background image

10

5.5 Cable fitting 

Cable clips must be fitted every 3 metres to fix the submersible 
drop cable and the straining wire, if fitted, to the riser pipe of the 
pump. 

GRUNDFOS supplies cable clip sets on request. The set consists 
of a 1.5 mm thick rubber band and 16 buttons. 

Cable fitting: Cut off the rubber band so that the piece with no 
slit becomes as long as possible. 
Insert a button in the first slit. 
Position the wire alongside the submersible drop cable, fig. 12. 

Fig. 12

Wind the band once around the wire and the cable. 
Then wind it tightly at least twice around the pipe, wire and the 
cable. 
Push the slit over the button and then cut off the band. 

Where large cable cross-sections are used, it will be necessary to 
wind the band several times. 

When flanged pipes are used, the cable clips should be fitted 
above and below each joint. 

5.6 Lowering the pump 

It is recommended to check the borehole by means of an inside 
calliper before lowering the pump to ensure unobstructed pas-
sage. 

Lower the pump carefully into the borehole, taking care not to 
damage the motor cable and the submersible drop cable. 

Note: Do not lower or lift the pump by means of the motor cable. 

5.7 Installation depth 

The dynamic water level should always be above the suction 
interconnector of the pump, see section 3.2 Positional require-
ments
 and fig. 13. 

Minimum inlet pressure is indicated in the NPSH curve for the 
pump.
The minimum safety margin should be 1 metre head.

It is recommended to install the pump so that the motor part is 
above the well screen in order to ensure optimum cooling, see 
section 3.4 Liquid temperatures/cooling

When the pump has been installed to the required depth, the 
installation should be finished by means of a borehole seal. 

6. Start-up and operation 

6.1 Start-up 

When the pump has been connected correctly and it is sub-
merged in the liquid to be pumped, it should be started with the 
discharge valve closed off to approx. 1/3 of its maximum volume 
of water. 

Check the direction of rotation as described in section 
4.5.1 Checking of direction of rotation

If there are impurities in the water, the valve should be opened 
gradually as the water becomes clearer. The pump should not be 
stopped until the water is completely clean, as otherwise the 
pump parts and the non-return valve may choke up. 

As the valve is being opened, the drawdown of the water level 
should be checked to ensure that the pump always remains sub-
merged. 

The dynamic water level should always be above the suction 
interconnector of the pump, see section 3.2 Positional require-
ments
 and fig. 
13

Fig. 13

L1:

Minimum installation depth below dynamic water level.
Minimum 1 metre is recommended. 

L2:

Depth to dynamic water level. 

L3:

Depth to static water level. 

L4:

Drawdown. This is the difference between the dynamic 
and the static water levels. 

L5:

Installation depth. 

If the pump can pump more than yielded by the well, it is recom-
mended to fit the GRUNDFOS control unit, type CU 3, or some 
other type of dry-running protection. 
If no water level electrodes or level switches are installed, the 
water level may be drawn down to the suction interconnector of 
the pump and the pump will then draw in air. 
Long time operation with water containing air may damage the 
pump and cause insufficient cooling of the motor.

6.2 Operation 

6.2.1 Minimum flow rate 

To ensure the necessary cooling of the motor, the pump should 
never be set so low that the cooling requirements specified in 
sectio3.4 Liquid temperatures/cooling cannot be met. 

6.2.2 Frequency of starts and stops 

TM

00 13

69 50

92

T

M

00

 10

41

 36

9

5

Motor type 

Number of starts

MS 6000

Minimum 1 per year is recommended. 
Maximum 30 per hour.
Maximum 300 per day. 

MMS 6000

Minimum 1 per year is recommended. 
Maximum 15 per hour.
Maximum 360 per day.

MMS 8000

Minimum 1 per year is recommended. 
Maximum 10 per hour.
Maximum 240 per day.

MMS 10000

Minimum 1 per year is recommended. 
Maximum 8 per hour.
Maximum 190 per day.

MMS 12000

Minimum 1 per year is recommended. 
Maximum 5 per hour.
Maximum 120 per day.

L2

L3

L1

L5

L4

Summary of Contents for SP-G

Page 1: ...SP G GRUNDFOS INSTRUCTIONS Installation and operating instructions ...

Page 2: ... 60335 1 2002 e EN 60335 2 41 2003 excepto nos pontos 25 1 e 25 8 Bomba com ponta de veio livre A Grundfos declara sob sua única responsabilidade que os produtos SP G aos quais diz respeito esta declaração estão em conformidade com as seguintes Directivas do Conselho sobre a aproximação das legislações dos Estados Membros da CE Directiva Máquinas 2006 42 CE Norma utilizada EN 809 2009 Antes de col...

Page 3: ...24 Istruzioni di installazione e funzionamento 34 Instrucciones de instalación y funcionamiento 43 Instruções de instalação e funcionamento 52 Οδηγίες εγκατάστασης και λειτουργίας 62 Installatie en bedieningsinstructies 72 Monterings och driftsinstruktion 82 Asennus ja käyttöohjeet 91 Monterings og driftsinstruktion 100 ...

Page 4: ...e a month If a motor has been stored for more than one year before installa tion the rotating parts of the motor must be dismantled and checked before use The pump should not be exposed to direct sunlight If the pump has been unpacked it should be stored horizontally adequately supported or vertically to prevent misalignment of the pump Make sure that the pump cannot roll or fall over During stora...

