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4.5 Functions

Control and monitoring take place via the functions described in 
the following subsections.

4.5.1 Operating functions

Automatic operation

The controller starts the pump when the pressure sensor detects 
that the system pressure is lower than the cut-in pressure.
The cut-in and cut-out pressures can be set by means of buttons 
[Cut-in] B3 and [Cut-out] B2 (fig. 4). See section 

11. Start-up

.

If the pump does not start, indicator light "Fail to Start" will be on 
(fig. 5, pos. I7).
The pump can be stopped with [STOP] button A2 (fig. 3, pos. 3) 
when the system pressure is higher than the cut-out pressure. 
Otherwise, indicator light "Pump Demand" is on, and the pump 
can only be stopped by turning the circuit breaker to "OFF". 
Automatic stop is also possible. See below.

Automatic stop

In automatic operation, the pump stops automatically when all 
starting causes have returned to normal. To use automatic stop, 
follow the procedure in section 

5.2 Settings via display

subsection 

Menu 3 (timers)

Normally, the pump is stopped after 

10 minutes, but the run time can be changed. See section 

5.2 Settings via display

.

Manual operation

For test runs and start-up, manual operation is possible by means 
of [START] button A2 (fig. 3, pos. 2) regardless of system 
pressure. See section 

12.2.1 Manual operation with buttons 

[START] and [STOP]

.

To stop the pump, press [STOP] button A3 (fig. 3, pos. 3).

Emergency operation

The pump can be started manually with emergency start handle 
A4 (fig. 3, pos. 4). The handle can be kept in a closed position. 
See section 

12.2.2 Manual operation with emergency start 

handle

Remote control

The pump can be started by the momentary opening of a remote 
contact, independent of the pressure sensor.

Start via an external signal (deluge valve/flowmeter)

The controller can be started by opening a normally closed 
contact on the fire protection equipment (deluge valve), 
independent of the pressure sensor.
If option A4 is supplied (flowmeter), the pump can be started by 
closing a normally open contact from the flowmeter, independent 
of the pressure sensor. If option C17 was chosen, control relay 
CR39 will be activated when the contact of the flowmeter is open. 
If the pump has started because of the flow switch, and the 
controller did not detect a pressure drop, the pump will stop when 
the flow switch contact opens. If the controller is set for manual 
stop only, press [STOP] button A3 (fig. 3, pos. 3) to stop the 
pump. When the water flow has subsided, the pump will. If the 
controller is set for automatic stop, the pump will stop when the 
water flow has subsided, and the run time has expired.

Automatic weekly test

The controller can be set for a weekly test. See section 

5.2 Settings via display

. When the weekly test is enabled, the 

pump starts at the set start time and stops at the set stop time or 
after the run time set for automatic stop, whichever is the shorter. 
The pump can be stopped with [STOP] button A3 (fig. 3, pos. 3) 
before the test is finished (provided that the system pressure is 
higher than the cut-out pressure). If the pump was started due to 
an automatic weekly test, indicator light "Weekly Test" (fig. 4, 
pos. 4) will be on.
If option C4 was chosen, alarm relay "Weekly T." will be activated. 

Manual test run

The pump can be started for a running period of 10 minutes by 
pressing buttons [Cut-in] B3 and [Cut-out] B2 (fig. 4) at the same 
time. Pressing these buttons simulates a pressure drop in the 
system.

Start delay

In systems with several pumps, it may be necessary to set a start 
delay to prevent all motors from starting at the same time. 
The start delay is selectable. See section 

5.2 Settings via display

subsection 

Menu 3 (timers)

.

Phase-reversal test

A phase reversal can be simulated by pressing the [Alarm Reset] 
button for more than 10 seconds. Indicator light "Phase Reversal" 
(fig. 4, pos. 2) lights up, and alarm relay "Ph. Rev." is activated.

Lockout by other equipment (option A6)

When the NO contact is open, the controller is enabled. If the NO 
contact is closed, the controller will be locked and will not start 
the pump in case of pressure drop (automatic start). The pump 
can always be started manually with the [START] button.

Interlock of other equipment (option A7)

The contacts of relay CR 34 are activated in order to prevent 
other equipment from starting.

Division into zones (options A9, A10, A11)

Controllers of different zones can be interconnected so that the 
equipment for the different zones can be started in a certain 
order.

Anti-condensation heater (options D14, D14A, D14B)

To avoid forming of condensation, the control cabinet can be 
equipped with an anti-condensation heater with thermostat 
(option D14) or humidistat (option D14A), or both (option D14B).

Motor heater (option D27)

To avoid condensation in the terminal box and the stator, the 
controller has a contact for connecting an external single-phase 
motor heater, if option D27 has been selected.

