GSI Group X Series Sweep Operator'S Manual Download Page 17

Page: 17 / 80

3. Product Overview

PNEG-1858

12" and 16" “X” Series Sweep

3. It is important to check both the quantity of parts and their descriptions with the packing list enclosed

within each package. All claims for freight damage or shortage must be made by the consignee
within ten (10) days of the date of the occurrence. The consignee should accept the shipment after
noting the damage or loss on the bill of lading.

4. Table

below

shows radius dimensions locating the points of contact between the sweep and the bin

floor. The dimensions may be used to figure material quantities of track to support the sweep across
the aeration flooring. The track material is not supplied with the sweep and must be supplied by the
installer. The dimensions are approximate and the assembled sweep should be checked for exact
points of contact.

Track and Support Wheel Radius Dimensions

Bin

Dia.

# of

Sections

Radius Dimensions for Support Wheels and Track from Center Pivot

(Support wheel locations are approximate and should be checked after sweep assembly is complete.)

27'

6' - 2-1/2" (1.89 m) 8' (2.44 m) Track 8'-10" (2.71 m)

30'

6' - 2-1/2" (1.89 m) 8' (2.44 m) Track 10'-10" (3.30 m)

33'

6' - 2-1/2" (1.89 m) 8' (2.44 m) Track 12'-10" (3.91 m)

34'

6' - 2-1/2" (1.89 m) 8' (2.44 m) Track 12'-10" (3.91 m)

36'

6' - 2-1/2" (1.89 m) 8' (2.44 m) Track 13'-10" (4.22 m)

37'

6' - 2-1/2" (1.89 m) 8' (2.44 m) Track 14'-10" (3.91 m)

39'

6' - 2-1/2" (1.89 m) 8' (2.44 m) Track 15'-10" (4.83 m)

40'

6' - 2-1/2" (1.89 m) 8' (2.44 m) Track 15'-10" (4.83 m)

42'

6' - 2-1/2" (1.89 m) 8' (2.44 m) Track 16'-10" (5.13 m)

43'

6' - 2-1/2" (1.89 m) 8' (2.44 m) Track 16'-10" (5.13 m)

45'

6' - 2-1/2" (1.89 m) 8' (2.44 m) Track 17'-10" (5.44 m)

48'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

18' (5.49 m) Track 19'-10" (6.05 m)

49'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

18' (5.49 m) Track 19'-10" (6.05 m)

51'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

18' (5.49 m) Track 20'-10" (6.35 m)

54'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

18' (5.49 m) Track 22'-10" (6.96 m)

55'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

18' (5.49 m) Track 22'-10" (6.96 m)

57'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

18' (5.49 m) Track 23'-10" (7.27 m)

59'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

18' (5.49 m) Track 24'-10" (7.57 m)

60'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

18' (5.49 m) Track 25'-10" (7.88 m)

62'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

18' (5.49 m) Track 26'-10" (8.18 m)

63'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

18' (5.49 m) Track 26'-10" (8.18 m)

66'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

18' (5.49 m) Track 27'-10" (8.49 m)

68'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

18' (5.49 m) Track 29'-10" (9.10 m)

69'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

18' (5.49 m) Track 29'-10" (9.10 m)

72'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

28' (8.54 m) Track

31'-10" (9.71 m)

75'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

28' (8.54 m) Track 32'-10" (10.01 m)

78'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

28' (8.54 m) Track 33'-10" (10.32 m)

80'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

28' (8.54 m) Track 34'-10" (10.62 m)

81'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

28' (8.54 m) Track 34'-10" (10.62 m)

84'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

28' (8.54 m) Track 36'-10" (11.23 m)

87'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

28' (8.54 m) Track 36'-10" (11.23 m)

88'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

28' (8.54 m) Track

36' (10.98 m)

39'-10" (12.14 m)

90'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

38' (11.59 m) Track 40'-10" (12.45 m)

91'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

38' (11.59 m) Track 40'-10" (12.45 m)

92'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

38' (11.59 m) Track 41'-10" (12.75 m)

95'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

38' (11.59 m) Track 42'-10" (13.06 m)

98'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

38' (11.59 m) Track 44'-10" (13.67 m)

99'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

38' (11.59 m) Track 44'-10" (13.67 m)

105'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

38' (11.59 m) Track 47'-10" (14.58 m)

113'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

38' (11.59 m) Track

46' (14.02 m)

51'-10" (15.80 m)

115'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

38' (11.59 m) Track

46' (14.02 m)

