GSi PNEG-222 Installation Manual Download Page 38

38

PNEG-222

 48' Diameter Bin Cor-Lok and Cut-Lok Flooring

13. 20 Gauge Floor Support Requirements

20 Gauge Grandstand Chart - 2.66" Corrugation

Narrow/2.66" Corrugation - 20 Gauge Grandstand Floor Support Chart

* For Aeration Systems recessed in the concrete, add one ring for proper spacing.

When using FL-3102-3 or FL-3102-6 (3", 6") Grandstands, increase the listed quantities by 33% 
(Standard Quantity x 1.33).

Quantities of Grandstands are minimum required for installation - Due to varying conditions 
and construction techniques at floor and wall penetrations, additional supports may need to 
be ordered.

How to read the chart:

 For example, a 12' diameter bin with 7 rings would have spacing of 54/27 (the top 

numbers). Meaning A=54" and B=27". The number of supports needed would be 62, (the bottom number).

Full Floor Supports Required for Plank Type Flooring 2.66" Corrugation 

(* Based upon 13-1/2" or taller floor heights)

Dia.

12

15

18

21

24

27

30

33

36

39

42

45

48

54

60

72

75

78

90

105

Rings

3

57/27

62

4

54/27

62

58/29

80

54/27

120

5

54/27

62

58/29

80

54/27

120

52/26

160

56/28

205

54/27

249

54/27

304

50/25

390

50/25

470

50/25

576

6

54/27

62

54/27

88

54/27

120

52/26

160

52/26

215

48/24

275

50/25

333

50/25

390

48/24

487

48/24

586

48/24

695

48/24

806

48/24

909

44/22

1196

44/22

1430

7

54/27

62

52/26

96

48/24

138

50/25

168

48/24

225

48/24

275

48/24

347

46/23

425

44/22

523

46/23

606

44/22

735

44/22

836

44/22

933

42/21

1236

42/21

1477

8

48/24

70

48/24

100

48/24

144

46/23

182

46/23

230

46/23

300

44/22

363

44/22

435

44/22

523

44/22

624

42/21

750

42/21

866

42/21

977

40/20

1296

40/20

1544

9

48/24

70

48/24

100

42/21

144

42/21

190

42/21

243

44/22

303

42/21

387

42/21

465

40/20

565

42/21

656

40/20

790

40/20

906

40/20

1019

38/19

1346

36/18

1697

10

42/21

75

42/21

110

42/21

144

42/21

190

42/21

250

42/21

309

40/20

397

40/20

479

38/19

597

38/19

716

38/19

820

36/18

986

36/18

1109

34/17

1486

34/17

1779

11

42/21

75

42/21

110

42/21

144

42/21

190

40/20

265

40/20

319

38/19

417

36/18

525

36/18

620

36/18

746

34/17

900

34/17

1036

34/17

1163

32/16

1566

32/16

1883

12

38/19

80

40/20

115

40/20

154

40/20

202

38/19

280

38/19

345

36/18

441

34/17

550

34/17

659

34/17

786

32/16

950

32/16

1096

32/16

1230

30/15

1660

30/15

1993

26/13

3300

26/13

3580

26/13

3870

24/12

5520

22/11

8110

13

38/19

80

38/19

120

38/19

166

36/18

220

36/18

290

36/18

360

34/17

470

32/16

600

32/16

710

30/15

880

30/15

1010

30/15

1160

28/14

1390

1660
1760

26/13

2300

24/12

3540

24/12

3840

24/12

4150

22/11

5960

20/10

8820

14

34/17

90

34/17

130

34/17

180

34/17

230

34/17

300

34/17

380

32/16

500

30/15

630

30/15

750

28/14

930

28/14

1070

26/13

1310

26/13

1480

26/13

1870

24/12

2460

22/11

3820

22/11

4410

22/11

4480

20/10

6480

18/9

9680

15

32/16

95

32/16

140

32/16

190

32/16

250

32/16

320

32/16

400

30/15

520

28/14

670

28/14

790

26/13

990

26/13

1140

24/12

1400

24/12

1590

24/12

2000

22/11

2650

