GYS MAGYS 261 Instruction Manual Download Page 2

 

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Thank you for choosing our product! Before installing and using the product, please read carefully the following 
recommendations of safety in order to avoid accidents to the user and damages of the welding process. 

 

GYS can’t be responsible for the damages occurred to persons or things, which derive from the use of the machine in 
following circumstances: 
 

- Modification or neutralization of safety elements, 

 

- Non-respect of the recommendations written in the manual instruction, 

 

- Modification of the characteristics on the product 

 

- Use of the accessories, which are different from the ones delivered by GYS, 

- Non-respect of the regulating and particular dispositions where the machine is settled. 

 

I/ SAFETY STANDARDS AND GENERAL PRECAUTIONS 

 

GENERALITIES 

 

 

1- Before disassembling the product’s body, plug out the lead cable. 

 

2- The operators must have the appropriate qualification. 

 

3- The operations of servicing can only be controlled by qualified technicians. 
4- The operator is responsible for respect of the car manufacturers’ recommendations, concerning the protection of 
electrical and electronic procedures (car computer, car radio, alarm, air bag, etc…) 

 

5- It is necessary to make a regular preventive maintenance. 

 

ELECTRICITY 

 

1- Check that the unity must be connected to the earth coupler and that the connection to the earth is in good 
condition. 

 

2- Check that the workbench is connected to the earth coupler. 
3- Make sure that the operator has no contact with the metal parts to the welded without any protection or wet 
clothes. 

 

4- Avoid being in contact with welding part. 

 

5- Before controlling or repairing, please disconnect the unit directly to the level of the plug. 

 

PROTECTION OF EYES AND BODY 

 

 

1-During the welding process, the operator must be protected from the eventual flashes of the electrical arc with 

protection clothes like leather gloves, welding aprons, safety shoes, welding helmets or glasses for filtering radiations 
and projections. As well during operations of rubbing and hammering, the operator must protect his eyes. 
 

2-All the protection board must be in good condition and maintained in place. 

Never look at an arc of welding without any protection of your eyes. 

Protect the environment near the product against projections and reflections. 

 

SMOKES AND GAZ 

 

Welding operations can cause the emission of toxic smokes and harmful metallic dusts. Use the device in a sheltered 
place equipped with smoke aspirators. 
The operator must wear an anti smoke mask. 
The welding material must be degreased and cleaned in order to limit the toxic gas during the welding process. 

 

FIRE 

 

 

1-Check that the sparks don’t cause fire especially near inflammable material. 

 

2-Check that fire extinguishers are not too far from the operator. 

 

3-Leave the product in a place with air movers. 
4-Don’t weld neither on container of combustibles and lubricants, even empty, nor on containers with inflammable 
material. 

 

5-Don’t weld in an atmosphere full with inflammable gas or fuel steam. 

 

ELECTRO-MAGNETIC COMPATIBILITY 

 

Near the spot-welding, check: 

 

- There is neither no other power supply cable nor control lines, nor phone cables, nor radio or TV reception appliances, 
nor watches, nor mobile phones, nor magnetic cards, nor computers or any other electronic appliance. 

 

- There are in the surroundings (minimum 3 meters of each point of the product) no persons using active medical 
appliances (pacemakers, acoustic prosthetics). 

 

Make supplementary protections if other products are used in the same environment. 

 

II / NORM CE 

 

This product has been designed with respect of the European standards. 
- Directive Low Voltage 73/23 CEE of 19th February 1973 (decree n°98- 1081 of 3rd October 1995)

 

- Directive electromagnetic compatibility 89/336 CEE of 3rd May 1989 

Summary of Contents for MAGYS 261

Page 1: ...1 INSTRUCTION MANUAL FOR SEMI AUTOMATICAL WELDING MACHINES MAGYS 261 MAGYS 263 GENEGYS 263 SF GYS Mise à jour 25 02 04 Réf 72189 ...

Page 2: ...eventual flashes of the electrical arc with protection clothes like leather gloves welding aprons safety shoes welding helmets or glasses for filtering radiations and projections As well during operations of rubbing and hammering the operator must protect his eyes 2 All the protection board must be in good condition and maintained in place Never look at an arc of welding without any protection of ...

Page 3: ...1 Protection of the line MAGYS 261 Circuit breaker 40A curve D or fuse 40A type aM IV DESCRIPTION OF THE MACHINE MAGYS 261 MAGYS 263and GENEGYS 263 SF Foreside Higher part Potentiometer of instructions wire speed except on GENEGYS 263 SF Commutator On Off Thermal fault indicator it is switch on when the machine is in fault Potentiometer of repose time adjustment when you use spot mode Potentiomete...

Page 4: ...erator wire feeder In application with gas put the cable on the left terminal For an application without gas put it on the negative The remaining terminal serve to connect the main clamp GENEGYS 263 SF Foreside Lower part Operating connector for an application with separated wire feeder type WF Commutator of selection from the output voltage Negative Terminal For an application with gas connect th...

Page 5: ...For an application with a thread without gas you have to connect the main clamp to the positive terminal 5 4 Connection of the torch All torches are with a euro connection which can be adapted on GYS machines 5 5 Setting of rollers Choose those in function of the wire diameter used and the type of wire See following board MAGYS 263 and 261 machines are delivered with rollers double groove 0 8 1 fo...

Page 6: ... the following Don t use the brass capillary tube in the euro adapter but use the Teflon envelope which must come until the moto wire feeder roller In ALUMINIUM use a contact tube of a diameter immediately superior to the section of the wire used Use ALU rollers identical with wire diameter VII OPTION FOR MAGYS 263 et 261 MAGYS 263 and 261 machines are evolutives terminals For origin machine we ca...

Page 7: ...of all projections Use a spray of anti pearl aerosol We advice you to clean the covering situated in the torch by blowing it with compressed air Gas pipe Control cable Power cable To use a wire feeder WF tip the commutator on the position II wire feeder WF Don t forget to transpose the gas connection situated behind the front panel ...

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