52'-10" (16.11 m)

118'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

38' (11.59 m) Track

46' (14.02 m)

53'-10" (16.41 m)

120'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

46' (14.02 m)

48' (14.63 m) Track 55'-10" (17.02 m)

131'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

46' (14.02 m)

48' (14.63 m) Track

56' (17.07 m)

60'-10" (18.55 m)

132'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

46' (14.02 m)

48' (14.63 m) Track

56' (17.07 m)

61'-10" (18.85 m)

135'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

46' (14.02 m)

48' (14.63 m) Track

56' (17.07 m)

62'-10" (19.16 m)

139'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

46' (14.02 m)

48' (14.63 m) Track

56' (17.07 m)

64'-10" (19.77 m)

156'

6' - 2-1/2" (1.89 m)

16' (4.88 m)

26' (7.93 m)

36' (10.98 m)

46' (14.02 m)

48' (14.63 m) Track

56' (17.07 m)

66' (20.12 m)

73'-10" (25.10 m)

Summary of Contents for X Series Sweep

Page 1: ...PNEG 1858 12 and 16 X Series Sweep Operator s Manual PNEG 1858 Date 11 27 12 ...

Page 2: ...r possible and practical to do so We reserve the right to change improve and modify products at any time without obligation to make changes improvements and modifications on equipment sold previously Personnel operating or working around this equipment should read this manual This manual must be delivered with equipment to its owner Failure to read this manual and its safety instructions is a misu...

Page 3: ...n 32 Emergency Shut Down 32 Storage Preparation 32 Chapter 7 Maintenance 33 Maintain the Auger 33 Lubrication 34 Chapter 8 Control Panel Diagrams 39 Control Panel Schematic 380V and 480V 39 Control Panel Schematic 600V 40 Chapter 9 Troubleshooting 41 FAQs 42 Chapter 10 Parts List 49 Main Auger Components 50 Auger Drive Components 54 Track Drive Components 56 Flight Components 58 Wheel and Caster C...

Page 4: ...s Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION NOTICE This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING indicates a hazardous situation which if not avoided could ...

Page 5: ...ed before installations are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from the manufacturer Learn how to operate the machine and how to ...

Page 6: ...or drive components Electric Shock Hazard Practice Safe Maintenance Understand service procedures before doing work Keep area clean and dry Never lubricate service or adjust machine while it is in operation Keep hands feet and clothing away from rotating parts Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Remove any built up grease oil ...

Page 7: ... protect your hands from sharp edges on plastic or steel parts Wear steel toed boots to help protect your feet from falling debris Tuck in any loose or dangling shoestrings A respirator may be needed to prevent breathing potentially toxic fumes and dust Wear a hard hat to help protect your head Wear appropriate fall protection equipment when working at elevations greater than six feet 6 Eye Protec...

Page 8: ...ting this equipment NEVER allow any person intoxicated or under the influence of alcohol or drugs to operate the equipment Make sure someone is nearby who is aware of the proper shut down sequence in the event of an accident or emergency ALWAYS think before acting NEVER act impulsively around the equipment NEVER allow anyone inside a bin truck or wagon which is being unloaded by an auger or convey...

Page 9: ... situation iii Unqualified or incompetent persons are to remain out of the work area iv O S H A Occupational Safety and Health Administration regulations state At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Federal Occupational Safety an...

Page 10: ... for people working near bin unloading equipment that is in operation Any safety signs that are worn missing illegible or painted over should be replaced immediately Obtain FREE replacements by contacting GSI Ref Description Location A Rotating Auger Front of top flange B High Voltage Corner of auger motor mount and each side of center well C High Voltage Corner of drive motor plate D Rotating Fli...

Page 11: ...URE TO HEED WILL RESULT IN SERIOUS INJURY OR DEATH DC 1416 DANGER DANGER DC 889 DANGER DANGER DC 1224 DANGER DANGER 1 Keep all safety shields and devices in place 2 Keep hands feet hair loose clothing and other objects away from moving parts 3 Do not operate the machine unless visitors children and all other untrained personnel are well clear of the machine and work area 4 Stop the machine and loc...

Page 12: ...escription E DC 2192 Safety Decal Shear Point F DC 2190 Safety Decal Trip Hazard WARNING DC 2192 SHEAR POINT Keep feet clear of sprocket Moving parts can cut and crush CAUTION DC 2190 TRIP HAZARD Track mounted to floor Use caution when approaching sweep to avoid tripping E F ...