22/11

3820

20/10

4500

20/10

4870

18/9

7120

18/9

9680

16

30/15

100

30/15

150

30/15

205

30/15

260

28/14

360

28/14

450

28/14

550

28/14

670

26/13

840

24/12

1060

24/12

1220

24/12

1400

22/11

1710

22/11

2160

20/10

2880

20/10

4150

20/10

4500

18/9

5340

18/9

7120

16/8

10760

17

28/14

106

28/14

160

28/14

215

26/13

290

26/13

380

26/13

480

26/13

590

26/13

710

24/12

900

24/12

1060

22/11

1320

22/11

1510

20/10

1860

20/10

2350

20/10

2880

18/9

4550

18/9

4950

18/9

5340

16/8

7910

16/8

10760

18

26/13

110

26/13

170

24/12

240

24/12

310

24/12

400

24/12

510

24/12

630

24/12

760

24/12

900

22/11

1140

22/11

1320

20/10

1640

20/10

1860

18/9

2570

18/9

3170

16/8

5060

16/8

5500

16/8

5940

16/8

7910

14/7

12150

19

24/12

180

24/12

240

22/11

340

22/11

440

22/11

550

22/11

680

22/11

820

22/11

970

22/11

1140

20/10

1430

20/10

1640

18/9

2040

18/9

2570

16/8

3520

16/8

5060

16/8

5500

16/8

5940

14/7

8920

14/7

12150

20

22/11

190

22/11

260

22/11

340

22/11

440

22/11

550

20/10

740

20/10

890

20/10

1060

20/10

1240

20/10

1430

18/9

1800

18/9

2040

16/8

2860

16/8

3520

14/7

5710

14/7

6200

14/7

6710

14/7

8920

12/6

13990

21

20/10

370

20/10

470

20/10

740

20/10

740

20/10

890

20/10

1060

20/10

1240

18/9

1570

18/9

1800

16/8

2270

16/8

2860

14/7

3970

14/7

5710

14/7

6200

14/7

6710

12/6

10280

12/6

13990

22

18/9

400

18/9

520

18/9

660

18/9

810

18/9

970

18/9

1160

18/9

1360

18/9

1570

16/8

2000

16/8

2270

16/8

2860

14/7

3970

12/6

6580

12/6

7140

12/6

7730

12/6

10280

23

18/9

400

18/9

520

16/8

730

16/8

900

16/8

1080

16/8

1290

16/8

1510

16/8

1740

16/8

2000

16/8

2270

14/7

3230

14/7

3970

12/6

6580

12/6

7140

12/6

7730

24

16/8

450

16/8

580

16/8

730

16/8

900

16/8

1080

16/8

1290

16/8

1510

16/8

1740

16/8

2000

14/7

2560

14/7

3230

12/6

4570

12/6

6580

12/6

7140

25

14/7

500

14/7

650

14/7

820

14/7

1010

14/7

1220

14/7

1450

14/7

1700

14/7

1960

14/7

2260

14/7

2560

14/7

3230

12/6

4570

26

14/7

820

14/7

1010

14/7

1220

14/7

1450

14/7

1700

14/7

1960

14/7

2260

14/7

2560

12/6

3720

12/6

4570

27

12/6

950

12/6

1160

12/6

1410

12/6

1670

12/6

1960

12/6

2260

12/6

2600

12/6

2950

12/6

3720

12/6

4570

28

12/6

950

12/6

1160

12/6

1410

12/6

1670

12/6

1960

12/6

2260

12/6

2600

12/6

2950

12/6

3720

29

12/6

950

12/6

1160

12/6

1410

12/6

1670

12/6

1960

Support spacing
support quantity

Floor styles list in order of

increasing strength 18 Gauge 

Cor-Lok Cut-Lok

18 Gauge Cor-Lok or Cut-Lok 

if diameter and number of rings 

are in shaded area. 

Dura-lok floors and

Monorail supports are

required if diameter and 

number of rings are in bottom 

unshaded area.

Support spacing
support quantity

Cut-Lok only if diameter and 

number of rings are in bottom 

unshaded area.

Summary of Contents for PNEG-222

Page 1: ...PNEG 222 48 Diameter Bin Cor Lok and Cut Lok Flooring and Grandstand Layout Installation Manual PNEG 222 Version 3 0 Date 09 30 15...

Page 2: ...ok and Cut Lok Flooring All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make ch...

