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Chapter 4: Flashing Installation

3. After floor (19) is in place, place 1-1/4" bin bolts (14) through the pre-punched holes in the sidewall

(9). Refer the below figure to determine the correct sequence for placing the spacer nuts (18) and
flat washers (17).

NOTE:

Bolt (14) heads should be on the outside of the bin.

4. Finger tighten the spacer nuts (18) until all flashing (13) is installed, then go back and fully tighten.

5. While holding the flashing (13) flat and pushing in towards the sidewall (9), fasten the flashing (13)

to the floor (19) with two sheet metal screws (15).

Figure 4-2

Corrugation details

9

Sidewall

17

Flat washer

13

Flashing

18

Spacer nut

14

1-1/4" bin bolt

19

Flooring

15

Sheet metal screw

24

PNEG-223

60' Cor-Lok and Cut-Lok Flooring

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Summary of Contents for 60' DIAMETER

Page 1: ...Cor Lok Cut Lok Flooring and Grandstand Layout Models 60 DIAMETER Installation Manual PNEG 223 Version 4 0 Date 12 16 19 PNEG 223...

Page 2: ...ons photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG 223 60 Cor...

Page 3: ...rculating System 25 Chapter 6 Well Installation Cut Detail 27 Chapter 7 60 Cor Lok Cut Lok Plank Order 29 Chapter 8 Plank Lengths 31 60 Plank Lengths 31 Chapter 9 Cor Lok Cut Lok and Grandstand Layout...

Page 4: ...NOTES 4 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 5: ...ed Unqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This...

Page 6: ...bol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in s...

Page 7: ...uctions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and rep...

Page 8: ...ng systems The manu facturer does not warrant this type of roof damage Adequate ventilation or makeup air devices must be pro vided for all powered air handling systems The manufacturer does not recom...

Page 9: ...d in the installation operation service and maintenance of the equipment To replace a damaged of missing decal contact us to receive a free replacement GSI Decals 1004 E Illinois Street Assumption IL...

Page 10: ...fety Precautions Location Decal No Decal Description On bin door covers DC GBC 1A Warning Keep Clear of Augers On bin door covers DC GBC 2A Warning Unload Instructions 10 PNEG 223 60 Cor Lok and Cut L...

Page 11: ...sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employee Nam...

Page 12: ...NOTES 12 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 13: ...splice for Small Grain Floor Planks Fan Placement Diagram 1 For uniform air flow place the fans 1 and 2 in relation to the unloading tube 3 as shown below 2 Floor planks 4 should be perpendicular to t...

Page 14: ...antity as well as dimensions A and B are given in the grandstand layout on 2 66 Corrugation chart page 44 and 4 00 Corrugation chart page 45 1 Layout centerlines of tank Make sure one centerline 5 is...

Page 15: ...ewall 9 on the opposite side of the unload auger 3 5 Floor planks 4 should be placed perpendicular to the unload auger 3 with the outside edge the correct distance from the center of the bin Refer to...

Page 16: ...er 5 page 25 for center well support locations NOTE Whenever there is more than dimension B divided by three inches B 3 of plank 4 unsupported beside the sidewall 9 there should be a support on that p...

Page 17: ...splice has to be installed as each row of planks are installed Below figure shows the layout of the undersplice plates 29 and the screw pattern used to secure them Figure 2 5 Specifications for instal...

Page 18: ...ersplice 29 should extend 3 under each floor plank 4 The undersplice 29 should be screwed in place as shown in Figure 2 4 page 16 4 Repeat for all the plank locations requiring a splice NOTE Small gra...

Page 19: ...ng screws 30 per splice to hold it in place 4 Place the oversplice 25 over the length of the plank splice seams 5 Install the oversplice 25 to the planks and undersplices 29 using three self drilling...

Page 20: ...NOTES 20 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 21: ...Identification Table 3 1 20 gauge grandstand identification Plenum clearance Grandstand color code 11 7 8 Blue 14 3 8 White 17 3 16 Yellow Figure 3 1 Grandstand identification PNEG 223 60 Cor Lok and...

Page 22: ...NOTES 22 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 23: ...ly clockwise 2 This will prevent the rotating slipping outer wheel of the sweep from catching on the flashing 13 edges NOTE All GSI power sweeps and carry in sweeps manufactured after April 2002 run c...

Page 24: ...should be on the outside of the bin 4 Finger tighten the spacer nuts 18 until all flashing 13 is installed then go back and fully tighten 5 While holding the flashing 13 flat and pushing in towards th...

Page 25: ...ystem CAUTION Support all center wells to concrete Figure 5 1 Grandstand layout for recirculating system 20 See appropriate layout for spacing 21 Approximate location for additional supports around ce...

Page 26: ...NOTES 26 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 27: ...t side planks to allow fall of long pieces cut for well installation to be installed opposite the long pieces on this side of the well as shown 34 Cut these pieces for well installation 38 Additional...

