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PNEG-1945

 IR Plus Feed Sensor

25

10. Warranty

GSI Group, LLC Limited Warranty

The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship 
under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 
14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) 
is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials 
or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI 
Warranty Group shall be the sole responsibility of the end-user.

Warranty Extensions:

The Limited Warranty period is extended for the following products:

GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, 
shall be free from defects in materials for a period of time beginning on the twelfth (12

th

) month from the date of purchase 

and continuing until the sixtieth (60

th

) month from the date of purchase (extended warranty period). During the extended 

warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions 
of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this 
extended warranty.

Conditions and Limitations:

THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH 
ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, 
INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR 
PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, 
INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR 
EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY 
FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.

GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of 
anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed 
the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI 
shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent 
or distributor.

GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products 
which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at 
initial sale will void the Limited Warranty.

This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, 
accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products 
manufactured by GSI.

Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the 
location and installation of products manufactured or sold by GSI.

Product

Warranty Period

AP Fans and Flooring

Performer Series Direct Drive Fan Motor

3 Years

* Warranty prorated from list price:

  0 to 3 years - no cost to end-user

  3 to 5 years - end-user pays 25%

  5 to 7 years - end-user pays 50%

  7 to 10 years - end-user pays 75%

** Warranty prorated from list price:

    0 to 3 years - no cost to end-user

    3 to 5 years - end-user pays 50%

† Motors, burner components 

and moving parts not included. 
Portable dryer screens included. 
Tower dryer screens not included.

All Fiberglass Housings

Lifetime

All Fiberglass Propellers

Lifetime

AP and Cumberland

Flex-Flo/Pan Feeding System Motors

2 Years

Cumberland 
Feeding/Watering 
Systems

Feeder System Pan Assemblies

5 Years **

Feed Tubes (1-3/4" and 2.00")

10 Years *

Centerless Augers

10 Years *

Watering Nipples

10 Years *

Grain Systems

Grain Bin Structural Design

5 Years 

Grain Systems
Farm Fans
Zimmerman

Portable and Tower Dryers

2 Years

Portable and Tower Dryer Frames and 
Internal Infrastructure †

5 Years

9101239_1_CR_rev8.DOC                                                                                                                                               (revised January 2014)

Summary of Contents for AP Cumberland IR-Plus Feed Sensor

Page 1: ...PNEG 1945 IR Plus Feed Sensor Installation and Operation Manual PNEG 1945 Date 06 12 14...

Page 2: ...2 PNEG 1945 IR Plus Feed Sensor...

Page 3: ...Sensor Assembly FLX 5262 12 Chapter 8 Wiring Diagrams for Swine Application 14 IR Plus Feed Sensor Used with Smart Flex in Swine Application 14 Wiring Diagram for Smart Flex to IR Plus Feed Sensor 16...

Page 4: ...ailure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION NOTICE This is the safety alert symbol It is used to...

Page 5: ...nt near your telephone Keep Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Remove all jewelry Tie long hair up...

Page 6: ...talled underneath a Smart Flex control unit between the powerhead drop funnel and the drop tube at the end of a Flex Flo feed system as shown in Figure 2A Figure 2A Swine In a poultry application the...

Page 7: ...uger system back ON when the Delay Time has expired Basic Operation for Poultry The IR Plus Feed Sensor is used as a hopper level control It can be used alone or with multiple IR Plus Feed Sensors con...

Page 8: ...nclosure using a small pin jumper The Delay Time can be adjusted to 0 seconds or 30 seconds or 60 seconds or 90 seconds depending on the choice of the user The factory default setting is 60 seconds Pl...

Page 9: ...OFF See Figure 5A The middle green LED indicates the state of the Flex Flo auger When the auger is running the green LED will be illuminated When the auger is about to run during the Delay Time period...

Page 10: ...is used in the IR Plus Feed Sensor is not affected by temperature humidity or feed type If the sensor fails to operate properly disconnect the sensor and use a soft cloth to clean the dust from insid...

Page 11: ...PNEG 1945 IR Plus Feed Sensor 11 NOTES...

Page 12: ...12 PNEG 1945 IR Plus Feed Sensor 7 Replacement Parts IR Plus Feed Sensor Assembly FLX 5262 Repeat for four 4 screws and nuts Repeat for four 4 screws Repeat for two 2 screws...