Page 13: ...ty Decal Automatic Equipment THIS BIN IS EQUIPPED WITH GRAIN AUGERS WHICH CAN KILL OR DISMEMBER ROTATING FLIGHTING KEEP CLEAR OF ALL AUGERS AND NEVER ENTER THIS BIN UNLESS ALL POWER IS DISCONNECTED AND LOCKED OUT FAILURE TO DO SO WILL RESULT IN SERIOUS INJURY OR DEATH DC 1395 DANGER DANGER GSI Group 217 226 4421 DC 2193 ROTATING AUGER AUTOMATIC EQUIPMENT MAY START AT ANY TIME DANGE R This bin is e...

Page 14: ...2 3 4 is the maximum opening size to allow rolling clearance for the casters assembled to the head end jack If made smaller grain flow may be decreased to an unacceptable level Flow of grain is limited when using this sump and collector ring housing assembly The collector ring housing extends 23 1 2 down from the floor surface and is approximately 14 1 4 x 14 1 4 in size Number of Intermediate Sum...

Page 15: ...se contact the factory for applications outside of these parameters Electrical Requirements Electrical controls and wiring should be installed by a qualified electrician The motor disconnect switches and conductor cables should comply with the National Electric Code and any local codes which may apply A main power disconnect switch capable of being locked only in the OFF position should be used Th...

Page 16: ...any time without obligation to make changes improvements and modifications on equipment sold previously 2 This new bin sweep auger has been engineered and manufactured to give years of dependable service The care and maintenance of this equipment will affect the satisfaction and service obtained By following the instructions and recommendations the owner should receive quality service for many yea...

Page 17: ...63 3 6 2 1 2 1 89 m 16 4 88 m 18 5 49 m Track 26 10 8 18 m 66 4 6 2 1 2 1 89 m 16 4 88 m 18 5 49 m Track 27 10 8 49 m 68 4 6 2 1 2 1 89 m 16 4 88 m 18 5 49 m Track 29 10 9 10 m 69 4 6 2 1 2 1 89 m 16 4 88 m 18 5 49 m Track 29 10 9 10 m 72 4 6 2 1 2 1 89 m 16 4 88 m 26 7 93 m 28 8 54 m Track 31 10 9 71 m 75 4 6 2 1 2 1 89 m 16 4 88 m 26 7 93 m 28 8 54 m Track 32 10 10 01 m 78 4 6 2 1 2 1 89 m 16 4 ...

Page 18: ... 81 m 33 0 10 06 m 68 1 2 15 15 20 32 4 9 86 m 33 4 1 8 10 16 m 34 1 10 39 m 69 1 2 15 15 20 32 4 9 86 m 33 4 1 8 10 16 m 34 1 10 39 m 72 1 2 15 15 20 34 4 10 47 m 35 3 10 75 m 36 0 10 98 m 75 1 2 15 15 20 35 4 10 78 m 36 4 3 8 11 09 m 36 11 7 8 11 28 m 78 1 2 15 15 20 37 4 11 39 m 38 2 7 8 11 64 m 38 11 7 8 11 86 m 80 1 2 15 20 20 38 4 11 69 m 39 3 11 97 m 40 0 12 20 m 81 1 2 15 20 20 38 4 11 69 ...

Page 19: ...utside the bin They must NEVER be installed on the X Series Sweep auger inside the bin 3 Disconnect and lock out the power before resetting motor overloads 4 Disconnect and lock out the power before entering the bin 5 Disconnect and lock out the power before servicing the equipment 6 Position the reset and motor starting controls so that the operators have full view of the equipment 7 Make sure el...

Page 20: ... ft lbs 1 2 13 75 ft lbs 55 ft lbs 110 ft lbs 80 ft lbs 1 2 20 90 ft lbs 65 ft lbs 120 ft lbs 90 ft lbs 5 8 11 150 ft lbs 110 ft lbs 220 ft lbs 170 ft lbs 5 8 18 180 ft lbs 130 ft lbs 240 ft lbs 180 ft lbs 3 4 10 260 ft lbs 200 ft lbs 380 ft lbs 280 ft lbs 3 4 16 300 ft lbs 220 ft lbs 420 ft lbs 320 ft lbs 7 8 9 320 ft lbs 320 ft lbs 600 ft lbs 460 ft lbs 1 8 640 ft lbs 480 ft lbs 900 ft lbs 680 f...