Page 28: ...NOTES 28 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 29: ...7 60 Cor Lok Cut Lok Plank Order CAUTION Support all center wells to concrete Figure 7 1 60 Cor Lok Cut Lok plank order PNEG 223 60 Cor Lok and Cut Lok Flooring 29...

Page 30: ...NOTES 30 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 31: ...Plank Lengths Topics Covered in this Chapter 60 Plank Lengths 60 Plank Lengths CAUTION Support all center wells to concrete Figure 8 1 60 Floor plank lengths PNEG 223 60 Cor Lok and Cut Lok Flooring 3...

Page 32: ...35A 31 3 375 36A 31 5 377 37A 31 7 379 38A 31 9 381 39A 31 10 382 40A 32 0 384 41A 32 1 385 42A 32 2 386 43A 32 3 387 44A 32 4 388 45A 32 5 389 46A 32 5 1 2 389 1 2 47A 32 6 390 48A 32 7 391 49A 32 7...

Page 33: ...33 Max Wall Height Topics Covered in this Chapter 2 66 Bins 5 Rings 2 66 Bins 6 Rings 2 66 Bins 7 Rings 2 66 Bins 8 Rings 2 66 Bins 9 Rings 2 66 Bins 10 Rings 2 66 Bins 11 Rings 2 66 Bins 12 Rings PNE...

Page 34: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 1 2 66 bins 5 rings NOTE Every other row to be staggered Unsup...

Page 35: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 2 2 66 bins 6 rings NOTE Every other row to be staggered Unsup...

Page 36: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 3 2 66 bins 7 rings NOTE Every other row to be staggered Unsup...

Page 37: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 4 2 66 bins 8 rings NOTE Every other row to be staggered Unsup...

Page 38: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 5 2 66 bins 9 rings NOTE Every other row to be staggered Unsup...

Page 39: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 6 2 66 bins 10 rings NOTE Every other row to be staggered Unsu...

Page 40: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 7 2 66 bins 11 rings NOTE Every other row to be staggered Unsu...

Page 41: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 8 2 66 bins 12 rings NOTE Every other row to be staggered Unsu...

Page 42: ...NOTES 42 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 43: ...10 20 Gauge Floor Support Requirements Topics Covered in this Chapter 2 66 Corrugation Grandstand Chart 4 00 Corrugation Grandstand Chart PNEG 223 60 Cor Lok and Cut Lok Flooring 43...

Page 44: ...20 10 4150 20 10 4500 18 9 5340 18 9 7120 16 8 10760 17 28 14 106 28 14 160 28 14 215 26 13 290 26 13 380 26 13 480 26 13 590 26 13 710 24 12 900 24 12 1060 22 11 1320 22 11 1510 20 10 1860 20 10 235...

Page 45: ...60 24 12 1220 22 11 1510 22 11 1710 20 10 2350 20 10 2880 18 9 4550 18 9 4950 18 9 5340 16 8 7910 16 8 10760 13 26 13 110 26 13 170 26 13 220 26 13 290 24 12 400 24 12 510 24 12 630 24 12 760 24 12 90...

Page 46: ...NOTES 46 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 47: ...23 and weld the flashing supports 24 to the stiffener 22 as close as possible Fasten the flashing to the wall flashing support 24 and floor Seal all spaces by welding or caulking 4 Paint all welds wi...

Page 48: ...NOTES 48 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 49: ...e ends will overlap Refer to the Figure 12 2 page 52 for floor layouts 6 Install the channel lock flooring on the first two rows of supports and secure in place with sidewall flashing 7 Finish placing...

Page 50: ...Chapter 12 Installing the Air Flow Supports Figure 12 1 Methods of support placement 50 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 51: ...le Single Full Double Single 18 30 116 2 16 136 2 18 172 2 20 Use 24 spacing Use 24 spacing 24 26 124 2 16 144 2 18 200 2 20 Use 24 spacing Use 24 spacing 27 24 136 2 16 154 2 18 212 2 20 274 2 22 422...

Page 52: ...Chapter 12 Installing the Air Flow Supports Figure 12 2 Floor layouts 52 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 53: ...40 3 43 4 Full Double Single Full Double Single Full Double Single Full Double Single Full Double Single 18 30 98 2 14 116 2 16 136 2 18 160 2 20 182 2 22 24 26 112 2 14 132 2 16 154 2 18 182 2 20 20...

Page 54: ...24 164 16 28 68 10 78 10 22 110 12 26 150 14 28 194 16 32 16 24 and 12 64 10 8 78 12 10 96 14 12 114 16 14 for grain flow Bin diameter Number of supports Grain depth at sidewall Spacing 29 6 36 1 42...

Page 55: ...ve remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers the value of the warranted parts and equipment...

Page 56: ...ulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4...

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