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GSi BFT 12 Assembly Manual Download Page 13

Bulk  Feed  Tanks

 

13

 

PNEG­257

  12'­21' BFT 

Safety

 

Bulk  Feed  Tank  Assembly  Manual  General  Instructions

 

First, read the Assembly Manual completely before 
starting to assemble your Bulk Feed Tank. Check your 
shipment with the packing list to be sure there are no 
shortages. 

1.  Decal protective mask must be removed when 
assembling tank. Mask may become difficult to re­ 
move if left exposed to sunlight. 

2.  Vertical seams

must be staggered

on all sidewall 

rings. 

3.  When legs extend up two rings, the leg holes must 
be in

alignment

in the bottom two rings. 

4.  All hopper seams and the hopper collar use truss 
head bolts. The heads of the bolts must be on the

 

inside

of the tank. 

5.  All bolts are to be tightened from the

nut side 

only.   Do not allow bolt heads to spin.

 

6.  Hex head bin bolts are used on all sidewall and 
roof seams with the bolt heads on the

outside

of the 

bin. 

7.  Hex head bolts are to be used on all leg to sidewall 
connections with the bolt heads on the inside of the 
tank. 

8.  Drift punches can be used to align holes. 

9.  All vertical sidewall sheet  seams must be over­ 
lapped in the same direction. 

10. Close hole spacing is used at the top of all top 
sidewall sheets and at the bottom of all bottom sidewall 
sheets.

 

Selecting The Proper Site

 

The selected site should be level, firm and free from 
underlying debris. The tank can be installed satisfac­ 
torily on slopes, but as the slope increases, additional 
labor and materials are required for the foundation. 
The concrete foundation surfaces must be level. If 
some fill is required, it should be watered and tamped 
thoroughly to prevent uneven settling from the weight 
of the tank. Good water drainage should be provided 
to prevent water collecting under or around the tank. 
Naturally, the site must allow convenient access for 
easy loading and unloading, plus provide additional 
space for future units. Also, consider the positioning 
of handling equipment, availability of electricity, etc.

 

Tools

 

Tools recommended for assembly of Bulk Feed Tanks. 

Assorted sizes of combination wrenches 
Hammer 
3­12" long drift punches 
1 Large Flathead Screwdriver 
1 Pair of slip joint pliers 
2 Adjustable wrenches 
Ratchet and sockets 
Impact wrenches and sockets (if available).

Summary of Contents for BFT 12

Page 1: ...12 15 18 21 Bulk Feed Tanks BFT GHT Series Assembly Manual PNEG 257 Date 09 02 09 PNEG 257 ...

Page 2: ...Bulk Feed Tanks 2 PNEG 257 12 21 BFT ...

Page 3: ...ol 34 37 Roof Cap 38 RoofAssembly 39 40 Raising the Roof 41 42 HopperAssembly 43 45 Legs Leg Bracing 46 52 Optional Sidewall Ladder 53 Optional Safety Cage 54 56 Raising Bin 57 58 Pneumatic Fill Kit 59 Parts 60 84 Warranty Inside Back Cover All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is re...

Page 4: ...nt components THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed Introduction WARRANTY is provided as part of the company s support program for customers who use and maintain their equipment as described in the manual The warranty is explained on the warranty page located on the inside back cover of this manual This warranty provides you...

Page 5: ...and may lead to serious injury or death SAFETY GUIDELINES DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING indicates a potentially hazardous situation whi...

Page 6: ...earance of portable equipment that may be taken to the bin site should be reviewed and considered as well Any electrical control equipment in contact with the bin should be properly grounded and installed in accordance with National Electric Code provisions and other local or national codes This product is intended for the use of grain storage only Any other use is a misuse of the product This pro...

Page 7: ...personnel out of the working area at ALL times Keep your machinery in proper working condi tion Unauthorized modifications to the machine may impair the function and or safety and affect machine life If you do not understand any part of this manual and need assistance contact your dealer Read and Understand Manual PRACTICE SAFE MAINTENANCE Understand service procedures before doing work Keep area ...

Page 8: ...e job Safety glasses should be worn at all times to protect eyes from debris Wear gloves to protect your hands from sharp edges on plastic or steel parts A respirator may be needed if a hog house has poor ventilation Waste fumes can be toxic Wear hard hat and steel toe boots to help pro tect your head and toes from falling debris Remove all jewelry Tuck in any loose or dangling shoe strings Long h...

Page 9: ...side a dry building should be done if at all possible Where outdoor storage is unavoidable the materials should be raised out of contact from the ground or vegetation Stacking and spacing materials should not be corrosive or wet Materials must be protected from the weather Weather protection that permits more air movement around the bundles is best The storage method of the roof bundles and sidewa...