Page 21: ...g Failure to perform any or all of these pre start checks may cause damage to the equipment and or cause SERIOUS INJURY or DEATH to those in the work area Failure to perform any or all of these pre start checks may also be a misuse of the equipment Any misuse of the equipment may void the warranty WARNING ALWAYS keep ALL guards and shields in place until all the power is disconnected and locked ou...

Page 22: ...mage to the auger Using a larger diameter auger and reducing its load level will be far better than subjecting a smaller diameter auger to big loads If an auger is kept from absolute filling it will make start up easier and will convey more efficiently DANGER Keep out of the bin while the bin sweep auger is in operation The rapidly moving sweep auger can cause SERIOUS INJURY or DEATH CAUTION Be al...

Page 23: ... DO NOT run the sweep too far forward where the grain avalanches over the sweep burying the sweep Allowing this to happen will result is a sweep shut down and will need to be manually dug out 1 Turn ON the bin unload system before starting the sweep auger 2 Under MODE SELECT turn the switch ON the main control panel to MANUAL See Figure 5A Figure 5A NOTICE When running in manual mode monitor the a...

Page 24: ...ration 24 PNEG 1858 12 and 16 X Series Sweep Manual Start 1 Under MANUAL MODE locate the AUGER ON OFF button depress the GREEN button to start the sweep auger See Figure 5B and Figure 5C Figure 5B Figure 5C ...

Page 25: ...L MODE locate the DRIVE switch and turn the momentary drive switch to FWD to move the sweep forward or REV to move the sweep backwards See Figure 5D Figure 5D NOTE Once the switch is released it will automatically toggle to the idle position See Figure 5E Figure 5E ...

Page 26: ...epress the RED button to stop the sweep auger See Figure 5F and Figure 5G NOTE DO NOT stop the auger under full load Figure 5F NOTE If shutting down the sweep during break timer or between shifts it is recommended to reverse the sweep away from the grain pile so the grain does not avalanche onto the sweep Figure 5G ...

Page 27: ...n depress the GREEN button to start the sweep auger 3 The auger motor starts immediately after depressing the GREEN ON OFF button The track drive motor forward progression is delayed until no load is experienced on the auger See Figure 5H 4 The control panel program will automatically determine the speed of the track drive motor by the amps being pulled by the auger motor and move forward or rever...

Page 28: ...58 12 and 16 X Series Sweep Auto Stop 1 On the main control panel locate AUTO MODE and depress the RED button to stop the sweep auger See Figure 5J and Figure 5K NOTE DO NOT stop the auger under full load Figure 5J Figure 5K ...

Page 29: ...ng initial setup of the sweep or during final cleaning of the remaining grain following the first cleanout pass CLEANOUT MODE SHOULD NOT BE USED FOR NORMAL SWEEPING OPERATIONS 1 Turn ON the bin unload system before starting the sweep auger 2 Under MODE SELECT turn the switch ON the main control panel to CLEANOUT Start Cleanout 1 On the main control panel locate AUTO MODE and depress the GREEN butt...

Page 30: ... 12 and 16 X Series Sweep Stop Cleanout 1 On the main control panel locate AUTO MODE and depress the RED button to stop the sweep auger See Figure 5N and Figure 5O Figure 5N Figure 5O NOTE DO NOT stop the auger under full load ...

Page 31: ... warnings and should NOT be ignored Correct any pop up warning before operation continues See Figures 5P 5W Figure 5P Auger Over Current Figure 5Q Auger Starter Fault Figure 5R Auger Thermal Figure 5S Cleanout Overamps Figure 5T Disable Figure 5U Obstacle Figure 5V VFD Fault Figure 5W Process Complete ...

Page 32: ...nload are empty 2 Close the sump control gates 3 Park the sweep so the centerline of the sweep auger is in line with the back edge of the outer most intermediate discharge well Intermediate discharge wells should not exceed 6 10 center to center NOTICE NEVER start the equipment under load Doing so may cause damage This type of damage is considered a misuse of the equipment Any misuse of the equipm...

Page 33: ... P O Box 20 1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 3 Ensure that ALL electric motors are operating at the proper speed 4 Make sure ALL electrical wiring is not damaged and that it meets proper wiring codes 5 Make sure ALL components are in good working condition before use WARNING ALWAYS shut down and disconnect the power supply before adjusting servicing or cleaning the equip...

Page 34: ...filler and drain plugs 5 Check filler and drain holes for blockage and clean as necessary 6 Add proper type and amount of grease According to manufacturers recommendations Too much grease or injecting grease too quickly can cause premature bearing failure Use approximately one minute to slowly inject the recommended amount of grease 7 Wipe off excess grease and replace filler and drain plugs Do no...

