GULLCO , GPP-200 Technical Manual Download Page 1 | Manualshive

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Revised: July 4, 2018

GD-044-T

WELDING

POSITIONER

(USING

GULLCO

GSP

‐

1100

SERIES

CONTROLS)

MODELS:

GP-200, GPP-200

TECHNICAL

MANUAL

Website: www.gullco.com

Distributed by:

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Summary of Contents for , GPP-200

Page 1: ...Revised July 4 2018 GD 044 T WELDING POSITIONER USING GULLCO GSP 1100 SERIES CONTROLS MODELS GP 200 GPP 200 TECHNICAL MANUAL Website www gullco com Distributed by...

Page 2: ......

Page 3: ...lectrode with skin or wet clothing Insulate yourself from the work and ground Never carry this equipment by the cables or pull the cables to disconnect from the receptacle Keep all cables from heat oi...

Page 4: ...aintained power return path is provided with good electrical contact Failure to do so may result in the welding cutting current passing through the Positioner and damaging the wiring and electrical co...

Page 5: ...ght 53 Lbs 24 Kg Rotational Torque 108 in lbs 124 Kg cm Vertical Table loading 450 in lbs 518 Kg cm from face Horizontal Table Loading 300 lbs 136 Kg cm Supply voltage Either 42 115 or 230 VAC single...

Page 6: ...4 GENERAL DIMENSIONS...

Page 7: ...correspond with the coloured markings identifying the terminals in your plug proceed as follows The Green Yellow or Green wire must be connected to the terminal in the plug which is allocated for Ear...

Page 8: ...und block on the underside of the spindle flange is correctly located and well seated Depending on any optional accessories that may have been supplied with the unit further installation may be requir...

Page 9: ...e jam nut and adjust the motor tensioning screw as required items 31 43 in drawing GP 200 items 32 44 in drawing GPP 200 Once the desired tension has been set re tighten the jam nut and the four 4 mot...

Page 10: ...es a run stop footswitch a footswitch guard cover a connecting control cable and strain relief glands When activated the footswitch will provide a run signal to the control GP 200 025 Variable Speed f...

Page 11: ...mm of vertical and 6 1 2 165 1mm of horizontal adjustment KR 1000 WSB A free standing support and welding gun holder assembly 1 1 8 28 6mm square rack arms and rack boxes provide 11 1 2 292 1mm of ver...

Page 12: ...10 WELDING POSITIONER PARTS BREAKDOWN DRAWING GP 200 Specify model and serial numbers when ordering parts...

Page 13: ...11 WELDING POSITIONER PARTS BREAKDOWN DRAWING GP 200...

Page 14: ...12 WELDING GAS PURGE POSITIONER PARTS BREAKDOWN DRAWING GPP 200 Specify model and serial numbers when ordering parts...

Page 15: ...13 WELDING GAS PURGE POSITIONER PARTS BREAKDOWN DRAWING GPP 200...

Page 16: ...1 8 GK 191 P 062 CAPACITOR 1 9 GK 191 P 063 CAPACITOR CLAMP 1 10 GK 111 068 No 10 WASHER 3 11 GK 135 057 No 10 32UNF LOCK NUT 5 GK 165 098 5A SLOW BLOW FUSE 42V MODELS GK 165 099 2 5A SLOW BLOW FUSE...

Page 17: ...9 GK 156 003 2 CIRCUIT MALE CONNECTOR HOUSING 1 10 GK 156 016 FEMALE TERMINAL 2 GP 200 015 POSITIONER MOTOR ASSEMBLY 540 1 1 GP 200 133 24VDC GEARMOTOR 540 1 1 2 GK 191 P 035 ENCODER SENSOR INCLUDING...

Page 18: ...10 32UNF x 3 8 ROUND HEAD SCREW 1 8 GK 148 014 DD STRAIN RELIEF PIGTAIL 1 9 RM 111 110 4 CONDUCTOR SHIELDED CABLE 10 10 10 GK 148 017 STRAIN RELIEF LOCK NUT 1 11 GK 148 015 STRAIN RELIEF 7 8 1 12 GK 1...