Page 10: ...Bulk Feed Tanks 10 PNEG 257 12 21 BFT DC 604 Located on the Cap Latch Control Arm This Page Next Page DC 590 Located on the Cap Latch Control Arm ...

Page 11: ...Bulk Feed Tanks 11 PNEG 257 12 21 BFT Plastic Tie ...

Page 12: ...Bulk Feed Tanks 12 PNEG 257 12 21 BFT DC GBC 1A Located on inside the Peak Cap FOR REPLACEMENT DECALS CONTACT P O BOX 20 1004 E ILLINOIS STREET ASSUMPTION IL 62510 0020 PHONE 217 226 4421 ...

Page 13: ...can be used to align holes 9 Allverticalsidewallsheet seams must be over lapped inthe same direction 10 Close hole spacing is used at the top of all top sidewallsheetsandat thebottomofallbottomsidewall sheets Selecting The Proper Site The selected site should be level firmand free from underlying debris The tank canbeinstalled satisfac torilyonslopes but as theslope increases additional labor and ...

Page 14: ...Bulk Feed Tanks 14 PNEG 257 12 21 BFT Foundation ...

Page 15: ...Bulk Feed Tanks 15 PNEG 257 12 21 BFT Foundation ...

Page 16: ...Bulk Feed Tanks 16 PNEG 257 12 21 BFT Foundation ...

Page 17: ...Bulk Feed Tanks 17 PNEG 257 12 21 BFT Foundation ...

Page 18: ...Bulk Feed Tanks 18 PNEG 257 12 21 BFT Foundation ...

Page 19: ...TRUCTIONS SHALL BE CONSTRUED AS RECCOMENDATIONS ONLY BECAUSE THE ACTUAL INSTALLATION M AY VARY ACCORDING TO LOCAL CONDITIONS THE GSI GROUP ASSUMES NO LIABILITY FOR RESULTS ARISING FROM THE USE OF SUCH RECCOMEND ATIONS 1 1 2 6 1 2 ANCHOR BO LT 5 8 X 8 203mm BOLT WITH A 1 8 THICK X 1 3 4 O D WASHER ON HEAD NUMBER OF RINGS 7 7 NUMBER OF RINGS 2 T 3 2 0 1 0 8 20 225 SQ FT 4 15 8 381 mm 102 mm 5 05 CU ...

Page 20: ...Bulk Feed Tanks 20 PNEG 257 12 21 BFT Foundation ...

Page 21: ...Bulk Feed Tanks 21 PNEG 257 12 21 BFT Foundation ...

Page 22: ...Bulk Feed Tanks 22 PNEG 257 12 21 BFT Foundation ...

Page 23: ...Bulk Feed Tanks 23 PNEG 257 12 21 BFT Foundation ...

Page 24: ...Bulk Feed Tanks 24 PNEG 257 12 21 BFT Foundation ...

Page 25: ...ant Number of rings shown for each tank size are maximums 12 60o tanks have a 6 ring maximum 15 45o and 18 45o tanks have an 8 ring maximum 20 Red 18 Orange 17 Pink Light Blue 16 Blue 15 Brown Red 14 Green 13 Yellow Blue 12 Black 11 Pink 10 Light Blue Model Gauge BFT 12 1 Ring 18 BFT 12 2 Ring 13 20 BFT 12 3 Ring 13 20 20 BFT 12 4 Ring 13 18 20 20 BFT 12 5 Ring 12 16 18 20 20 BFT 12 6 Ring 12 15 1...

Page 26: ...tation when assembling the bin sidewall The upper right corner will have a slot or identifying sticker This corner should be on the inside of the tank when assembled Viewed from Inside Sheet orientation will effect how the sheets lap together SIDEWALL SHEET ORIENTATION 12 ONLY ...

Page 27: ...herefore the first sidewall ring you assemble will be the top ring of your tank Check the various gauges of your tank with the Color Code Chart and begin building accordingly Remember Assemble The Top Ring First Note ring overlap detail above Note See page 25 for proper gauges and Color Code Chart Important The number of rings shown for each tank size are maximums 21 45o and 15 60o tanks have a 6 ...

Page 28: ...lled with the bolt head and its neoprene washer to the out side and the nut to the inside Do not tighten bolts until all sheets are assembled and form a complete ring Remember to attach lifting straps at the bottom of the vertical seams while bolting the sheets to gether These straps coupled to the jacks will enable you to later elevate your tank Now tighten the bolts in sequence start ing from th...

Page 29: ...idewall Note that the roofand sidewall ladders are centered on a roof seam Take notice when placing roofpanel that one edge is bent down This edge is to be placed on the outside ofother roofpanel to forma tight seal Be sure to applytwo stripsofcaulking on all seams Roof Assembly Assemble roofpanels ina counter clockwise manner On bins that willbeequipped withpnuematic fillsystem refer to page 59 t...