4.5.2 Monitoring functions

Monitoring of motor operation

If the power supply has been connected correctly, indicator light 
"Power Available" (fig. 4, pos. 1) will be on, and alarm relay 
"EPSR Ready" will be activated to signal that the pressure board 
(EPSR) is ready and functioning. If option C16 was chosen, 
control relay CR27 will also be activated to indicate that the 
control voltage is okay.
If the pressure in the discharge pipe falls below the cut-in 
pressure, indicator light "Pump Demand" (fig. 4, pos. 3) will be 
on. When the pump is running, indicator I8 (fig. 7) is on, and 
contact "Run NC/NO" is activated. If option C4 has been ordered, 
the extra motor run contact will also be activated. If option C14 
has been ordered, control relay CR25 will also be activated.
If the pump remains below 5 % for more than 20 seconds so that 
the pump does not start, indicator light I7 "Fail to Start" in display 
D1 will be on. If option C15 has been ordered, control relay CR26 
will be activated.
In case of an overcurrent or undercurrent condition, alarm relays 
"Motor Tr." (fig. 5 and 6pos. 9) will be activated, and the 
corresponding indicator light I1 or I2 in display D1 (fig. 7) will light 
up.

Monitoring of power supply

Alarm relays "Pow. Av." (fig. 5 and 6, pos. 9) will be disabled in 
case of signal loss of any phase or power, and indicator light 
"Power Available" (fig. 4, pos. 1) will be off. Indicator I6 in display 
D1 (fig. 7) will light up.
In case of overvoltage, undervoltage or phase failure, the 
corresponding indicator lights I3, I4 and I5 in display D1 (fig. 7
will be on, and alarm relays "Room Al." (fig. 5 and 6, pos. 9) will 
be activated.
If an earth fault is detected, the optional control relay CR24 will 
be activated.

Monitoring of inlet pressure (option C5)

If a pressure switch is installed in the suction pipe, the optional 
control relay CR18 will be activated in case of a pressure drop.

Monitoring of discharge pressure (option C6)

If a pressure switch is installed in the discharge pipe, the optional 
control relay CR19 will be activated in case of a pressure drop.

Summary of Contents for Fire DNF

Page 1: ...Fire DNF Fire HSEF electric Installation and operating instructions GRUNDFOS INSTRUCTIONS...

Page 2: ...EC Member States Machinery Directive 2006 42 EC Standards used EN 12100 1 2003 EN 12100 2 2003 EN 809 1998 Low Voltage Directive 2006 95 EC Standards used EN 60204 1 2006 EN 60439 1 1999 EMC Directiv...

Page 3: ...4 Levelling 17 9 5 Pipework 18 9 6 Bypass 18 9 7 Connection to the pressure sensor 18 9 8 Priming tank and test pipe 18 9 9 Alignment 19 9 10 Separate control cabinet 20 10 Electrical connection 21 1...

Page 4: ...o reduce the risk of fire or electric shock the manufacturer s instructions for selection of overload and short circuit protection must be followed Lifting points for the entire fire pump set Hazadous...

Page 5: ...impeller diameter may therefore deviate from the standard diameters stated in catalogues data sheets etc The actual impeller diameter is stated on the pump nameplate 4 2 1 Split case pump The Grundfo...

Page 6: ...and allows for setting of pressure values See section 5 2 Settings via display Fig 4 Control panel She controller has two DIP switches for settings See section 5 1 Settings via DIP switches The intern...

Page 7: ...ia display Cut in B3 fig 4 This button is used to set the pressure limit for starting the pump It is enabled with a DIP switch See section 5 1 Settings via DIP switches It is also used when setting th...

Page 8: ...an be displayed in PSI P or bar B The display also gives access to the setting menus of the controller See section 5 2 Settings via display 4 4 6 Indicator lights on control panel Four indicator light...

Page 9: ...Pressing these buttons simulates a pressure drop in the system Start delay In systems with several pumps it may be necessary to set a start delay to prevent all motors from starting at the same time...

Page 10: ...scribed below Setting of upper DIP switch Phase reversal reference switch No 6 If indicator light Phase Reversal is on change the DIP switch setting ABC CBA to another setting using a pencil Setting o...

Page 11: ...the previous log To exit the menu do not press any button for more than 30 seconds or press Cut in button B3 for more than 10 seconds Menu 12 event log In this menu the user can view the event log The...

Page 12: ...er placed on the common base frame Example DNF Fire DN F 80 25 260 E A X A A B B Example HSEF Fire HSE F 8 15 323 E B X D A B C Fire Fire system Pump type DN End suction pump HSE Horizontal split case...

Page 13: ...60 60 Hz Example S N E A S Packing type stuffing box N Uncooled stuffing box E With internal barrier fluid F With external barrier fluid A PTFE impregnated fibre packing rings and EPDM O ring in pump...

Page 14: ...AGES MAXIMUM BRAKE HORSEPOWER REQUIRED AT RATED SPEED AT ANY CAPACITY CONDITION 1 3 5 7 9 11 4 6 8 10 12 13 2 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2...

