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GSi VersaLoop Owner'S Manual Download Page 52

This equipment shall be installed in accordance with the

current installation codes and applicable regulations

which should be carefully followed in all cases.

Authorities having jurisdiction should be consulted

before installations are made.

1004 E. Illinois St.

Assumption, IL 62510-0020

Phone: 1-217-226-4421

Fax: 1-217-226-4420

www.gsiag.com

GSI is a worldwide brand of AGCO Corporation.

Copyright © 2014 by GSI Group
Printed in the USA

CN #315087

Summary of Contents for VersaLoop

Page 1: ...VersaLoop Models Owner s Manual PNEG 1966 Version 1 0 Date 11 05 14 PNEG 1966...

Page 2: ...2 Pneg 1966 VersaLoop...

Page 3: ...Motor Installation 21 Non drive End Installation 22 Drive End Installation 23 Chain and Paddles Installation 24 Chapter 5 Accessories 27 Hopper Installation 27 Discharge Spout Installation 28 Dischar...

Page 4: ...NOTES 4 Pneg 1966 VersaLoop...

Page 5: ...d precautions that exist and to inform others as required Unqualified persons must stay out of the work area at all times Alterations shall not be made to the equipment Alterations can produce dangero...

Page 6: ...aLoop is OFF TAGGED and LOCKED Be aware that when stopped the drive chain and paddles may move unexpectedly due to the weight of grain held in angled tubes Wherever possible run the VersaLoop to empty...

Page 7: ...serious injury or death This symbol indicates a potentially hazardous situation which if not avoided may result in serious injury or death This symbol indicates a potentially hazardous situation whic...

Page 8: ...need assistance contact your dealer Operate Motor Properly All electrical connections should be made in accordance with the National Electric Code US or Canadian Electrical Code CEC Be sure equipment...

Page 9: ...nt Safety Decals The safety decals on your equipment are safety indicators which must be carefully read and understood by all personnel involved in the installation operation service and maintenance o...

Page 10: ...w is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Da...

Page 11: ...d chain and paddles The horsepower of the motor is determined by the angle of operation required The Versa Loop is usually categorized as 8 in and 10 in systems based on the tube section diameter Oper...

Page 12: ...20 168 108 74 56 52 25 210 136 92 70 65 30 255 162 112 85 78 Recommended Motor Overload Protection To protect the gearbox and motor from extreme overload situations follow the below chart when sizing...

Page 13: ...0 1 qrt 0 1 L 0 1 qrt 0 1 L 0 5 qrt 0 4 L 0 53 qrt 0 5 L 15 34 0 6 qrt 0 5 L 0 7 qrt 0 6 L 1 2 qrt 1 1 L 2 2 qrt 2 1 L 35 54 0 9 qrt 0 8 L 1 0 qrt 0 9 L 2 1 qrt 2 0 L 3 5 qrt 3 3 L 55 60 1 1 qrt 1 0...

Page 14: ...NOTES 14 Pneg 1966 VersaLoop...

Page 15: ...l start up and break in period the operator should be aware of any unusual vibrations or noises VersaLoop Standard Operation During the regular operation of the VersaLoop one person shall be in positi...

Page 16: ...ource turned off Precaution should be made to prevent anyone from operating the machine when the operator is away from the work area A main power disconnect switch capable of being locked only in the...

Page 17: ...haft of the drive end section A Refer to Gear box and Motor Installation page 21 The right hand left hand orientation is determined by the layout 3 Install the tube sections C and drive end A section...

Page 18: ...Chapter 4 Assembly Figure 4 1 Typical Layout A Drive end E Gearbox B Non drive end F Tube clamp C Tube section G Connecting band D Motor H Tube support 18 Pneg 1966 VersaLoop...

Page 19: ...in hex bolt B Connecting band D 3 8 nut 5 Repeat steps 1 to 4 for the other tube sections 6 Locate an area on open level ground accessible to chain hoist or other lifting devices where the Ver saLoop...

Page 20: ...Chapter 4 Assembly Figure 4 3 Upper and lower tube sections A Lower tube section G 3 8 x 1 1 2 in hex bolt E Tube support H 3 8 nut F Tube clamp I Upper tube section 20 Pneg 1966 VersaLoop...

Page 21: ...m with bolts IMPORTANT Make sure to install the shaft protective covers F inside the mounting bracket when installing the bolts and the nuts Bend the covers at the top and the bottom to the inside of...

Page 22: ...ed tube section C upper and lower tubes 3 Join one end of the tube section C upper and lower tubes to the tube sections in the non drive end A 4 Center the connecting band B over the tube section conn...

Page 23: ...tube section C upper and lower tubes to the tube sections in the drive end A 4 Center the connecting band B over the tube section connections 5 Position the joint of the connecting band B so that the...

Page 24: ...om working loose and causing the chain to break 1 Remove the end covers A from the drive end Figure 4 7 Removing the end covers A End Covers 2 Insert the chain and paddle through the bottom tube from...

Page 25: ...he adjusting screw to tighten the chain 7 Make sure that the sprocket shaft is square to the housing by measuring the shaft position on both sides of the housing 8 The chain should be tightened until...

Page 26: ...NOTES 26 Pneg 1966 VersaLoop...

Page 27: ...the correct orientation 2 Install flange bolts E and flange nuts F to secure the inlet hopper NOTE Install the inlet hopper depending on the application drive end shown for reference Figure 5 1 Insta...