Page 30: ... TANK CAULKING 2 STRIPS 5 16 X 3 4 BIN BOLT Peak Ring Caulking PEAK RING COLLAR DETAIL Peak Ring The peak ring may now be in stalled Again use two strips of caulking between peak ring and roof panels refer to photo Note that the peak ring goes to the outside of the roof panels ...

Page 31: ...Bulk Feed Tanks 31 PNEG 257 12 21 BFT Roof ...

Page 32: ... Qty 18 Dia 1 BLK 11680 Ladder Eave Safety Rung 2 2 2 2 BLK 11762 12 BFT Roof Ladder Support Channel 2 2 BLK 11763 15 BFT Roof Ladder Support Channel 2 2 BLK 11764 18 BFT Roof Ladder Support Channel 2 3 S 275 5 16 x 3 4 Bin Bolt 20 22 24 4 BLK 11679 Roof Ladder Rung 4 5 6 5 S 396 5 16 18 Hex Nut 20 22 24 6 BLK 11673 Lower Support Channel Bracket 2 2 2 7 LDR 4002 44 1118mm Sidewall Ladder Section 8...

Page 33: ...f seam One side shown for clarity Use 5 16 bin bolts and nuts for assembly Position Items 6 7 as needed for additional support Possible Cap latch locations Bolt spacing used for roof ladder attachment Bolt spacing used for roof ladder attachment Roof Seam Roof Note Three 3 holes spaces on either side of centerline of ladder Six 6 spaces between brackets ...

Page 34: ...e 1 CAUTION The control arm is spring loaded Be careful when removing shipping retainers Refer to the Control Arm and Ground Control details for component part assembly The peak cap latch hook located opposite the cap hinge latches over the cap hold down bracket Item 20 Ground Control Detail pg 37 One end of theground control chain is secured at the coun terweight arm with a cotter pin See Detail ...

Page 35: ...ecome wrapped around the pivot arm inahighwind condition Bolt the Chain Holder BLK 11949 to the bottomhorizontal row of sidewall holes or field drilland bolt to the leg tie brace SeeDetail 3 Two 2 4 plas tic handles and extra key ring clips are provided for use at the hopper eave to be used as fully open and fully closed cap indi cators Handle KeyRIng ChainHolder BLK 11949 RoofEaveBracket BLK 1195...

Page 36: ...1623 isheldsecurelyin thepreloadedpositionbytheheadofthe 5 16 boltbeneath Ifnecessary placeoneormore5 16 flat washersundertheboltheadtoensure thattheboltcatchestheloop Thecontrolarmisspringloaded Itmustbere leasedwhileonthegroundandbeforeattaching ittothepeakring Failuretodosowillresultin seriousinjury WARNING Lefthinge attachmentholes Righthingeattachment holes Springstop attachmenthole ...

Page 37: ... 10 S 5220 21 S 4663 11 BLK 11503 0 938 x 750 Dia Plastic Spacer Pivot Bracket Cap Hold Down Bracket 3 8 16 Hex Head Locknut Bulk Tank Roof Cap 5 16 18 Hex Lock Nut Grade 2 1 875 Long Spring Spacer De scription 1 Piece Bulk Tank Peak Ring 3 8 16 x 6 5 Hex Head Bolt Grade 5 7 8 9 Hex Nut Grade 2 Latch Counterweight 7 8 9 x 1 5 Hex Head Bolt Peak Cap Latch 5 16 18 x 1 25 Bin Bolt Grade 5 5 16 Wrough...

Page 38: ...K 10022CapLatch Left Hinge AttachmentHoles RightHinge AttachmentHoles S 71205 16 x 3 1 2 Bolt CRP 4654 CapHoldDown CRP 4639 CapHoldDownBracket BLK 10472 BulbSeal Bulb Seal Kit Optional Note Bulb sealkit is included with all pneumatic fill kits When ordered as a separate option specify Part No BLK 10472 Bulb Sealis pressed into place around the lipofthe peak ring ...

Page 39: ... ease roof erection Refer to the accom panying drawings for details Install 6 roof reinforcement angles spaced equally around the tank Reinforcement angle edges are parallel with sidewall sheet and peak ring see views A A and D D The reinforcement angles utilize every other hole in the the peak ring At the sidewall there are 12 spaces between each reinforcement angle on the 18 tank and 10 spaces b...

Page 40: ...EINFORCEMENT ANGLE EDGE IS PARALLEL TO SIDEWALL SHEET ANGLE CAN BE INSTALLED COR RECTLY ONLY ONE WAY Compression Strap Reinforcement Angle Roof Panel View B B Roof Panel Caulking 2 Strips Reinforcement Angle View C C NOTE REINFORCEMENT ANGLE EDGE IS PARALLEL WITH PEAK RING Roof Panel Peak Ring Caulking 2 Strips Reinforcement Angle View D D ...