Page 5: ...ith the filling syringe fig 3 until the liquid runs back out of the filling hole 4 Replace the screw in the filling hole and tighten securely before changing the position of the pump Torque 3 0 Nm The submersible pump is now ready for installation Fig 3 3 1 3 Refilling GRUNDFOS submersible motors MMS 6000 MMS 8000 MMS 10000 and MMS 12000 To refill the motor proceed as follows 1 Position the submer...

Page 6: ...tor makes See motor specifications 4 Electrical connection 4 1 General The electrical connection should be carried out by an authorized electrician in accordance with local regulations The supply voltage rated maximum current and cos appear from the loose data plate that must be fitted close to the installa tion site The required voltage quality for GRUNDFOS MS submersible motors measured at the m...

Page 7: ...ter must be protected by means of a motor starter with thermal relay or a CU 3 and contactor s GRUNDFOS MMS motors have no built in temperature transmit ter A Pt100 sensor is available as an accessory Motors with a Pt100 sensor must be protected by means of a motor starter with thermal relay or a CU 3 and contactor s Motors without a Pt100 sensor must be protected by means of a motor starter with ...

Page 8: ... Specific resistance 0 02 mm m q Cross section of submersible drop cable mm sin 0 436 Xl Inductive resistance 0 078 x 10 3 m 4 5 Connection of motor Three phase submersible motors must be protected see section 4 2 Motor protection For electrical connection by means of the CU 3 see the separate installation and operating instructions for this unit When a conventional motor starter is being used the...

Page 9: ...ightened diagonally to the torques stated in the following table Note Make sure that the pump chambers are aligned when assembly has been completed 5 2 Fitting of submersible drop cable Before fitting the submersible drop cable to the motor make sure that the cable socket is clean and dry To facilitate the fitting of the cable lubricate the rubber parts of the cable plug with non conducting silico...

Page 10: ...osed off to approx 1 3 of its maximum volume of water Check the direction of rotation as described in section 4 5 1 Checking of direction of rotation If there are impurities in the water the valve should be opened gradually as the water becomes clearer The pump should not be stopped until the water is completely clean as otherwise the pump parts and the non return valve may choke up As the valve i...

Page 11: ...d at a GRUNDFOS service centre If GRUNDFOS is requested to service the pump GRUNDFOS must be contacted with details about the pumped liquid etc before the pump is returned for service Otherwise GRUNDFOS can refuse to accept the pump for service Possible costs of returning the pump are paid by the customer If a pump has been used for a liquid which is injurious to health or toxic the pump will be c...

Page 12: ... rotation c The valves in the discharge pipe are partly closed blocked Check and clean replace the valves if necessary d The discharge pipe is partly choked by impurities ochre Clean replace the discharge pipe e The non return valve of the pump is partly blocked Pull out the pump and check replace the valve f The pump and the riser pipe are partly choked by impurities ochre Pull out the pump Check...

Page 13: ... the full load current there are the following possible faults The contacts of the motor starter burnt Replace the con tacts Poor connection in leads possibly in the cable joint See item 3 Too high or too low supply voltage See item 1 The motor windings are short circuited or partly disjointed See item 3 Damaged pump is causing the motor to be overloaded Pull out the pump for overhaul The resistan...

Page 14: ... Bride Flangia Brida Flange Φλάντζα Flens Fläns Laippa Flange Motor Motor Moteur Motore Motor Motor Κινητήρας Motor Motor Moottori Motor Direct On Line Starting Direktanlauf Démarrage direct Avviamento diretto Arranque directo Arranque directo Απευθείας Εκκίνηση Directe aanloop Direktstart Suorakäynnistys Direkte start Star Delta Starting Stern Dreieck Anlauf Démarrage étoile triangle Avviamento Y...

Page 15: ... 3 x 400 V I 40 A L 140 m U 2 Lx L U 140 2 70 m q 25 mm 2 TM00 1346 5092 I 40 A U 2 U 3 x 400 V L 140 m Example U 3 x 380 V I 10 A L 120 m U 2 Lx L U 120 2 60 m q 6 mm 2 TM00 1345 5092 I 10 A U 2 U 3 x 380 V L 120 m ...

Page 16: ...3 x 220 V I 5 A L 105 m U 3 Lx L U 105 3 35 m q 2 5 mm 2 TM00 1348 5092 I 5 A U 3 U 3 x 220 V L 105 m Example U 3 x 415 V I 100 A L 150 m U 3 Lx L U 150 3 50 m q 50 mm 2 TM00 1347 5092 I 100 A U 3 U 3 x 415 V L 150 m ...

Page 17: ...112 ...

Page 18: ...113 ...

Page 19: ...114 ...

Page 20: ...ps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60 LV 1035 Rīga Tālr 371 714 9640 7 149 641 Fakss 371 914 9646 Lithuania GRUNDFOS Pumps UAB Smolensko g 6 LT 03201 Vilnius Tel 370 52 395 430 Fax 370 52 395 431 Malaysia GRUNDFOS Pumps Sdn Bhd 7 ...

Page 21: ...www grundfos com Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence 96432078 0711 Repl 96432078 0506 ECM 1078259 ...

Reviews: