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OPERATION

STROKES PER MINUTE (SPM)

Stroke speed setting is a matter of personal preference and 

experience. Generally speaking, lower speed settings are 

preferred for some stippling, matting or staking functions. Try mid-

range settings for tasks requiring maximum power. Higher speeds 

work best for fine, delicate cuts and to obtain the best finish.

The 

GraverSmith

 shows a range of 400 to 8,000 strokes per 

minute. The calibrations on the dial are only approximate. Each 

model of handpiece has a normal range of strokes per minute. 

Operating outside this range can produce erratic operation at times.

HOW TO TUNE THE GRAVERSMITH

By “tuning” your machine, we mean adjusting the strokes per 

minute and air pressure for optimum performance. TUNING 

YOUR MACHINE PROPERLY IS THE SINGLE MOST 

IMPORTANT OPERATION YOU SHOULD LEARN.

1.  Turn ON your air 

compressor and allow 

the tank to fill. Wait for 

the compressor to cycle 

off and stop running.

2.  Turn the GraverSmith 

on and set the stroke 

per minute dial  

at 2300 and using the 

regulator knob on the 

front of the machine, 

back the air pressure 

down to 2 to 5 PSI (0.1 

to 0.4 bar).

3.  Hold the handpiece you 

have selected to use 

with the tool holder end 

up (vertically) next to your ear FIG. 4).

4.  WITHOUT depressing the foot control, SLOWLY increase 

the air pressure until the handpiece begins to buzz. While 

continuing to increase the air pressure, the handpiece will 

vibrate, more air pressure will make it knock. Slowly add air 

pressure and when the knocking barely stops and add 2 psi 

(.13 bar), this is considered the perfect air pressure operating 

range for any of the handpieces listed in the chart at the 

bottom of the page.

 

Another method of tuning (although not as precise) is to use 

the initial setting shown in the chart below. Set the Strokes 

Per Minute dial to the Recommended Initial Setting. Set the air 

regulator knob to the middle of the Normal Air Pressure Range 

for the handpiece you are using. The goal is to use the least air 

pressure possible that will properly operate the handpiece.

Remember, if the handpiece vibrates without depressing the foot 

control, the air pressure is probably too low. If the handpiece 

fades out at full throttle, the air pressure is probably too low, 

or the strokes per minute is too high for that handpiece. The 

handpiece should start to operate within 3/8" (9,525mm) of 

depression of the foot control, if it doesn’t the air pressure is 

probably too high. Always make small adjustments in air pressure 

or strokes per minute, not large ones, until you are familiar with 

your machine.

If you have “tuned” your machine properly, the handpiece will 

operate smoothly and predictably. New operators often use too 

much air pressure or the incorrect strokes per minute range. 

This can make your machine difficult to control for fine work. 

The 

GraverSmith

 has excellent control for the smallest stone 

setting and the finest engraving. But, you must learn to “tune” the 

machine correctly to achieve this fine control! After a while, you 

can experiment with variations in air pressure and stroke speed 

to suit your work preference.

HANDPIECE Tuning Chart

 

004-506 Large 

800 - 2400 

20 - 30 psi (1.4 - 2.1 bar) 

1400 

24 psi (1.6 bar)

 

004-508 Standard 

1000 - 2800 

18 - 23 psi (1.2 - 1.6 bar) 

2000 

20 psi (1.4 bar)

 

004-563 Bulino 

1600 - 4000 

19 - 23 psi (1.3 - 1.6 bar) 

3000 

20 psi (1.4 bar) 

 

004-610 / 609 Hammer 

1000 - 2700 

20 - 25 psi (1.4 - 1.7 bar) 

1800 

22 psi (1.5 bar)

 

004-710 Hammer 

1000 - 2700 

20 - 25 psi (1.4 - 1.7 bar) 

1800 

22 psi (1.5 bar)

 

004-801 / 810    1800 - 4000 

21 - 25 psi (1.5 - 1.7 bar) 

3000 

22 psi (1.5 bar)

 

004-720 Heavy-Duty  

800 - 2400 

20 - 30 psi (1.4 - 2.1 bar) 

1400 

24 psi (1.6 bar)

 