Page 41: ...t the next ring Be sure to stagger the sheets and select the proper gauge material Lower the tank on the foundation after assembling and tighten ing bolts on each new ring Now re bolt lifting straps to the lowest ring in place thus far NOTE Add outside ladders and other accessories to tank walls as you continue to raise the tank After body sheets are assembled and bolts are tightened raise the tan...

Page 42: ...ger Watch for power lines The craneand anything associated withbuildingthe bin due to height canget inthe wayof power lines 12 60 15 60 LegAttachment for 12 60 15 60 Tanks Only Curved Washer are supplied in the hardware packages These washers must be installed at the Bottom Leg to Sidewall Bolt Connection to the inside of the Hopper Panel as indicated in the Illustration Below Apply caulking in be...

Page 43: ...ce Hopper Overhead View of 18 45o and 21 45o Hopper Sheet Assembly When starting to attach hopper sheets to sidewall it is recommened that the first hopper sheet seam be positioned halfway between leg positions Lap the hopper sheets as shown Use two 2 strips of caulking on all seams at sidewall to hopper and hopper sheet to hopper sheet Use 5 16 x 1 1 4 bin bolts head to outside of tank for attach...

Page 44: ...Panel Bottom Sidewall Sheet 5 16 x 3 4 Truss Head Bolt Flange Nut 16 Hopper Extension Hopper Panel INSIDEOF TANK 22 Hopper Collar Flange Nut 5 16 x 3 4 Truss Head Bolt INSIDEOF TANK Flange Nut INSIDE OF TANK 5 16 x 3 4 Truss Head Bolt 16 Hopper Collar 16 Hopper Extension NOTE EVERY HOLE IN HOPPER SHEET WILL BE UTILIZED Use 5 16 x 3 4 truss head bolt on hopper seams truss head goes on inside of hop...

Page 45: ...ing legs to sidewall reverse normal insertion proce dure on bolts Place hex head and neoprene washer to inside of sidewall leaving threaded por tion of bolt protruding outward This provides for a weather tight seal at the leg attachment loca tion See Leg Size Chart on page 48 before attaching legs Insert bolts frominsideto outside on alllegto tank connections Leg Inside of Tank Installation of Leg...

Page 46: ...portion of bolt protruding outward This provides for a weather tight seal at the leg attachment location NOTE Insert bolts from inside to outside on all leg to tank connections Figure 1 Plug Holes Figure 2 Installing legs to bin with bolt heads on the inside of bin and nuts on the outside Installation of Leg to Sidewall for 15 18 21 BFT Inside ofTank 3 8 Nut S 456 Leg 3 8 x 1 Bin Bolt S 455 ...

Page 47: ...Collar BLK 10854 60 Degree 22 Hopper Collar BLK 10342 22 Hopper Collar Before last hopper panelis attached assemble the hopper extensions if utilized onthehopper collar Use 5 16 truss head bolts and caulk all joints on the hopper extensions and collar Aftercompleting this assembly attach to the hopper panels using 5 16 truss head bolts Be sure to caulk between hopper extensions and hopper panels r...

Page 48: ... with3 8 nuts and bolts and to hopper collar with5 16 hardware Ladder standoffs are attached to legs with5 16 nuts and bolts The diagrams below show typical bracing attachment points to the leg Do not tightenanyhardware untilallbracingis inplace See chart above for dimensions called out in the diagrams below 12 21 Leg Bracing Tank A B C D 12 60o 36 962 66 962 112 359 12 45o 66 962 36 962 15 60o 50...

Page 49: ...sembling the leg will cover either the bottom ring or 1 3 4 rings 56 Refer to this chart to find the correct number of rings your legs will cover Put all legson butdon t tighten bolts until all braces are in place Be sure toput leg braces on properly Refer to pages49 51 Tank Size Hopper No of Rings Length 12 Diameter Tank 45 Degree 1 5 Rings 130 125 12 Diameter Tank 45 Degree 6 7 Rings 154 125 12 ...

Page 50: ...E CROSS TIE LADDER STANDOFF LEG ANCHOR BLK 12046 LADDER STANDOFF LADDER STANDOFF CROSS TIE 16 HOPPER BRACE 22 HOPPER BRACE 8 REQUIRED 199 1 8 Long 12 60 37 939 8mm 37 939 8mm CROSS TIE LADDER STANDOFF CROSS TIE CROSS TIE LADDER STANDOFF LEG ANCHOR BLK 12720 8REQUIRED 1751 8 Long LADDER STANDOFF LADDER STANDOFF CROSS TIE 16 HOPPER BRACE 22 HOPPER BRACE 1 5RING 1 RINGCOVERAGE 6 7RING 1 3 4 RINGCOVER...