Page 19: ...3 GK 148 017 STRAIN RELIEF LOCK NUT 1 4 GK 148 015 STRAIN RELIEF 7 8 1 5 GK 156 033 WIRE CONNECTOR 4 POSITION FEMALE 1 6 GK 156 017 WIRE CONNECTOR CRIMP TERMINAL 3 7 GK 156 008 10 RING TERMINAL CRIMP...

Page 20: ...UT 1 4 GK 148 015 STRAIN RELIEF 7 8 1 5 GK 156 032 WIRE CONNECTOR 3 POSITION FEMALE 1 6 GK 156 017 WIRE CONNECTOR CRIMP TERMINAL 4 7 GK 156 031 WIRE CONNECTOR 2 POSITION FEMALE 1 8 GK 148 012 STRAIN R...

Page 21: ...19 WELDING POSITIONER POWER SUPPLY SCHEMATIC GP 200 GPP 200 BASE WELDING POSITIONER BLOCK WIRING DIAGRAM Drawing Number GP 200 038 Drawing Number GP 150 029...

Page 22: ...00 023 Pgs 10 18 Updated Bill Of Materials Sept 2010 Title Page Update Gullco contact details Overall Added GP 300 through bore model Back Page Updated back page Feb 2013 Title Page Update Gullco U K...

Page 23: ......

Page 24: ...www GULLCO com...

Page 25: ...IONAL INC U S A Phone 440 439 8333 Fax 440 439 3634 e mail ussales gullco com GULLCO INTERNATIONAL U K LIMITED EUROPE Phone 44 1257 253579 Fax 44 1257 254629 e mail uksales gullco com GULLCO INTERNATI...

Page 26: ......

Page 27: ...rive mechanism use the circuit board mounted variable potentiometer VR2 located on the underside of the control circuit board When adjusted this potentiometer will set the amount of current allowed to...

Page 28: ...etect the encoder on power up and will only operate in open loop mode NO CLOSED LOOP SPEED REGULATION 4 Flashes every 2 seconds A motor travel speed encoder is detected on but no encoder pulses are re...

Page 29: ...thout a closed loop tach feed back system attached to the armature shaft of the motor A tach feed back is normally recommended as it allows the motor control to constantly monitor and correct the spee...

Page 30: ...er it is in this state This position will also reset an error code once the fault has been rectified RUN This removes the STOP command and allows the control to assume an operational status FORWARD Wh...

Page 31: ...otor will only be allowed to run when the speed adjustment knob is set to a value greater than zero the Run Stop switch is in the Run position the Forward Neutral Reverse switch is either set to Forwa...

Page 32: ...N21 are Molex 0 093 2 36mm series connectors CN50 Power Supply Input Pin 1 Optional earth ground Pin 2 Common Pin 3 24 to 38 Vdc supply Note Pin 1 is not required when control faceplate is secured to...

Page 33: ...e ignored After the microprocessor has recognised that a device is connected to this port it will activate the Hold stop command when pin 1 2 are in a closed circuit CN14 Remote Speed Port Pin 1 Commo...

Page 34: ...nt Wiring Connector Details BOARD MOUNTED HEADER CONNECTOR DESIGNATOR MOLEX PART NUMBER MOLEX PART NUMBER GULLCO PART NUMBER CN11 CN12 1 x 22 23 2031 1 x 22 01 2035 3 x 08 50 0114 1 x GK 156 032 3 x G...

Page 35: ...T 9 GSP 1100 CONTROL ASSEMBLY BREAKDOWN SEE NOTES...

Page 36: ...T 10 GSP 1100 CONTROL CIRCUIT BOARD SCHEMATIC DRAWING G1100 RB REV B...

Page 37: ...ns and products are subject to change without notice KAT Moggy Sam KATback are registered trademarks of Gullco International Enterprises Ltd Only use genuine authorized replacement parts REVISIONS LIS...

Page 38: ...www GULLCO com...

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