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Replacing the cartridge

SERVICE MANUAL Automatic lubrication system Memolub

HPS

9007199349414283_v2.0_

EN-US

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Summary of Contents for Memolub HPS

Page 1: ...SERVICE MANUAL Automatic lubrication system Memolub HPS Project Order Bill of materials Serial number Year of manufacture SERVICEANLEITUN 9007199349414283_V B1X XXXXXXXX 101XXXXX 2019...

Page 2: ...ay deviate from the original In the case of special models options or technical changes the scope of deliv ery may differ from the descriptions here Reprinting the instructions in whole or in part req...

Page 3: ...ription 2 0 10 07 2019 Entire manual updated New Outputs open and closed 2 11 1 0 25 05 2016 Basic version Table 1 Revision history Revision history SERVICE MANUAL Automatic lubrication system Memolub...

Page 4: ...Revision history SERVICE MANUAL Automatic lubrication system Memolub HPS 9007199349414283_v2 0_EN US 4...

Page 5: ...s open 14 2 2 1 2 Output closed 15 3 Operation 17 3 1 Setting the lubrication cycle lubrication quantity 17 4 Replacing the cartridge 19 5 Replacing the battery 21 6 Lubricants 23 6 1 Lubrication 23 6...

Page 6: ...Table of contents SERVICE MANUAL Automatic lubrication system Memolub HPS 9007199349414283_v2 0_EN US 6...

Page 7: ...in any of the product s phases You are obligated to implement the infor mation and warnings it contains wherever they pertain to the product WARNING Automatic startup During work on the product there...

Page 8: ...Safety SERVICE MANUAL Automatic lubrication system Memolub HPS 9007199349414283_v2 0_EN US 8...

Page 9: ...rack of the equipped axes automatically The lubricating pinion unit lubricates the rack The wiper and lubrication unit lubricates the guideway A B C E D Fig 2 1 Design of the MEMOLUB automatic lubrica...

Page 10: ...ion point Lubrication quantity Lubrication cycle MEMOLUB is a powerful 25 bar and precise electro mechanical lubricant dispenser The lubrication is centralized and automated The lubricant is con taine...

Page 11: ...2 2 Function of the progressive distributor 1 A Left changeover line D Piston B Main line E Ring groove C Right changeover line F Lubricant From the main line the lubricant flows through the right han...

Page 12: ...The displaced lubricant exits through output 1 I II III Fig 2 4 Function of the progressive distributor 3 After piston II has moved lubricant flows to the left side of piston III and pushes the pisto...

Page 13: ...ed lubricant exits through output 3 The progressive distributor continues to follow the func tional sequence as described until all outputs have been supplied with lubri cant As long as pressure is ge...

Page 14: ...distributor is normally supplied ex works with the headless set screw fitted 1 3 4 5 6 2 0 2cm3 0 2cm3 Output Output Piston The same conveying volumes are output by the piston at output 1 and output...

Page 15: ...distributor will not work The piston cannot move A missing lubricating film on guide ways and racks leads to damage to the product This results in operational failure 1 3 4 5 6 2 0 cm3 0 cm3 Output c...

Page 16: ...at output 1 Output 2 is closed The connecting passage between the two outlets is open Connecting passage Fig 2 7 Output closed the internals of the progressive distributor are shown in simplified for...

Page 17: ...dge 120 ml Cartridge 240 ml Cartridge 480 ml 12 months 24 months 36 months Table 3 1 Emptying time of the cartridge Lubrication quan tity Per lubrication cycle the lubricant dispenser discharges the f...

Page 18: ...Operation SERVICE MANUAL Automatic lubrication system Memolub HPS 9007199349414283_v2 0_EN US 18...

Page 19: ...ubrication quantity Chapter 6 1 2 23 Chapter 6 1 2 23 Table 4 1 Lubricants Guideways racks and pinions Replace the cartridge as described in the MEMOLUB third party documenta tion Replacing the cartri...

Page 20: ...Replacing the cartridge SERVICE MANUAL Automatic lubrication system Memolub HPS 9007199349414283_v2 0_EN US 20...

Page 21: ...placing the battery Replace the battery as described in the MEMOLUB third party documenta tion Replacing the battery SERVICE MANUAL Automatic lubrication system Memolub HPS 9007199349414283_v2 0_EN US...

Page 22: ...Replacing the battery SERVICE MANUAL Automatic lubrication system Memolub HPS 9007199349414283_v2 0_EN US 22...

Page 23: ...rnative manu facturers The following tables show the specifications of the lubricants Please inform your manufacturer accordingly They will then suggest an alternative from their product range Low tem...

Page 24: ...2 Lubricant table Lubrication ex works Specifica tion Lubrica tion quantity Location of appli cation Cate gory Castrol Longtime PD 2KP2K 30 in accordance with DIN 51502 Automatic lubrica tion system...

Page 25: ...matic lubrication system is pressurized during operation If mainte nance and repairs are performed without depressurizing the system people can be severely injured Wear protective goggles Depressurize...

Page 26: ...Output closed and the headless set screw is mounted in the connecting pas sage Remove headless set screw Chapter 2 2 1 2 2 15 Lubrication points are supplied too lit tle or not at all Air in the autom...

Page 27: ...progressive distributor 4 13 Fig 2 6 All outputs open the internals of the progressive distribu tor are shown in simplified form 14 Fig 2 7 Output closed the internals of the progressive distributor a...

Page 28: ...Illustrations SERVICE MANUAL Automatic lubrication system Memolub HPS 9007199349414283_v2 0_EN US 28...

Page 29: ...f the progressive distributor 17 Table 4 1 Lubricants Guideways racks and pinions 19 Table 6 1 Lubricants Automatic lubrication system Memolub 23 Table 6 2 Lubricants Automatic lubrication system Memo...

Page 30: ...List of tables SERVICE MANUAL Automatic lubrication system Memolub HPS 9007199349414283_v2 0_EN US 30...

Page 31: ...ive distributor 11 H Headless set screw 14 15 L Lubricants 23 Lubrication cycle 17 Lubrication quantity 17 M Malfunctions 25 O Output Closed 15 Open 14 P Progressive distributor Function 11 R Replacin...

Page 32: ...Index SERVICE MANUAL Automatic lubrication system Memolub HPS 9007199349414283_v2 0_EN US 32...

Page 33: ...dustrie Nord CH 4900 Langenthal Switzerland Phone 41 62 916 91 91 Fax 41 62 916 91 50 E mail info ch gudel com www gudel com chrgal 2 0 10 07 2019 SERVICE MANUAL Automatic lubrication system Memolub H...

Page 34: ...G DEL AG Industrie Nord CH 4900 Langenthal Switzerland Phone 41 62 916 91 91 info ch gudel com www gudel com...

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