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Accessories must be rated for at least the 

speed recommended on the tool warning 

label.

 Wheels and other accessories running 

over rated speed can fly apart and cause injury.

Hold tool by insulated gripping surfaces 

when performing an operation where the 

cutting tool may contact hidden wiring or 

its own cord. Contact with a “live” wire 

will make exposed metal parts of the tool 

“live” and shock the operator.

 If cutting 

into existing walls or other blind areas where 

electrical wiring may exist is unavoidable, 

disconnect all fuses or circuit breakers feeding 

this worksite.

Always disconnect the power cord from 

the power source before making any 

adjustments or attaching any accessories.

 

You may unexpectedly cause the tool to start, 

leading to serious personal injury.

Be aware of the switch location, when 

placing the tool down or picking the tool 

up.

 You may accidentally activate the switch.

Always hold the piece firmly in your hands 

during the start-up.

 The reaction torque of 

the motor, as it accelerates to full speed, can 

cause the shaft to twist.

Always wear safety goggles and dust 

mask. 

Use only in well ventilated area. Using 

personal safety devices and working in a safe 

environment reduces risk of injury.

After changing the bits or making any 

adjustments, make sure the collet nut and 

other adjustment devices are securely 

tightened.

 Loose adjustment device can un- 

expectedly shift, causing loss of control; loose 

rotating components will be violently thrown.

Do not reach in the area of the spinning 

bit.

 The proximity of the spinning bit to your 

hand may not always be obvious.

Allow brushes to run at operating speed 

for at least one minute before using wheel. 

During this time no one is to stand in front 

or inline with the brush.

 Loose bristles or 

wires will be discharged during run–in time.

Wire and bristle brushes must never be 

operated at speeds higher than 15,000/

min. Direct the discharge of the spinning 

wire brush away from you

. Small particles 

and tiny wire fragments may discharge at high 

velocity during the “cleaning” action with these 

brushes and may become embedded in your 

skin. Bristles or wires will be discharged from 

brush at high speeds.

Wear protective gloves and face shield 

with wire or bristle brushes. Apply wire or 

bristle brushes lightly to the work as only 

the tip of the wires/bristles do the work.

 

“Heavy” pressure on bristles will cause the 

wires or bristles to become overstressed, 

resulting in a whipping action and will cause 

wire/bristles to be discharged.

Carefully handle both the tool and individual 

grinding wheels to avoid chipping or crack- 

ing. Install a new wheel if tool is dropped 

while grinding. Do not use a wheel that may 

be damaged.

 Fragments from a wheel that 

bursts during operation will fly away at great 

velocity possibly striking you or bystanders.

Never use dull or damaged bits. Sharp bits 

must be handled with care.

 Damaged bits can 

snap during use. Dull bits require more force to 

push the tool, possibly causing the bit to break.

Use clamps to support work piece when- 

ever practical. Never hold a small work 

piece in one hand and tool in the other 

while in use. Allow for sufficient space, at 

least 6”, between your hand and spinning 

bit.

 Round material such as dowel rods, pipes 

or tubing may have tendency to roll while being 

cut, and may cause the bit to “bite” or jump 

toward you. Clamping a small work piece 

allows you to use both hands to control the tool.

Inspect your work piece before cutting. 

When cutting irregularly shaped work- 

pieces, plan your work so it will not slip 

and pinch the bit and be torn from your 

hand.

 For example, if carving wood, make 

sure there are no nails or foreign objects in the 

work piece. Nails or foreign objects can cause 

the bit to jump.

Never start the tool when bit is engaged in 

the material

. The cutting edge may grab the 

material causing loss of control of the cutter.

The direction of feed with the bit into the 

material when carving, routing or cutting 

is very important. Always feed the bit into 

the material in the same direction as the 

cutting edge is exiting from the material 

(which is the same direction the chips 

are thrown).

 Feeding the tool in the wrong 

direction, causes the cutting edge of the bit to 

climb out of the work and pull the tool in the 

direction of this feed.

SPECIFIC SAFETY INSTRUCTIONS FOR

THE VARIABLE SPEED ROTARY TOOL

Summary of Contents for PowerPRO Variable Speed 40-02470

Page 1: ...or safety Properly cared for it will give you years of rugged trouble free performance Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your tool properly and only...

Page 2: ...Safety Shield Information 9 Functional Description and Specifications 10 Assembly Instructions 10 11 Operating Instructions 11 12 Operating Speeds 13 Maintenance 14 GyrosGuardTM Safety Shield Coupon...

Page 3: ...mmon sense staying alert and knowing how our tool works Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions safety rules etc contained in this...

Page 4: ...ar ANSI Z87 1 approved safety glasses with side shields Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses Secure work Use clamps or a vise to hold work when practical I...

Page 5: ...y constantly aware of cord location and keep it away from the rotating wheel Never use in an explosive atmosphere Normal sparking of the motor could ignite fumes Use only outdoor extension cords with...

Page 6: ...practical ways to secure and support the work piece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use correct tool f...

Page 7: ...ug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a tool outside use an outd...

Page 8: ...d may become embedded in your skin Bristles or wires will be discharged from brush at high speeds Wear protective gloves and face shield with wire or bristle brushes Apply wire or bristle brushes ligh...

Page 9: ...ond hand should be used to steady and guide the hand holding the tool When a cutoff wheel grabs the wheel usually breaks When the steel saws high speed cutters or tungsten carbide cutters grab they ma...

Page 10: ...servicing your Rotary Tool DO NOT press the shaft lock button while operating the rotary tool Pressing the button while the motor is operating may damage the lock button COLLET NUT To loosen first pre...

Page 11: ...ollet turn on the Rotary Tool and run a Dressing Stone lightly against the revolving wheel point This removes high spots and trues up the wheel point for good balance The hanger is provided for the us...

Page 12: ...finger Always hold the tool away from your face Accessories can be damaged during handling and can fly apart as they come up to speed This is not common but does happen Practice on scrap materials fir...

Page 13: ...lower speeds to avoid wire discharge from the holder Higher speeds are better for carving cutting routing shaping and cutting dadoes or rabbets in wood Hardwoods metals and glass require high speed o...

Page 14: ...ll not wear out simultaneously If one brush is worn out replace both brushes Make sure the brushes are installed as illustrated The curved surface of the brush must match the curvature of the commutat...

Page 15: ...only Service or maintenance performed by unqualified personnel could result in risk of injury For example internal may be misplaced or pinched safety guard springs may be improperly mounted When servi...

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