Page 35: ...icant 8 Wipe off excess lubricant and replace filler and oil level fill plugs NOTE It is very important to keep the lubricant clean Mixing dissimilar lubricants is not recommended G Procedure for Changing of Lubricant 1 Stop motor Disconnect and lock out all power sources 2 Follow all safe bin entry procedures and wear all required personal protective equipment 3 Remove contaminants from inlet and...

Page 36: ...io PH Reducer Box Size Volume Quarts Liters MW88 9 2 8 7 MW108 15 2 14 4 MW128 29 25 27 7 Lubrication Specification Ambient Temp 25 F to 75 F 45 F to 105 F 4 C to 29 C 7 C to 41 C Chevron Oil Company FM 260 FM 460 Food Grade H1 Mineral Oil Factory Filled by Dodge Box Size Volume Quarts Liters PH051FA 0 634 0 6 PH103 7 61 7 2 Lubrication Specification Ambient Temp 25 F to 248 F 32 C to 120 C Ultrac...

Page 37: ...ect and lock motors out of service 2 Follow all safe bin entry procedures and wear all required personal protective equipment 3 Remove contaminants from the grease zerk and surrounding area 4 Add proper type of lubricant See Table on Page 38 for types of lubricant 5 Wipe off excess lubricant NOTE It is very important to keep the lubricant clean L Frequency of Lubrication The casters should be lubr...

Page 38: ...mended for average operating conditions Failure to observe these precautions could result in damage to or destruction of the equipment NOTICE Under Extreme operating conditions such as rapid rise and fall of temperatures dust dirt chemical particles chemical fumes or oil sump temperature above 200 F the oil should be changed every one to three months depending on severity of conditions NOTICE CAUT...

Page 39: ...PNEG 1858 12 and 16 X Series Sweep 39 8 Control Panel Diagrams Control Panel Schematic 380V and 480V ...

Page 40: ...8 Control Panel Diagrams 40 PNEG 1858 12 and 16 X Series Sweep Control Panel Schematic 600V ...

Page 41: ...uger making it fully loaded 2 The auger is moving too slowly 2 Check the auger speed Low capacity results from speeds slower than recommended 3 The control panel is not set to the correct capacity 4 Select the correct capacity in the control panel 3 Sweep does not move around the bin 1 The control panel may not be in Automatic Mode 1 Turn the switch to Automatic Mode 4 The sweep is vibrating 1 The...

Page 42: ...ust be level with the floor The floor must be level within 3 4 plus or minus preferably less Any high or low points must be gradually sloped The change in elevation should be no more than 3 4 over 60 Where should the center pivot pipe be located The center pivot pipe must be in the center of the bin If it is not the sweep could hit the bin wall There should be between 2 and 14 of clearance between...

Page 43: ...ading The collector ring housing sticks down into the sump blocking off a portion of the flow Also the sweep covers about one quarter of the opening at the top We use 75 of the theoretical flow around the housing for the actual flow What intermediate sump spacing do I need Why It is required to install the intermediate sumps on a maximum of 6 to 10 centers depending on the grain used and where the...

Page 44: ...r must be locked out before servicing the equipment entering the bin or resetting the motor overloads Electrical controls and wiring should be installed by a qualified electrician The conductor cables should comply with the National Electrical Code and any state or local codes which may apply How does the X Series Sweep operate The X Series Sweep is designed with a small controller in the control ...

Page 45: ...al If the adjustable overload is set too low the motors will shut down as soon as a load is put on them Disconnect and lock out the power before resetting the motor overloads See Figure 9B Figure 9B When do I program my controller Initially the sweep should be tested in the manual mode If it operates properly then move on to try the automatic mode How do I program my controller for automatic mode ...

Page 46: ... each motor Increase the full load amp value by 10 and set this number on the overload dial If the adjustable overload is set too low the motors will shut down as soon as a load is put on them Disconnect and lock out the power before resetting the motor overloads Check the incoming power at the control box The X Series Sweep is designed to operate using 460 Volt 3 Phase 60 Hz Cycle Power 380V 50 H...

Page 47: ... and which components need to be lubricated What maintenance should I perform and how often Follow the lubrication instructions in the Owner s Manual Also visually inspect the sweep before operation What should I visually inspect Starting from the auger drive end of the sweep Inspect all casters wheels and motor mount frame Look for any bent or damaged components Inspect the motor covers They shou...