Page 3: ...Grandstand Layouts 33 Maximum Wall Height 28 48 Cor Lok Cut Lok and 20 Gauge Grandstand Layout 2 66 Corrugated Bins 5 Rings and 4 00 Corrugated Bins 4 Rings 28 48 Cor Lok Cut Lok and 20 Gauge Grandst...

Page 4: ...f lading to justify their claim to the transport company THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed This warranty provides you the...

Page 5: ...ith the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction must be consulted before installations are made When neces...

Page 6: ...N NOTICE This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoide...

Page 7: ...p and back ST 0004 1 Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs...

Page 8: ...rnal pressure from fans or other air moving systems The manufacturer does not warrant this type of roof damage Adequate ventilation or makeup air devices should be provided for all powered air handlin...

Page 9: ...afety Sign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and p...

Page 10: ...decal contact us to receive a free replacement GSI Decals 1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 Location Decal Decals Description Located next to aeration system DC 995 Caution...

Page 11: ...ion another person outside the bin 4 Avoid the center of the bin 5 Wear proper breathing equipment or respirator Failure to heed these warnings will result in serious injury or death DC GBC 1A GSI GRO...

Page 12: ...of sheets and other closely packed galvanized materials should be stored in a dry climate controlled building If outdoor storage is unavoidable the materials should be stored so that they are raised a...

Page 13: ...ation Fan Placement Diagram For uniform air flow place the fans in relation to the unloading tube as shown in Figure 4A Floor planks should be perpendicular to the unloading tube Figure 4A Ref Descrip...

Page 14: ...d layout for wall heights under 32 feet For taller bins grandstand quantity as well as dimensions A and B are given on Page 38 and Page 39 for 20 gauge 1 Layout centerlines of tank Make sure one cente...

Page 15: ...e flat edge of the floor plank is facing the bin wall and the open channel edge E is facing towards the center of the bin See Figure 4C Position the supports for the first shortest floor plank accordi...

Page 16: ...vided by three inches B 3 of plank unsupported beside the bin wall there should be a support on that plank or a support on each of the planks adjacent to it such that no more than Dimension B divided...

Page 17: ...oth plank lengths have been butted together Each splice has to be installed as each row of planks are installed Figure 4E shows the layout of the undersplice plates A and the screw pattern used to sec...

Page 18: ...lice under the planks Make sure the undersplice extends 3 across each plank The splice should extend 3 under each plank The splice should be screwed in place as shown in Figure 4E on Page 17 3 Repeat...

Page 19: ...ndersplice B to the planks using two 2 self tapping screws C per splice to hold it in place See Figure 4G 4 Place the oversplice A over the length of the plank splice seams 5 Install the oversplice A...

Page 20: ...22 48 Diameter Bin Cor Lok and Cut Lok Flooring 5 Grandstand Identification 20 Gauge Grandstand Identification Figure 5A 20 Gauge Plenum Clearance Grandstand Color Code 11 7 8 Blue 14 3 8 White 17 3 1...

Page 21: ...clockwise After floor is in place place 1 1 4 bolts through pre punched holes in sidewall Bolt heads should be on outside of bin See Figure 6B to determine the correct sequence for placing the nuts an...

Page 22: ...ut Lok Flooring 7 Grandstand Layout at Center Well for Recirculating System Figure 7A Ref Description A See appropriate layout for spacing B Approximate location for additional supports around center...

Page 23: ...on E See appropriate layout for grandstand spacing F New Splice at Well Locations G Cut short side planks to allow off fall of long pieces cut for well installation to be installed opposite the long p...

Page 24: ...24 PNEG 222 48 Diameter Bin Cor Lok and Cut Lok Flooring 9 48 Cor Lok Cut Lok Plank Order Figure 9A Support all center wells to concrete...

Page 25: ...2B 15 8 188 13A 18 3 219 13B 16 3 195 14A 18 9 225 14B 16 9 201 15A 19 3 231 15B 17 3 207 16A 19 9 237 16B 17 9 213 17A 20 2 242 17B 18 2 218 18A 20 7 247 18B 18 7 223 19A 21 0 252 19B 19 0 228 20A 21...

Page 26: ...14 3 171 14A 20 9 249 14B 14 9 177 15A 21 3 255 15B 15 3 183 16A 21 9 261 16B 15 9 189 17A 22 2 266 17B 16 2 194 18A 22 7 271 18B 16 7 199 19A 23 0 276 19B 17 0 204 20A 23 4 280 20B 17 4 208 21A 23 8...