Page 51: ...SS TIE LEG ANCHOR LADDER STANDOFF LADDER STANDOFF BLK 12048 15 REQUIRED 231 Long 15 45 22 HOPPER BRACE 16 HOPPER BRACE CROSS TIE LADDER STANDOFF LADDER STANDOFF LEG ANCHOR BLK 12047 50 5 8 939 8mm LADDER STANDOFF LADDER STANDOFF CROSS TIE 15 REQUIRED 172 1 8 Long Bracing Hole Layouts cont All leg to sidewall holes 22 2 666 spacing must be utilized for leg attachment Leg and Leg Bracing ...

Page 52: ...OSS TIE LADDER STANDOFF CROSS TIE LADDER STANDOFF CROSS TIE 22 HOPPER BRACE 16 HOPPER BRACE LADDER STANDOFF LADDER STANDOFF CROSS TIE LEG ANCHOR 55 1 16 CROSS TIE LADDER STANDOFF CROSS TIE LADDER STANDOFF CROSS TIE LEG ANCHOR CROSS TIE LADDER STANDOFF LADDER STANDOFF 16 HOPPER BRACE 22 HOPPER BRACE 55 1 16 BLK 12049 BLK 12050 28 REQUIRED 201 1 2 Long 18 REQUIRED 190 Long Leg and Leg Bracing ...

Page 53: ...2120 3 15 Diameter 60o Hopper BLK 12117 BLK 12119 3 18 Diameter 45o Hopper BLK 12121 BLK 12122 3 21 Diameter 45o Hopper BLK 12123 BLK 12124 4 Cross Tie Brace Usage Chart Directions Locate correct tank in far left column braces are located across top of chart Follow the column down to correct tank line and read the quantity required for that tank Hopper braces are to be spaced equally around tank H...

Page 54: ... ladder at the bottom of bulk feed tank When position ing the ladder on the tank be sure to attach ladder so the raised non slip tread surface is to the top of the ladder rungs Optional Sidewall Ladder Ladder Sidewall optional 4 6 1 4 Tank Dia Ladder Standoff Ring Part No QTY REQ 45O QTY REQ 60O 12 BLK 10150 3 3 15 BLK 11814 3 4 18 BLK 11814 3 21 BLK 11815 3 Ladder Standoff Ring Chart LadderStando...

Page 55: ...GE 44 VERTICAL SUPPORT LS 4352 SAFETY CAGE BELL HOOP HALF Ladder Safety Cage Ladder Safety 12 60 12 45 15 45 18 45 Package No Cage No BLK 10635 BLK 10833 2 BLK 10825 BLK 10834 2 2 BLK 10640 BLK 10835 2 3 3 BLK 10637 BLK 10836 4 3 BLK 10641 BLK 10837 3 5 4 4 BLK 10642 BLK 10838 4 5 BLK 10643 BLK 10839 5 6 5 BLK 10826 BLK 10840 7 6 BLK 10644 BLK 10841 6 7 6 BLK 10827 BLK 10842 7 BLK 10828 BLK 10843 ...

Page 56: ...brace on the left side of the ladder Now attach the opposite end of the adjustable brace to the roof ladder rail After completing this drill two 2 5 16 holes through the adjustable brace and use 1 4 x 1 1 2 bolts and nuts to secure the two braces together Add the safety cage hoops to the brackets and attach vertical supports to the hoops Continue adding ladder sections and safety cage as sidewall ...

Page 57: ...o the inside of the safety cage Attach hoop to bracket on ladder Overlap Safety Cage Hoops 5 127 mm Top View Safety Cage Vertical Support LS 4353 Safety Cage Half Hoop LS 4351 Front View Side View Safety Cage Standard Bracket LS 4349 5 16 Hex Bin Bolts Safety Cage Assembly Ladder Safety Cage ...

Page 58: ...836 Note Leg shims are not standard equipment and must be obtained locally Anchoring Tank Check all legs to see if shims are necessary to level the tank properly shims are to be obtained locally After bulk feed tank is level and shimmed properly anchor the tank down with 5 8 washers and nuts Refer to drawing below WARNING All usual and customary precautions must be taken to insure safety of person...

Page 59: ...s must be placed at equal distances around the bin Alternate Installation Cables may be placed in the foundation or through PVC Sleeve inserted in the slabduringconstruction Note Grounding Rod must be placed a minimum of 24 from concrete Key Description 1 Cable Clamp 2 5 1524 mm Copper Cable Plain or Jacketed 3 Ground Rod Clamp 4 Ground Rod 1 2 x 10 3048 mm Grounding ...

Page 60: ...p area to prevent material Blow By from pressurized sys tems To installfillkits in roofpanels not pre punched cut 5 5 8 143 mm diameterholesinopposing roofpanels as shown Caulk sufficientlyto provide weather tight seal Refer to Peak Ring SealStrip installationprocedure when installing pneumaticfillkits Abnormal pressure may require us ofoptional Cap Hold Down Package BLK 10474 Note inletandexhaust...