Page 15: ...eplate for the fire pump set See fig 11 8 7 Maximum operating pressure 10 16 or 25 bar The maximum operating pressure is stated on the pump nameplate 8 8 Ambient temperature Minimum ambient temperatur...

Page 16: ...d are one part cement to three parts sand and four parts medium aggregate The concrete foundation must have an absolutely level and even surface Provide the foundation with anchor bolts to fasten to f...

Page 17: ...e borne noise in the pipework only rubber bellows expansion joints Fit the expansion joints both on the suction and the discharge sides The distance from the pump should be at least 1 to 1 1 2 x DN di...

Page 18: ...ssure sensor 1 4 NPTF is on the right side of the controller fig 3 pos 6 Run a hose from the discharge pipe to the pressure sensor Water pipes must be flushed clean before connecting the pressure sens...

Page 19: ...long coupling life This is particularly important with increased motor speed Follow the installation instructions of the coupling manufacturer TM03 2999 5005 Outside diameter of coupling mm Clearance...

Page 20: ...recommended to avoid water accumulation at the controller s feet 7 TM01 8886 0800 Place the foil where needed 8 TM01 8887 0800 Retighten the screws 9 TM01 8888 0800 Check the alignment carefully once...

Page 21: ...erminal 104 106 must be used when connecting a remote control voltage from the other equipment Make sure that the control voltage from other equipment and that from control relay CR10 are compatible F...

Page 22: ...uttons START and STOP 10 Simulate a power failure by turning the circuit breaker to OFF and check if the circuit connected to terminals PowAv is reacting properly 11 Simulate phase reversal by pressin...

Page 23: ...ndle back to OFF and press STOP button A3 fig 3 pos 3 12 3 Test run To start a test run open the isolating valve to the test pipe and press buttons Cut in B3 and Cut out B2 fig 4 The pump runs for ten...

Page 24: ...hermal paper and be correctly oriented The following operations must be followed to replace the paper 1 Unscrew the axle and remove the empty roll 2 On the printer open the top cover to get access to...

Page 25: ...e desired results To set the leakage rate of the stuffing box remove the protecting guards of the shaft on both sides This gives access to the setting screw See service instructions Bearing lubricatio...

Page 26: ...pipe has been installed according to section 9 5 Pipework c Impeller out of balance Clean the impeller d Inner pump parts worn Replace defective parts e Pump stressed by the pipework Install the pump...

Page 27: ...ce technician can prepare and provide the appropriate spare parts Please obtain the technical data for the system from the nameplate 17 Warranty The warranty is governed by the framework of our genera...

Page 28: ...75 2220 x 701 x 1320 1050 525 MMG 280M E 90 2271 x 701 x 1320 1096 590 HSEF 5 8 MMG 200LA E 30 2010 x 701 x 1320 669 6 5 283 283 143 248 MMG 200LB E 37 2010 x 701 x 1320 692 270 HSEF 5 11 MMG 225M E 4...

Page 29: ...5 525 MMG 280M E 90 1728 x 701 x 842 891 590 HSEF 5 12 MMG 280M E 90 1733 x 701 x 891 999 6 5 302 390 257 590 MMG 315S E 110 1943 x 853 x 976 1479 1050 MMG 315M E 132 2023 x 853 x 976 1591 1150 HSEF 6...

Page 30: ...0M E 55 2280 x 701 x 1320 1195 447 MMG 280S E 75 2355 x 701 x 1472 1344 554 HSEF 8 17 MMG 280S E 75 2399 x 701 x 1472 1400 10 8 353 302 458 554 MMG 280M E 90 2449 x 701 x 1472 1447 600 MMG 315S E 110...

Page 31: ...E 55 1775 x 701 x 915 1037 447 MMG 280S E 75 1805 x 701 x 942 1138 554 HSEF 8 17 MMG 280S E 75 1844 x 701 x 994 1194 10 8 353 302 458 554 MMG 280M E 90 1894 x 701 x 994 1241 600 MMG 315S E 110 2028 x...

Page 32: ...80M E 90 2980 154 89 7 2 HSEF 5 12 MMG 280M E 90 3 x 380 415 660 690 Y 2980 154 89 7 2 MMG 315S E 110 2980 188 108 7 2 MMG 315M E 132 2980 222 128 7 5 HSEF 6 10 MMG 280S E 75 3 x 380 415 660 690 Y 297...

Page 33: ...74 7 4 HSEF 8 15 MMG 225M E 45 3 x 380 415 660 690 Y 1480 78 45 7 5 MMG 250M E 55 1480 95 55 7 5 MMG 280S E 75 1480 128 74 7 4 HSEF 8 17 MMG 280S E 75 3 x 380 415 660 690 Y 1480 128 74 7 4 MMG 280M E...

Page 34: ...34...

Page 35: ...22 Japan Phone 81 35 448 1391 Telefax 81 35 448 9619 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 L...

Page 36: ...1739 The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright Grundfos Holding...

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