Page 27: ...ns 6 Rings Maximum Figure 11A NOTE Every other row to be staggered Unsupported ends of floor pieces not to exceed 6 inches 10 Supports per tank were added for center well See center well grandstand la...

Page 28: ...ngs Figure 12A NOTE Every other row to be staggered Unsupported ends of floor pieces not to exceed 8 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of...

Page 29: ...TE Every other row to be staggered Unsupported ends of floor pieces not to exceed 8 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of flooring must st...

Page 30: ...ngs Figure 12C NOTE Every other row to be staggered Unsupported ends of floor pieces not to exceed 7 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of...

Page 31: ...ngs Figure 12D NOTE Every other row to be staggered Unsupported ends of floor pieces not to exceed 7 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of...

Page 32: ...TE Every other row to be staggered Unsupported ends of floor pieces not to exceed 7 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of flooring must st...

Page 33: ...TE Every other row to be staggered Unsupported ends of floor pieces not to exceed 6 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of flooring must st...

Page 34: ...TE Every other row to be staggered Unsupported ends of floor pieces not to exceed 6 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of flooring must st...

Page 35: ...ngs Figure 12H NOTE Every other row to be staggered Unsupported ends of floor pieces not to exceed 6 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of...

Page 36: ...TE Every other row to be staggered Unsupported ends of floor pieces not to exceed 5 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of flooring must st...

Page 37: ...TE Every other row to be staggered Unsupported ends of floor pieces not to exceed 5 inches 2 Supports per tank were added for center well not shown on layouts IMPORTANT First piece of flooring must st...

Page 38: ...12 2460 22 11 3820 22 11 4410 22 11 4480 20 10 6480 18 9 9680 15 32 16 95 32 16 140 32 16 190 32 16 250 32 16 320 32 16 400 30 15 520 28 14 670 28 14 790 26 13 990 26 13 1140 24 12 1400 24 12 1590 24...

Page 39: ...51 30 15 1156 30 15 1303 30 15 1660 28 14 2160 28 15 3550 24 12 3850 24 12 4160 24 12 5970 20 10 8820 10 36 18 90 34 17 130 34 17 180 34 17 230 34 17 300 34 17 380 32 16 500 32 16 600 30 15 750 28 14...

Page 40: ...984 A into its three 3 components 3 Lay the flashing supports A on top of the flooring and weld the flashing supports A to the stiffener as close as possible Fasten the flashing to the wall flashing s...

Page 41: ...upports are installed at an angle in an overlapping pattern so the ends will overlap See floor layouts in Figure 15B on Page 44 6 Install the channel lock flooring on the first two 2 rows of supports...

Page 42: ...NEG 222 48 Diameter Bin Cor Lok and Cut Lok Flooring The following Figure 15A show methods of support placement to achieve the necessary spacing close to discharge augers and sumps Figure 15A 24 30 Sp...

Page 43: ...2 8 48 2 10 60 2 12 84 2 14 88 2 14 24 26 36 2 8 56 2 10 74 2 12 92 2 14 104 2 14 27 24 44 2 8 62 2 10 76 2 12 92 2 14 112 2 14 32 20 54 2 10 64 2 12 84 2 14 106 2 16 130 2 18 40 16 58 10 14 80 12 16...

Page 44: ...port Instructions 44 PNEG 222 48 Diameter Bin Cor Lok and Cut Lok Flooring Figure 15B Example showing 30 spacing Example showing 24 spacing with supports doubled 12 spacing in the center for recircula...

Page 45: ...s Grain Depth at Bin Wall ft Spacing in 31 34 37 1 40 3 43 4 Full Double Single Full Double Single Full Double Single Full Double Single Full Double Single 18 30 98 2 14 116 2 16 136 2 18 160 2 20 182...

Page 46: ...152 16 24 53 12 66 10 18 94 12 22 126 14 24 164 16 28 68 10 78 10 22 110 12 26 150 14 28 194 16 32 16 24 and 12 64 10 8 78 12 10 96 14 12 114 16 14 for Grain Flow Bin Diameter Number of Supports Grain...

Page 47: ...H PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set...

Page 48: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...

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