Page 61: ...t the Leg to Body attachment and on all Vertical Seams on Hopper Panels All bolts to be tightened from the nut side only Refer to Detail on Page 26 27 for location of caulking Under Collar Clearance 16 Collar 31 3 16 792 mm 22 Collar 35 3 4 908 mm 12 Diameter 60o Hopper Bin Specifications ...

Page 62: ...SS40701312 13 Gauge Middle Leg Punched Sidewall Sheet SS40721312 13 Gauge Bottom Punched Leg Sheet SS40721212 12 Gauge Bottom Punched Leg Sheet D BLK 10155 12 12 60 Offset Hopper Panel 14 Ga BLK 12720 8 12 60 1 5 Ring Leg 175 1 8 12 Gauge 1 Ring Coverage BLK 12046 8 12 60 6 7 Ring Leg 199 1 8 10 Gauge 1 3 4 Ring Coverage BLK 12113 8 Hopper Brace for 16 Collar Shown BLK 12114 8 Hopper Brace for 22 ...

Page 63: ...side Body Sheet 3 Roof Sheet Outside Inside Body Sheet Body Sheet 5 Body Sheet Outside Inside Leg Body Sheet Inside Outside 6 11 Leg Hopper Brace 10 Inside Outside Offset Hopper Panel Hopper Collar 9 Outside Hopper Reinforcement Angle Optional Hopper Panel I n s i d e Leg 12 Outside Roof Sheet 12 Roof Stiffener Channel Inside 2 Under Collar Clearance 16 Collar 31 3 16 792 mm 22 Collar 35 3 4 908 m...

Page 64: ...ts and 5 16 Hex Nuts Horizontal Sidewall Sheet Seams Use 5 16 x 3 4 Hex Head Bin Bolts and 5 16 Hex Nuts Leg to Sidewall Sheet Use 5 16 x 3 4 Hex Head Bin Bolts and 5 16 Hex Nuts Bolt Heads to Inside of Tank Hopper Brace to Leg Use 3 8 x 1 Flange Head Bolts and 3 8 Hex Nuts Hopper Collar to Hopper Panel Use 5 16 x 3 4 Truss Head Bin Bolts and 5 16 Flanged Whiz Nuts Bolt Heads to Inside of Tank 16 ...

Page 65: ... at the Leg to Body attachment and on all Vertical Seams on Hopper Panels All bolts to be tightened from the nut side only Refer to Detail on Page 26 27 for location of caulking 12 Diameter 45o Hopper Bin Specifications Under Collar Clearance 16 Collar 34 864 mm 22 Collar 36 9 16 929 mm ...

Page 66: ... Middle Leg Punched Sidewall Sheet SS40701312 13 Gauge Middle Leg Punched Sidewall Sheet SS40721312 13 Gauge Bottom Punched Leg Sheet SS40721212 12 Gauge Bottom Punched Leg Sheet D BLK 10695 12 12 45 Offset Hopper Panel 14 Ga BLK 12045 8 12 45 1 5 Ring Leg 154 125 12 Gauge 1 Ring Coverage BLK 12045 8 12 45 6 7 Ring Leg 154 125 10 Gauge 1 3 4 Ring Coverage BLK 12115 8 Hopper Brace for 16 Collar 62 ...

Page 67: ...aulking Under Collar Clearance 16 Collar 34 864 mm 22 Collar 36 9 16 929 mm 36 962 12 DIAMETER 45 HOPPER BIN SPECIFICATIONS Leg Hopper Brace 10 7 Inside Body Sheet Outside Hopper Panel 6 Inside Outside Leg Body Sheet Body Sheet 5 Body Sheet Outside Inside 3 Roof Sheet Outside Inside Body Sheet Body Sheet 4 Outside Inside Body Sheet 1 Roof Sheet Peak Ring Collar Inside Outside Roof Sheet Outside 2 ...

Page 68: ...and 5 16 Hex Nuts Vertical Sidewall Sheet Seams Use 5 16 x 3 4 Hex Head Bin Bolts and 5 16 Hex Nuts Cross Tie Brace to Leg Use 3 8 x 1 Flange Head Bolts and 3 8 Hex Nuts Vertical Hopper Seams Use 5 16 x 3 4 Truss Head Bin Bolts and 5 16 Flanged Whiz Nuts Bolt Heads to Inside of Tank Hopper Panels to Sidewall Sheet Use 5 16 x 1 1 4 Hex Head Bin Bolts and 5 16 Hex Nuts Bolt Head to Inside at Leg to ...