Page 28: ...application non drive end shown for reference Figure 5 2 Installing the discharge spout A DBR 080012 8 in non drive end assembly DBR 100019 10 in non drive end assembly B DBR 080040 BS 8 in 45 degree...

Page 29: ...ed location 2 Cut exact lengths if necessary of other tube sections to locate the discharge unit in its proper place NOTE When cutting tubes to exact length the ends must be cut square and any burrs o...

Page 30: ...side diameter 1 Center the connecting band C over the tube section B and bypass inlet A upper tube 2 Install the bolts D and nuts E on the connecting bands C 3 Follow the same procedure to install the...

Page 31: ...e drop through gate assembly B to the dis charge end A spout NOTE Install the drop through gate assembly depending on the application non drive end shown for reference Figure 5 5 Installing the drop t...

Page 32: ...NOTES 32 Pneg 1966 VersaLoop...

Page 33: ...kout the drive for adjustments servicing or cleaning Never clean adjust or lubricate a machine that is in operation Covers Check the covers to see if they are properly adjusted and fastened securely C...

Page 34: ...and the cotter pins are bent back correctly Check the locknuts used to fasten the paddles to the chain brackets They should be tightened to a torque of 20 ft lbs 26 N m Spray a light coating of oil on...

Page 35: ...oper chain tension should allow only a minimum rota tion of 3 4 in refer to Chain and Paddles Installation page 24 2 For chain adjustment loosen the two jam nuts C on the VersaLoop chain adjusting scr...

Page 36: ...them level to the gearbox housing This must be done in order to fit shaft cover to gearbox housing Figure 6 3 Gearbox flange removal A Socket cap screw C Spring pin B Gearbox flange D Gearbox 4 Locate...

Page 37: ...Chapter 6 Maintenance and Troubleshooting Figure 6 4 Gearbox flange assembly on the opposite side B Gearbox flange D Gearbox C Spring pin Pneg 1966 VersaLoop 37...

Page 38: ...ring full capacity Make sure that grain is not over running the discharge gate and returning to the fill point High moisture grain will move at a lower capacity than dry grain Check for obstructions i...

Page 39: ...opics Covered in this Chapter Non Drive End Assembly 8 in Drive End Assembly 10 in Drive End Assembly Chain and Paddle Assembly By Pass Inlet Intermediate Supports Parts Drive Kits Parts Pneg 1966 Ver...

Page 40: ...seal D GK1343 Bearing flange with lock collar E DBR 080021 Sprocket shaft F S 9177 Key G PT1086 Sprocket H DBR 080065 BS Cover plate I DBR 080008 BS Access panel J S 6500 1 2 13 x 2 1 2 in bolt K S 23...

Page 41: ...e with lock collar E 8101029 Sprocket shaft F S 9177 Key G PT1086 Sprocket H DBR 100016 BS Cover plate I DBR 100014 BS Access panel J S 8068 5 8 11 x 2 1 2 in bolt K S 3208 5 8 in lock washer L S 9259...

Page 42: ...Chapter 7 Parts 8 in Drive End Assembly Figure 7 2 8 in drive end assembly 5 10 HP Figure 7 3 8 in drive end assembly 15 20 HP and 25 HP 42 Pneg 1966 VersaLoop...

Page 43: ...ke up weldment 5 10 HP K DBR 000017 Take up rod assembly L S 8905 Nut M GK1343 Bearing flange with lock collar N S 8906 Nut O DBR 080065 BS Cover plate P DBR 080029 BS Grate assembly Q S 6500 1 2 13 x...

Page 44: ...Chapter 7 Parts 10 in Drive End Assembly Figure 7 4 10 in drive end assembly 10 HP Figure 7 5 10 in drive end assembly 15 20 HP and 25 30 HP 44 Pneg 1966 VersaLoop...

Page 45: ...up weldment 5 10 HP K DBR 000017 Take up rod assembly L S 8905 Nut M GK2004 Bearing flange with lock collar N S 8906 Nut O DBR 100016 BS Cover plate P DBR 100025 BS Grate assembly Q S 8068 5 8 11 x 2...

Page 46: ...8081145 Paddle 8 in 8101145 Paddle 10 in B S 8324 5 16 in nut C S 845 5 16 in flat washer D S 7470 5 16 x 1 in flange bolt E S 9159 1 8 in x 3 4 in cotter pin F CE 00766 Connecting link 81 x HH with...

Page 47: ...n by pass inlet weldment DBR 100056 BS 10 in by pass inlet weldment B DBR 000033 BS 8 in and 10 in by pass inlet hogback C S 3550 5 16 18 x 1 in carriage bolt D S 10168 5 16 in flange nut E DBR 080063...

Page 48: ...mediate supports Table 7 6 Intermediate supports Parts Callout Description 8 in DBR 08SPPT 10 in DBR 10SPPT A Half band DBR 080064 Y DBR 100062 Y B Tube support weldment DBR 080015 Y DBR 100022 Y C Ha...

Page 49: ...r Box DBR 000022 DBR 000023 DBR 000024 DBR 000025 B Shaft Cover DBR 000026 DBR 000026 DBR 000027 DBR 000028 C Hardware Kit DBR 000029 DBR 000029 DBR 000030 DBR 000031 D Shaft Key stop plate DBR 000035...

Page 50: ...NOTES 50 Pneg 1966 VersaLoop...

Page 51: ...60th month from the date of purchase extended warranty period During the extended warranty period GSI will replace the frame or basket components that prove to be defective under normal conditions of...

Page 52: ...uld be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226...

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