Page 13: ...ty 1 FLX 5000 Sensor Housing Assembly 1 2 FLX 5002 Sensor Insert Assembly 1 3 FLX 5263 Replacement Power Board for IR Plus Feed Sensor 1 4 FLX 5001 Sensor Connector Cable 1 5 FLX 5267 Sensor Replaceme...

Page 14: ...THE GSI GROUP FLX 4778 SMART FLEX RELAY BOX COIL RATING CONTACT RATING 1 1 2 HP 240 VAC MAX 25 FLA 1 PHASE 208 240 VAC 50 60 Hz DANGER High voltage Will cause injury or death Lock out power before ser...

Page 15: ...f Part Description A FLX 4778 Smart Flex Relay Box Assembly B FLX 4629LS Smart Flex Control Without Sensor C FLX 2017 Power Head Drop D S 8045 Screw SDS 10 x 3 4 HWH SS410 E FLX 5262 IR Plus Feed Sens...

Page 16: ...R Plus Feed Sensor RELAY BOX FLX 4778 GND L1 L2 208 230VAC POWER SUPPLY FLEX FLO MOTOR GND M2 M1 IR PLUS FEED SENSOR FLX 5262 SMART FLEX FLX 4629LS TOP TO ALARM SYSTEM IF USED IN RS485 CABLE IF USED T...

Page 17: ...62 SHOWN WITH LID REMOVED Time Delay 0 Sec 60 Sec 90 Sec Power LED Auger LED Detect LED GREEN RED BLACK YELLOW YELLOW EARTH GND LINE 2 LINE 1 RED BLACK YELLOW YELLOW COM N O N C ADD MALE SPADE TERMINA...

Page 18: ...tivity Level to Ir TOP Sensor V Sensor V Ext Mode N C COM N O SHIELD OUT B SHIELD IN B SHIELD B A RS485 Line 1 Relay 1 Relay 2 Line 2 TO ALARM SYSTEM IF USED TO IR PLUS FEED SENSOR IN RS485 CABLE IF U...

Page 19: ...on PNEG 1945 IR Plus Feed Sensor 19 Wiring Diagram for Relay Box RELAY BOX FLX 4778 L1 M1 L2 M2 L3 M3 AUX AUX C2 C1 R E D B L A C K YELLOW YELLOW GREEN GND GND L1 L2 208 230VAC POWER SUPPLY GND M2 M1...

Page 20: ...1945 IR Plus Feed Sensor 9 Wiring Diagrams for Poultry Application IR Plus Feed Sensor Hopper Level Control Model 350 IR PLUS FEED SENSOR USED AS HOPPER LEVEL CONTROL IN MODEL 350 FLEX FLO POULTRY APP...

Page 21: ...Level Control Model 350 Continued Ref Part Description A FLX 2434 Drop Kit A AP 2447 Kwik Attach Drop Kit B FLX 5262 IR Plus Feed Sensor C FLX 2427 Drop Tube 6 1 2 D FLX 4240 Galvanized Flex Tube E F...

Page 22: ...Diagrams for Poultry Application 22 PNEG 1945 IR Plus Feed Sensor IR Plus Feed Sensor Hopper Level Control Model 300 IR PLUS FEED SENSOR USED AS HOPPER LEVEL CONTROL IN MODEL 300 FLEX FLO POULTRY APP...

Page 23: ...ol Model 300 Continued Ref Part Description A FLX 2433 Drop Kit A AP 2276 Kwik Attach Drop Kit B FLX 5262 IR Plus Feed Sensor C FLX 2427 Drop Tube 6 1 2 D FLX 4240 Galvanized Flex Tube E FLX 2428 Tele...

Page 24: ...ULTRY APPLICATION IR PLUS FEED SENSOR FOR HOPPER 2 IR PLUS FEED SENSOR FOR HOPPER 1 YELLOW BLACK GREEN RED L1 GND L2 230VAC POWER SUPPLY IR PLUS FEED SENSOR WITH LID REMOVED COM N O N C Time Delay 0 S...

Page 25: ...SI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set forth in th...

Page 26: ...which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made CN 312570 This product covered by U S Patent 8 056 506 1004 E Illinoi...

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