Page 69: ...nside of bin at the Leg to Body attachment and on all Vertical Seams on Hopper Panels All bolts to be tightened from the nut side only Refer to Detail on Page 27 for location of caulking Under Collar Clearance 16 Collar 33 838 mm 22 Collar 37 9 16 954 mm 50 569 50 569 D1 D2 Note Stager upper and lower hopper panels ...

Page 70: ...dewall Sheet HT33911615 16 Gauge Middle 3 Leg Punched Sidewall Sheet SS00151415 14 Gauge Middle Punched Sidewall Sheet HT33911415 14 Gauge Middle 3 Leg Punched Sidewall Sheet HT43691415 14 Gauge Bottom 3 Leg Punched Sidewall Sheet HT43691215 12 Gauge Bottom 3 Leg Punched Sidewall Sheet D1 BLK 11209 18 15 60 Upper Hopper Panel 14 Gauge D2 BLK 11210 9 15 60 Lower Hopper Panel 16 Gauge E BLK 12048 15...

Page 71: ...heet 1 Roof Sheet Peak Ring Collar Inside Outside 2 Inside Roof Sheet Outside 15 Roof Stiffener Channel 8 Inside Outside Hopper Reinforcement Angle Optional Hopper Panel 11 Leg Cross Tie Leg 6 Inside Outside Leg Body Sheet Body Sheet 5 Body Sheet Outside Inside 3 Roof Sheet Outside Inside Body Sheet IMPORTANT Bolt Heads are inside of bin at the Leg to Body attachment and on all Vertical Seams on H...

Page 72: ... Hex Nuts Bolt Head to Inside at Leg to Hopper to Sidewall Connection Only Hopper Panels to Sidewall Sheet Use 5 16 x 1 1 4 Hex Head Bin Bolts and 5 16 Hex Nuts Bolt Head to Inside at Leg to Hopper to Sidewall Connection Only Horizontal Sidewall Sheet Seams Use 5 16 x 3 4 Hex Head Bin Bolts and 5 16 Hex Nuts Leg to Sidewall Sheet Use 5 16 x 3 4 Hex Head Bin Bolts and 5 16 Hex Nuts Bolt Heads to In...

Page 73: ... the Leg to Body attachment and on all Vertical Seams on Hopper Panels All bolts to be tightened from the nut side only Refer to Detail on Page 27 for location of caulking 15 DIAMETER 45 HOPPER BIN SPECIFICATIONS 50 596 Under Collar Clearance 16 Collar 34 1 16 865 mm 22 Collar 36 5 8 930 mm ...

Page 74: ... 16 Gauge Middle Punched Sidewall Sheet HT33911615 16 Gauge Middle 3 Leg Punched Sidewall Sheet SS00151415 14 Gauge Middle Punched Sidewall Sheet HT33911415 14 Gauge Middle 3 Leg Punched Sidewall Sheet HT43691415 14 Gauge Bottom 3 Leg Punched Sidewall Sheet HT43691215 12 Gauge Bottom 3 Leg Punched Sidewall Sheet D BLK 10845 18 15 45 Hopper Panel 14 Gauge E BLK 12047 15 15 45 Leg 172 125 10 Gauge B...

Page 75: ...heet Body Sheet 5 Outside Inside 6 Inside Outside Body Sheet Leg 10 Leg Hopper Brace 9 Inside Outside Offset Hopper Panel Hopper Collar Under Collar Clearance 16 Collar 34 1 16 865 mm 22 Collar 36 5 8 930 mm Leg Cross Tie 11 8 Inside Outside Hopper Reinforcement Angle Optional Hopper Panel Leg 2 Inside Roof Sheet Outside 15 ROOF STIFF ENER CHANNEL Hopper Panel Body Sheet Inside 7 Outside 50 596 Bo...

Page 76: ... Use 5 16 x 1 1 4 Hex Head Bin Bolts and 5 16 Hex Nuts Bolt Head to Inside at Leg to Hopper to Sidewall Connection Only Horizontal Sidewall Sheet Seams Use 5 16 x 3 4 Hex Head Bin Bolts and 5 16 Hex Nuts Leg to Sidewall Sheet Use 5 16 x 3 4 Hex Head Bin Bolts and 5 16 Hex Nuts Bolt Heads to Inside of Tank Hopper Brace to Leg Use 3 8 x 1 Flange Head Bolts and 3 8 Hex Nuts Hopper Collar to Hopper Pa...

Page 77: ...nt and on all Vertical Seams on Hopper Panels All bolts to be tightened from the nut side only Refer to Detail on Page 27 for location of caulking 18 DIAMETER 45 HOPPER BIN SPECIFICATIONS Under Collar Clearance 16 Collar 34 3 8 873 mm 22 Collar 36 15 16 938 mm 50 596 50 596 D2 D1 Note Stagger upper and lower panels ...

