Gruetzner Lubricus LUB-D Series User Manual Download Page 1

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User manual

LUB-D

Summary of Contents for Lubricus LUB-D Series

Page 2: ...Gruetzner GmbH 2021 All rights including those of photomechanical reproduction duplication and distribution by means of special processes e g data processing data carriers and data networks even in p...

Page 3: ...Directive 07 2 2 Hazards 07 2 3 Staff 07 2 4 Reasonably predictable misuse 07 2 5 Usage for the intended purpose 08 2 6 Warranty and Liability 08 2 7 General safety instructions 09 3 Description of fu...

Page 4: ...gnal 14 seconds 35 8 3 Output signals LCD messages 37 8 3 1 Empty level E1 38 8 3 2 Error overload E2 40 8 3 3 Error undervoltage E3 41 8 3 4 Fatal error E4 42 9 Maintenance and disposal 43 9 1 Mainte...

Page 5: ...in a suitable place ideally in an easily accessible place in the surrounding area of LUB D Inform your colleagues who work in the local area of the machine about safety instruc tions so nobody gets h...

Page 6: ...tured according to the following system CAUTION This text explains the consequences of disregarding the reference This text shows what to do as an instruction 1 4 Symbols for information The following...

Page 7: ...tab lished that the machine complies with the provisions of the applicable directive An EC EU declaration of conformity for LUB D can be found in the appendix chapter 11 2 2 2 Hazards In order to avoi...

Page 8: ...must be observed Work and activities with and on LUB D are only permitted with appropriate authori sation chapter 2 3 All other uses than the aforementioned intended usage or the disregard of one of t...

Page 9: ...to LUB D Mount and check all screw connections with the permissible torques specified for this purpose Use a calibrated torque wrench WARNING Lubricants are flammable In case of fire do not use a wate...

Page 10: ...d counter rotating LUB D is available with one two three or four lubricant outlets see chapter 5 The outlets are secured by an integrated non return valve Approx 0 16 cm of lubricant is pumped during...

Page 11: ...There the CE mark and the serial number of LUB D are visible Refer to chapter 3 Fig 1 for the location of the nameplate and serial number 3 3 Scope of delivery LUB D is available in several different...

Page 12: ...volume 250 400 cm Lubricant characteristics oils and greases up to NLGI 2 Number of outlets 1 2 3 4 Hydraulic connection via PA tube Number of lubrication points without accessories up to 4 with split...

Page 13: ...must be reported immediately to the forwarding agent the insurance company or Gruetzner GmbH in writing 4 2 Transport NOTICE Hard shocks due to e g falling or setting down too hard can damage LUB D Do...

Page 14: ...B D can also reliably and cleanly supply a limited number of lubrication points with lubricant In this case accessories e g splitters progressive distributors or lubrication gears can be connected to...

Page 15: ...awing no Bearb Gepr nd Index a J Niederg J Niederg 1 1 5 DIN A4 Ma e in mm VK Artikel Nr nderung Datum Name Gepr LUB D 2 21 11 2017 21 11 2017 5 2 LUB D 2 LUB D 2 250 LUB D 2 s two outlets are supplie...

Page 16: ...tum Name Gepr LUB D 1 1 21 11 2017 21 11 2017 5 3 LUB D 1 1 LUB D 1 1 250 LUB D 1 1 s theoretical two outlets per installed pump unit are combined internally One outlet is supplied with 0 16 cm lubric...

Page 17: ...irst pump body are internally combined into one outlet 1 1 One outlet is supplied with 0 16 cm lubricant per stroke The outlets are sup plied with lubricant one after the other LUB D 3 allows you to s...

Page 18: ...ng Datum Name Gepr LUB D 4 21 11 2017 21 11 2017 5 5 LUB D 4 LUB D 4 250 At LUB D 4 each possible outlet is operated individually One outlet is supplied with 0 16 cm lubricant per stroke The outlets a...

Page 19: ...pressurised air Make sure that there is no coarse dirt in the mounting area Remove housing from power unit lSeparate the housing from the power unit by turning the retaining ring counterclockwise Make...

Page 20: ...idge cap lTurn the cap of the lubricant cartridge counterclockwise and pull it off Pay attention to cleanliness when carrying out the work Be sure to prevent dirt liquids and foreign bodies from enter...

Page 21: ...ached after two full rotations when the label of the lubricant car tridge is aligned with the front of LUB D Assemble housing on power unit lPlace the dismantled housing on LUB D and press it onto the...

Page 22: ...r angled sockets can be used For more details on connecting cables please see chapter 8 1 DANGER Damaged or flawed electrical connections or unlicensed hot components lead to heavy injuries or even de...

Page 23: ...completely In particular the external power supply system has to be connected and a lubricant cartridge must have been fitted 4 Execute FIL function Execute the 12 seconds control signal The detailed...

Page 24: ...manufacturer chapter I II LUB D must be integrated into a control system PLC and must be commanded and controlled via the PLC LUB D delivers one or more strokes one stroke 0 16 cm depending on the si...

Page 25: ...rrent output must not exceed Imax 20 mA No inductive load e g relay may be connected After a long standstill of LUB D a manually triggered single dispense is recommended Please use the 2 seconds signa...

Page 26: ...nation of your LUB D can be found on the nameplate attached to the side of LUB D see chapter 3 1 fig 1 LUB D only processes the control signals listed in the table up to a maximum length of 14 seconds...

Page 27: ...econds triggers a single dispensing process at pump body 1 After a specified pause time this control signal can be repeated or another control signal can be sent The operating states are output by LUB...