Page 48: ...48 PNEG 1858 12 and 16 X Series Sweep NOTES ...

Page 49: ... 16 Plow Components See Pages 64 65 7 Center Pivot and Collector Ring Components Prior to 2013 See Pages 66 67 8 Center Pivot and Collector Ring Components Prior to 2013 See Pages 68 69 9 Electrical Connection Components See Pages 70 10 Control Panel Components See Pages 71 11 Control Panel Assembly 380V 3 Phase See Pages 72 73 12 Control Panel Assembly 480V 3 Phase See Pages 74 75 13 Control Pane...

Page 50: ...10 Parts List 50 PNEG 1858 12 and 16 X Series Sweep Main Auger Components ...

Page 51: ...eep Extension Section Assembly 12 x 7 4 PDS 446 X Series Sweep Extension Section Assembly 12 x 8 4 PDS 444 X Series Sweep Extension Section Assembly 12 x 9 4 PDS 511 X Series Sweep Extension Section Assembly 12 x 10 4 PDS 351 X Series Sweep Extension Section Assembly 12 x 11 4 PDS 435 X Series Sweep Extension Section Assembly 16 x 3 4 PDS 440 X Series Sweep Extension Section Assembly 16 x 4 4 PDS ...

Page 52: ...10 Parts List 52 PNEG 1858 12 and 16 X Series Sweep Main Auger Components Continued ...

Page 53: ... GC06467 S2 Sweep Extension Flight 12 x 130 7 PDS 332 S2 Sweep Extension Flight 16 x 33 7 GC06767 S2 Sweep Extension Flight 16 x 45 7 GC06762 S2 Sweep Extension Flight 16 x 57 7 GC06764 S2 Sweep Extension Flight 16 x 69 7 GC06768 S2 Sweep Extension Flight 16 x 81 7 GC06638 S2 Sweep Extension Flight 16 x 93 7 GC06763 S2 Sweep Extension Flight 16 x 105 7 GC06766 S2 Sweep Extension Flight 16 x 117 7 ...

Page 54: ...10 Parts List 54 PNEG 1858 12 and 16 X Series Sweep Auger Drive Components Wheel and Caster Components ...

Page 55: ...82 17 1 250TC 2 Shaft 1 2 PDS 296 Gearbox Quantis 882 8 1 250TC 2 Shaft 1 2 PDS 293 Gearbox Quantis 1082 8 1 280TC 2 Shaft 1 2 PDS 295 Gearbox Quantis 882 13 1 250TC 3 Shaft 1 2 PDS 141 Gearbox Quantis 1082 13 1 280TC 3 Shaft 1 2 PDS 294 Gearbox Quantis 1282 13 1 320TC 3 Shaft 1 3 PDS 255 RD X Series Motor Mount Weldment 12 1 3 PDS 301 RD X Series Motor Mount Weldment 16 1 4 PDS 322 RD X Series Sw...

Page 56: ...10 Parts List 56 PNEG 1858 12 and 16 X Series Sweep Track Drive Components ...

Page 57: ... Pivot Pin 1 12 PDS 245 RD X Series Drive Motor Cover 1 13 PDS 482 X Series Sweep Drive Motor Side Plate Assembly 2 14 PDS 431 X Series Sweep Track Wiper 1 15 S 8506 Flange Nut 1 2 13 ZN 15 16 S 7886 Bolt HHCS 5 8 11 x 1 3 4 YDP Grade 8 4 17 S 9259 Flange Nut 5 8 11 ZN 4 18 S 8760 Bolt HHCS 1 2 13 x 1 1 2 ZN Grade 5 5 19 S 1341 Spring Pin 3 16 x 2 Slotted Rolled 2 20 S 858 Flat Washer 5 8 USS ZN G...

Page 58: ...10 Parts List 58 PNEG 1858 12 and 16 X Series Sweep Flight Components 12 Flight Connection Components ...

Page 59: ...56 Shaft Coupling 2 O D x 11 1 2 1 2 PDS 329 X Series Sweep End Shaft 12 1 3 GC07701 Bearing Nylon 2 I D 2 4 S 7011 Bolt HHCS 5 8 11 x 3 1 2 ZN Grade 8 ZN 4 5 S 6494 Lock Nut 5 8 11 ZN Grade 5 4 6 S 7876 Bolt HHCS 1 2 13 x 1 3 4 ZN Grade 5 2 7 S 8506 Flange Nut 1 2 13 ZN 2 8 S 8423 Flat Washer 11 16 ZN Square 2 9 S 9259 Flange Nut 5 8 11 ZN 2 10 S 7886 Bolt HHCS 5 8 11 x 1 3 4 YDP Grade 8 2 ...