Page 78: ... Gauge Middle Punched Sidewall Sheet HT33911418 14 Gauge Middle 3 Leg Punched Sidewall Sheet HT33921218 12 Gauge Bottom 3 Leg Punched Sidewall Sheet HT33921018 10 Gauge Bottom 3 Leg Punched Sidewall Sheet D1 BLK 11887 18 18 45 Upper Hopper Panel 12 Gauge D2 BLK 10846 18 18 45 Lower Hopper Panel 14 Gauge E BLK 12049 18 18 45 Leg 190 0 10 gauge BLK 12121 3 Hopper Brace for 16 Collar Shown BLK 12122 ...

Page 79: ...utside 3 Roof Sheet Outside Inside Body Sheet Body Sheet 5 Body Sheet Outside Inside 6 Inside Outside Body Sheet Leg 7 Inside Outside Hopper Panel Body Sheet Leg Cross Tie 11 Leg 10 Under Collar Clearance 16 Collar 34 3 8 873 mm 22 Collar 36 15 16 938 mm 9 Inside Outside Offset Hopper Panel Hopper Collar Hopper Brace Leg 4 Outside Inside Body Sheet Hopper Panel Body Sheet Roof Sheet PeakRing Colla...

Page 80: ... 16 Hex Nuts Vertical Sidewall Sheet Seams Use 5 16 x 3 4 Hex Head Bin Bolts and 5 16 Hex Nuts Cross Tie Brace to Leg Use 3 8 x 1 Flange Head Bolts and 3 8 Hex Nuts Vertical Hopper Seams Use 5 16 x 3 4 Truss Head Bin Bolts and 5 16 Flanged Whiz Nuts Bolt Heads to Inside of Tank Hopper Panels to Sidewall Sheet Use 5 16 x 1 1 4 Hex Head Bin Bolts and 5 16 Hex Nuts Bolt Head to Inside at Leg to Hoppe...

Page 81: ... Seams on Hopper Panels All bolts to be tightened from the nut side only Refer to Detail on Page 27 for location of caulking 21 DIAMETER 45 HOPPER BIN SPECIFICATIONS REFER TO GRAIN BIN ROOF INSTRUCTION MANUAL 55 075 55 075 Under Collar Clearance 16 Collar 33 15 16 862 mm 22 Collar 36 1 2 927 mm Note Stagger upper and lower hopper panels ...

Page 82: ...iddle Sheet 16 gauge middle Leg Sheet 10 gauge Bottom Sheet D1 D2 BLK 11244 BLK 10846 18 18 21 45 o Upper Hopper Panel 12 gauge 21 45 o Lower Hopper Panel 14 gauge E BLK 12050 28 21 45 o Leg 201 1 2 10 gauge F BLK 12123 BLK 12124 4 4 Hopper Brace for 16 Collar Shown Hopper Brace for 22 Collar G BLK 10847 BLK 10854 1 1 16 45 o Hopper Extension Kit w Collar Shown 22 45 o Hopper Collar 36 Holes J BLK...

Page 83: ...t Hopper Panel 8 Inside Outside Hopper Reinforcement Angle Optional Hopper Panel Leg Cross Tie 11 Leg 10 Leg Under Collar Clearance 16 Collar 33 15 16 862 mm 22 Collar 36 1 2 927 mm 9 Inside Outside Hopper Collar Offset Hopper Panel Hopper Brace REFER TO GRAIN BIN ROOF INSTRUCTION MANUAL 6 Inside Outside Leg 55 075 55 075 21 DIAMETER 45 HOPPER BIN SPECIFICATIONS ...

Page 84: ... Brace to Leg Use 3 8 x 1 Flange Head Bolts and 3 8 Hex Nuts Vertical Hopper Seams Use 5 16 x 3 4 Truss Head Bin Bolts and 5 16 Flanged Whiz Nuts Bolt Heads to Inside of Tank Hopper Panels to Sidewall Sheet Use 5 16 x 1 1 4 Hex Head Bin Bolts and 5 16 Hex Nuts Bolt Head to Inside at Leg to Hopper to Sidewall Connection Only Horizontal Sidewall Sheet Seams Use 5 16 x 3 4 Hex Head Bin Bolts and 5 16...

Page 85: ...Bulk Feed Tanks 85 PNEG 257 12 21 BFT NOTES ...

Page 86: ...Bulk Feed Tanks 86 PNEG 257 12 21 BFT ...

Page 87: ...no cost to end user 3 to 5 years end user pays 25 5 to 7 years end user pays 50 7 to 10 years end user pays 75 Warranty prorated from list price 0 to 3 years no cost to end user 3 to 5 years end user pays 50 Motors burner components and moving parts not included Portable Dryer screens included Tower Dryer screens not included Conditions and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND TH...

Page 88: ...le regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installation occurs Copyright 2009 by The GSI Group PrintedintheUSA GSI Group 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com ...

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