handles (10,11). A zero position of the slide track is set by
using a dimension on the handles scale. One division on
the scale corresponds with 0,02mm on the table track. If the
axes of the slide track (X,Y) are not in use, it is
recommended to clip them with clutching lever (22).
Turning the milling head
(pict. 1, 2, 11-13)
To mill beveled edges or V-grooves, the milling head can be
turned to the left or right about 45°. Warning: before you
start adjusting, make sure that the machine s fixed to the
table properly!
Turn the machine off. Hold the milling head (1) by hand to
prevent it from tilting. Loose the fastening nut (13) with flat
wrench (SW36). Unblock the neutral fixing device (23) by
pulling it out. Set the desirable angle on the angle scale
(24). Tighten up the fastening nut (13) again.
Lead calibration for mitre cuts
(pict. 14)
Distance between slide surfaces of cross and longitudinal
slides and milling head can change when using extensively.
To ensure perfect function and movement, the lead for mitre
cuts should be calibrated circa once a year. Loose up a
jam-nuts (25). Adjust the calibration bolts (26) so there is an
even pressure made on the lead for mitre cuts on each
calibration bolt. Hold the calibration bolt (26) with alien
wrench (3mm) in position and tighten up the jam-nut back
again. Tip: Tighten up the calibration bolts evenly, start
always from outside on both sides, to achieve unified
adjustment.
Processing
Drilling and deep milling
Insert a chuck and a tool as described and secure it with a
pulling rod. Tighten up the chuck with chuck key. Set right
revolutions (see paragraph “Revolutions setting”). Fix a
workpiece firmly using machine vice or by using clamping
clips. Move the cross-table (2) into desirable position
(direction X a Y). Adjust a depth stop (see “Normal feed of
the milling head”) and make sure that a workpiece will not
come into contact with a tool. Remove objects you are not
using away from a work place. Turn the machine on and set
right spindle revolutions by revolution selection switch (6).
Drill or mill now. Warning: when drilling large holes, drill
ahead with small drill first. Take the drill out of a workpiece
regularly to get the chips out of the hole. You will get a
drilling or milling depth by adjusting a depth stop (12). After
you are done with your work put the milling head back to
the upper position and turn the machine off. Clean up the
machine and the chucking device and grease them up
possibly.
Counter boring and centralizing drilling
Please take into account that counter boring is done with
low cutting speed and small feed, while centralizing drilling
with high cutting speed and small feed.
Face milling
Fix a chuck and a tool and secure it by pulling rod (19).
Tighten up a chuck with a chuck key. Set the right
revolution range. Warning: Do not change the revolution
ranges (1 and 2) while the spindle is spinning! Fix a
workpiece firmly using machine vice or by using clamping
clips. Move the cross-table (2) into desirable position
(direction X and Y). Adjust a depth stop (see “Normal feed
of the milling head”) and make sure that a workpiece will not
come into contact with a tool. Remove objects you are not
using away from a work place. Turn the machine on and set
right spindle revolutions by revolution selection switch (6).
Mill now. Adjust the cross-table by using manual handles in
a direction X and Y. After you are done with your work put the
milling head back to the upper position and turn the machine
off. Clean up the machine and the chucking device and grease
them up possibly.
After using the machine, working table must be cleaned and
greased again.
Checking, maintenance and keeping
Plug the power cord out of the socket prior to maintaining! Carry
out the machine maintenance regularly (depending on how
often you use it). Document all maintenance jobs.
Keep a taper shank and the mill clean. If not in use store it in a
box. Check the whole function of electric circuit (switches,
sockets, contacts, etc.). To prevent major damage and injuries,
please contact our customer service when dealing with
malfunctions that don’t belong to regular maintenance. You will
find the customer service address in the warranty card. Check
the mobility of the milling head and make sure it will not get
loose.
Check the overshoots at the spindle. Check if all bolt
connections are tightened up.
Lubrication
To get good working results and to protect the machine against
rust, it must be lubricated regularly. Spread out the lubricant
evenly by brush or non-felted cloth.
Places to be lubricated and lubricants:
All metal machine parts:
lubricating oil
Toothed rod on a post:
lubricating oil
Machine table:
lubricating oil
Fine feed mechanism:
lubricating oil
Sliding spindle of the longitudinal slides: lubricating oil
Sliding spindle of the cross slides:
lubricating oil
Prismatic lead of the milling head:
lubricating grease
Turning bearing of the milling head:
lubricating grease
Prismatic lead of the cross slides: lubricating
grease
Prismatic lead of the longitudinal slides: lubricating grease
Replacement of a power cord
In case of damage power cord, it must be replaced by
manufacturer or by customer service or other qualified person,
to prevent danger.
Cleaning
Pull the power cord out of the socket before every cleaning.
Keep the safety devices, ventilation holes and motor guard dust
and dirt free if possible. Wipe the machine with a clean piece of
cloth or blow it with low pressure pressurized air. We
recommend cleaning the machine after every use immediately.
Clean the machine regularly with dump cloth and soap water.
Do not use chemical detergents and dissolvent that could
damage plastic parts of the machine. Keep the machine out of
the water.
Maintenance
There are no other parts inside the machine that require
maintenance.
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