Page 60: ...10 Parts List 60 PNEG 1858 12 and 16 X Series Sweep 16 Flight Connection Components ...

Page 61: ...ft Coupling 3 Diameter x 13 1 2 PDS 330 X Series Sweep End Shaft 16 1 3 GC07702 Bearing Nylon 3 I D 2 4 S 6494 Bolt HHCS 3 4 10 x 5 1 2 YDP Grade 8 4 5 S 6639 Lock Nut 3 4 10 ZN Deformed Nut Grade 5 4 6 S 7876 Bolt HHCS 1 2 13 x 1 3 4 ZN Grade 5 2 7 S 8506 Flange Nut 1 2 13 ZN 2 8 S 8423 Flat Washer 11 16 ZN Square 2 9 S 9259 Flange Nut 5 8 11 ZN 2 10 S 7886 Bolt HHCS 5 8 11 x 1 3 4 YDP Grade 8 2 ...

Page 62: ...10 Parts List 62 PNEG 1858 12 and 16 X Series Sweep Wheel and Caster Components ...

Page 63: ...rut Weldment 12 1 1 PDS 319 RD X Series Front Wheel Strut Weldment 16 1 2 PDS 054 Front Support Wheel 1 3 PDS 341 X Series Front Wheel Pin 1 4 PDS 289 RD X Series Caster Mount 1 5 PDS 072 Swivel Caster Wheel 6 x 3 1 6 S 8760 Bolt HHCS 1 2 13 x 1 1 2 ZN Grade 5 8 7 S 8506 Flange Nut 1 2 13 ZN 8 8 S 8905 Nut ACME 1 5 ZN 2 9 S 1341 Spring Pin 3 16 x 2 Slotted Rolled 1 ...

Page 64: ...10 Parts List 64 PNEG 1858 12 and 16 X Series Sweep 12 and 16 Plow Components ...

Page 65: ...ow Assembly 12 1 1 PDS 450 X Series Sweep Plow Assembly 16 1 2 PDS 356 RD X Series Sweep Plow Mount 1 3 PDS 233 X Series Vertical Pivot Pin 1 4 S 7329 Bolt HHCS 5 16 18 x 2 ZN Grade 2 2 5 S 7382 Nylock Nut 5 16 18 ZN Grade 5 12 6 S 7886 Bolt HHCS 5 8 11 x 1 3 4 YDP Grade 8 16 7 S 9259 Flange Nut 5 8 11 ZN 16 8 S 1341 Spring Pin 3 16 x 2 Slotted Rolled 1 ...

Page 66: ...10 Parts List 66 PNEG 1858 12 and 16 X Series Sweep Center Pivot and Collector Ring Components Prior to 2013 ...

Page 67: ...GC11416 Lower Conduit Tube Weldment Assembly S2 HC34K 2 9 GC11326 Lower Conduit Tube Weldment Assembly S2 HC50K 2 10 GC07575 Conduit 1 Flex x 48 1 11 GC04654 Elbow Connector Sealtite 45 1 1 12 PDS 513 Conduit 1 2 Flex x 48 1 13 GT3 0707 Elbow Connector Sealtite 45 1 2 1 14 S 2121 Flat Washer 1 2 8 15 S 3883 Bolt HHCS 1 2 13 x 1 3 4 YDP Grade 8 8 16 S 8506 Flange Nut 1 2 13 ZN 8 17 S 6998 Bolt HHCS...

Page 68: ...10 Parts List 68 PNEG 1858 12 and 16 X Series Sweep Center Pivot and Collector Ring Components Current ...

Page 69: ...be Weldment Assembly 50K 2 10 GC07575 Conduit 1 Flex x 48 1 11 GC04654 Elbow Connector Sealtite 45 1 1 12 PDS 513 Conduit 1 2 Flex x 48 1 13 GT3 0707 Elbow Connector Sealtite 45 1 2 1 14 S 2121 Flat Washer 1 2 8 15 S 3883 Bolt HHCS 1 2 13 x 1 3 4 YDP Grade 8 8 16 S 8506 Flange Nut 1 2 13 ZN 8 17 S 6998 Bolt HHCS 1 4 20 x 1 ZN Grade 5 20 18 S 1430 Flat Washer 1 4 ZN Grade 2 USS 16 19 S 7215 Flange ...

