 Regulating Unit PMR 06 ...

Page 114: ...8 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM PMC 06 Edition 12 2005 Page H 7 Replaces 05 2005 H 3 2 CONNECTIONS For connections see the specifications for the PMR 06 regulating unit FIGURE 16 IN OUT INDICATIONS PMC 06 Regulating Unit PMR 06 ...

Page 115: ...Veneto 31029 TV Tel 39 0 438 9113 Regulating Unit PMR 06 Fax 39 0 438 200545 Author S D T KM PMC 06 Edition 12 2005 Page H 8 Replaces 05 2005 H 3 3 WATER PNEUMATIC LAY OUT FIGURE 17 WATER PNEUMATIC LAYOUT PMC 06 Regulating Unit PMR 06 ...

Page 116: ... control PMC 06 Pos Code Description M U Q ty 6 IN020629 PM146 YV Solenoid valve 1 4 N 2 7 IN020549 ZB09 220 230V 50 60Hz COIL N 2 8 IN020380 SINGLE ACTING VALVE F F VNR 1 4 FFV VITON N 1 9 IN020970 MPPES 3 1 8 6 010 proportioning valve code187352 FESTO N 1 10 IN020890 MAP 40 4 1 8 EN Manometer Code 162842 FESTO N 1 11 IN020407 HOSE END FITTING 6x1 4 Code 1 13234 N 1 Regulating Unit PMR 06 ...

Page 117: ...ees or warranties of any kind are made as to their accuracy or suitability for particular applications The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECA...

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