Page 28: ...motor running time ML depends on various conditions including the present or built up counterpressure in the hydraulic system and the temperature The motor running time ML is 7 17 seconds lAt the end...

Page 29: ...he control signal 5 seconds triggers a single dispensing process at pump body 2 After a specified pause time this control signal can be repeated or another control signal can be sent The operating sta...

Page 30: ...motor running time ML depends on various conditions including the present or built up counterpressure in the hydraulic system and the temperature The motor running time ML is 7 17 seconds lAt the end...

Page 31: ...riggers a single dispensing process at each pump body one after the other After a specified pause time this control signal can be repeated or another control signal can be sent The operating states ar...

Page 32: ...otor running time ML depends on various conditions including the present or built up counterpressure in the hydraulic system and the temperature The motor running time ML is 2x 7 17 seconds lAt the en...

Page 33: ...y the external control A total of 40 dispensing operations are carried out automatically one after the other After a certain pause time this control signal can be repeated or another control signal ca...

Page 34: ...me ML is 7 17 seconds lAt the end of an error free and successful motor run ML the output signal at LUB D changes from a low level to a high level for a short pause time P 0 5 seconds lA total of 40 e...

Page 35: ...signal 14 seconds is used to acknowledge error messages It is the only control signal that LUB D can process when a low level output signal is sent Regardless of the basic principle of remotly acknowl...

Page 36: ...tronics of LUB D will automati cally check itself If this internal check is successful the output signal at LUB D changes from a low level to a high level the error is thus acknowledged and LUB D is r...

Page 37: ...empty 8 3 1 low permanent error If an output signal as low level 0V is permanently present at PIN 4 for longer than 3s and no dispensing process is currently being performed by LUB D there is an erro...

Page 38: ...ernal control PLC For this purpose a separate unique output signal is provided which can be easily and reliably detected by the external control PLC Description LUB D is properly connected to an exter...

Page 39: ...cartridge The output signal of LUB D now changes from a 0 5Hz square wave signal to a permanent low signal 0V lZ2 indicates the period of screwing on a new full cartridge The output signal of LUB D no...

Page 40: ...l PLC immediately before the occurrence of error E2 and has attempted to perform a dispensing operation lWhen the maximum permissible pressure is reached during or after a dispense LUB D sends a perma...

Page 41: ...connected to the power supply lIf the supply voltage is too low LUB D sends a permanent output signal as low level 0 V to PIN 4 for external control PLC lCheck the supply voltage and compare it with t...

Page 42: ...controller via the electrical interface and connected to the power supply lIn an internal diagnosis the critical rare error E4 has been detected lError E4 cannot be corrected by you on site and cannot...

Page 43: ...ctivate any protective device without authorization 9 1 Maintenance schedule The following maintenance schedule must be observed for LUB D Depending on operating conditions and lubricant consumption D...

Page 44: ...ase use the 2 seconds signal or 8 seconds signal depending on your model chap 8 2 1 and 8 2 3 9 1 1 Visual check lCheck the entire lubrication system LUB D and any connected accessories including tube...

Page 45: ...pproved by the manufacturer Observe the maximum shelf life of lubricant filled in cartridges NOTICE It is not possible to refill empty or opened lubricant cartridges NOTICE Make sure you use the same...

Page 46: ...water or foreign bodies enter the lubricant inlet Remove cartridge cap lTurn the cap of the lubricant cartridge counterclockwise and pull it off Pay attention to cleanliness when carrying out the work...

Page 47: ...ached after two full rotations when the label of the lubricant car tridge is aligned with the front label of LUB D Assemble housing on power unit lPlace the dismantled housing on LUB D and press it on...

Page 48: ...nued automatically after completing the work explained above 9 3 Disposal lWhen disposing LUB D and empty or opened cartridges follow the relevant national regulations in force lWhen disposing LUB D o...

Page 49: ...te changes to the factory and or the default settings of LUB D to ensure reliable and proper operation of LUB D combined with the hydraulically connected accessories Amongst others cartridges filled w...

Page 50: ...not exceed 5 meters the inner tube diameter shall not be lower than 4 mm The maximum tube length depends on a wide range of parameters such as temperature application and viscosity of the lubricant us...

Page 51: ...164 8 6 6 2x 56 5 30 45 5 19 340 min 15 250ml 100 7 Alle Schlauchanschlussteile f r Schlauch 6mm All tube connection parts for tube 6mm Befestigungsl cher f r Zylinderschrauben M6 Mounting holes for c...

Page 52: ...pe Gewicht Weight Bearb Gepr 04 12 2019 J Niederg J Niederg 1 2 DIN A3 Ma e in mm VK Artikel Nr 04 12 2019 96 107 13 9 108 5 51 2 100 7 33 5 19 67 9 85 6 6 2 x 56 5 30 Alle Schlauchanschlussteile f r...

Page 53: ...comply with the regulations for electromagnetic compability according to 2004 108 EC The following harmonized standards have been applied EN 61000 6 2 EN 61000 6 4 electromagnetic compability Authoris...

Page 54: ...hange control signal 2 seconds to control signal 12 seconds Start PIN 4 3 seconds high Sending control signal 2 5 seconds to PIN 2 Control signal not detected correctly PIN 4 falling edge PIN 4 rising...

Page 55: ...AUTOMATIC LUBRICATION AUTOMATIC LUBRICATION Gruetzner GmbH Kohlenhofstr 60 D 90443 Nuremberg Germany Tel 49 911 277 399 0 info G LUBE com www G LUBE com...

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