Page 70: ...ponents Junction Box Components Parts List Ref Part Description Qty per Assembly 1 GC07521 Box Junction Explosion Proof 2 2 GC07744 Nipple Conduit 1 x 4 3 4 1 3 S 8513 Bushing Conduit Reducer 1 3 4 2 4 S 8568 Bolt U Bolt 3 8 16 x 1 3 8 IW x 3 7 16 IL x 2 3 8 TL 2 5 S 968 Flange Nut 3 8 16 ZN Grade 5 4 ...

Page 71: ...s Control Panel Components Parts List Ref Part Description Qty 1 PDS 539 Controller Color 5 7 with Expansion Module 1 2 C 8716 Switch Green Red 2 3 GC20182 Switch 3 Position Momentary 1 4 PDS 532 Switch 3 Position Maintain 1 N A PDS 542 40 mm Emergency Stop Mushroom N O N C 1 ...

Page 72: ...10 Parts List 72 PNEG 1858 12 and 16 X Series Sweep Control Panel Assembly 380V 3 Phase ...

Page 73: ...r Starter and Protector 20A 25A 1 1 6 PDS 521 Motor Starter and Protector 23A 32A 1 6 PDS 522 Motor Starter and Protector 37A 50A 1 1 7 PDS 526 Starter Aux Contact 575 VAC 5 Amp 1 1 1 1 1 8 GC20213 Starter Short Circuit Contact 575 VAC 1 1 1 1 1 9 PDS 540 Starter Combo Block 600 VAC 38A 1 1 10 PDS 517 AC Drive 1 HP 480 VAC 3 PH 1 1 1 1 1 11 1EL0911 Power Distribution Block 175A 600V 3 Pole 1 1 1 1...

Page 74: ...10 Parts List 74 PNEG 1858 12 and 16 X Series Sweep Control Panel Assembly 480V 3 Phase ...

Page 75: ...tor Starter and Protector 23A 32A 1 6 GC20212 Motor Starter and Protector 30A 40A 1 6 PDS 522 Motor Starter and Protector 37A 50A 1 6 PDS 523 Motor Starter and Protector 48A 65A 1 7 PDS 526 Starter Aux Contact 575 VAC 5 Amp 1 1 1 1 1 1 8 GC20213 Starter Short Circuit Contact 575 VAC 1 1 1 1 1 1 9 PDS 540 Starter Combo Block 600 VAC 38A 1 1 10 PDS 517 AC Drive 1 HP 480 VAC 3 PH 1 1 1 1 1 1 11 1EL09...

Page 76: ...10 Parts List 76 PNEG 1858 12 and 16 X Series Sweep Control Panel Assembly 600V 3 Phase ...

Page 77: ...tarter and Protector 20A 25A 1 6 PDS 525 Motor Starter and Protector 24A 32A 1 6 GC20212 Motor Starter and Protector 30A 40A 1 6 PDS 522 Motor Starter and Protector 37A 50A 1 7 PDS 526 Starter Aux Contact 575 VAC 5 Amp 1 1 1 1 1 1 8 GC20213 Starter Short Circuit Contact 575 VAC 1 1 1 1 1 1 9 PDS 540 Starter Combo Block 600 VAC 38A 1 1 1 1 1 1 10 PDS 518 AC Drive 1 HP 600 VAC 3 PH 1 1 1 1 1 1 11 PD...

Page 78: ...f Part Description Qty N S GK80047 Quick Start Guide Complete Assembly N A 1 GK80046 Manual Canister Assembly 1 2 GK80045 Canister Bracket 1 3 S 277 5 16 18 x 1 1 4 HH Bin Bolt with Washer YDP Grade 5 6 4 S 7382 Nylock Nut 5 16 18 ZN Grade 5 6 5 PNEG 1858 X Series Sweep Operation Manual 1 ...

Page 79: ...PURPOSE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set forth in the Limited Warranty which shall not exceed the amount paid for the product purchased This warranty is not transferable and applies only to the original end user GSI ...

Page 80: ...hich should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com Copyright 2012 by GSI Group Printed in the USA CN 301395 CN 301671 CN 301916 ...

Search results

Summary of Contents for X Series Sweep

Reviews:

Related manuals for X Series Sweep

Brands by name

Popular brands

GSI Group X Series Sweep, Operator'S Manual

Search results

Summary of Contents for X Series Sweep

Reviews:

Related manuals for X Series Sweep

Brands by name

Popular brands