 Standard Spring 

1400 - 3400 

18 - 22 psi (1.2 - 1.5 bar) 

2700 

19 psi (1.3 bar)

004-901/9  10 -

  

Fine Spring 

1600 - 3600 

12 - 15 psi (0.8 - 1.0 bar) 

3000 

13 psi (0.9 bar)

 

Standard Spring 

2300 - 4000 

11 - 14 psi (0.7 - 0.9 bar) 

3600 

12 psi (0.8 bar) 

    

Fine Spring 

2300 - 4000 

5 - 9 psi (.34 - .62 bar) 

3600 

  7 psi (0.4 bar)

    

004-940 Magnum 

800 - 3400 

20 - 23 psi (1.3 - 1.5 bar) 

2400 

21 psi (1.4 bar)

Normal Air 

Pressure Range 

psi (bar)

Normal 

Operating Range 

Strokes Per Minute

Recommended Initial Setting

 

Air Pressure 

psi (bar)

Handpiece Type

Strokes

 

Per Minute

004-921 

Monarch

004-901 / 910 

FIG. 4

Summary of Contents for GraverSmith 004-895

Page 1: ...o any power source NOTICE This machine requires clean dry oil free air We suggest using an oil free compressor If your compressor is an oil type you MUST have an oil removal filter coalescing type in the air supply line to this machine If you are unsure of this requirement please call 800 835 3519 or 620 343 1084 and ask for Technical Services OIL CONTAMINATION IS NOT COVERED BY WARRANTY ...

Page 2: ...wer in much the same way the gas pedal works on a car The wide range of power and control allows the user to freely move from light to heavy cuts To realize the full capability of the GraverSmith you need to become familiar with both the operation and routine maintenance of your machine This manual is intended to help you master both the machine handpiece and the proper preparation of the graver G...

Page 3: ...ocate the air input fitting on the air filter It is identified on the air filter with the marking N Connect your 1 4 OD 6 35mm air supply hose directly to the push to connect fitting simply by pushing the hose end inside the orange ring receiver A If your air supply hose is larger than 1 4 OD you have two options Use a reducer not supplied and step the air hose size down to a 1 4 OD 6 35mm or repl...

Page 4: ...e least air pressure possible that will properly operate the handpiece Remember if the handpiece vibrates without depressing the foot control the air pressure is probably too low If the handpiece fades out at full throttle the air pressure is probably too low or the strokes per minute is too high for that handpiece The handpiece should start to operate within 3 8 9 525mm of depression of the foot ...

Page 5: ...more power press more with your foot As the cut tapers to the end reduce the foot pressure gradually as your hand tilts the graver up and out With a little practice this hand foot coordination will become as natural as driving a car MAINTENANCE IMPACT HANDPIECE CLEANING DO NOT USE SOLVENT The impact handpiece must be kept clean for proper operation If operation becomes sluggish erratic or fails fo...

Page 6: ...dip the tool into before it gets warm in your hand Always be sure that the tool point is sharp Refer to the TIPS section for sharpening technique TOOL SHARPENING TECHNIQUES While the GraverSmith is a tremendous aid in solving the most difficult task in engraving or carving it does not help in another important area the task of tool sharpening In fact it perhaps even emphasizes that problem You wil...

Page 7: ...of metal engraving Even if your purpose for using the machine differs this information is relevant and helpful The engraving of metal especially steel is most difficult and demanding When the principles of metal engraving are understood then other uses will be less demanding We have never known a person who could effectively carve a deep relief scene that could not easily set a stone florentine or...

Page 8: ...ble aid in tool sharpening It is especially helpful for beginners in the art of engraving and has been readily accepted by accomplished engravers who have found that it is faster and produces more consistent results The combination of the GRS Power Hone and the Sharpening Fixture provides the ideal sharpening system The Sharpening Fixture is designed specifically for use with the Power Hone With t...

Page 9: ... 7 16 pan head screw 022 944 5 micron filter bowl 022 964 10 32 x 0 375 button head socket head screw 022 978 4m x 0 7 metric screw Phillips head 023 052 Rubber mounting foot 044 051 Filter mount 044 057 24v electrical label 044 059 Decal to identify air inlet port exhaust port 044 143 Cover panel for GraverSmith 044 144 Formed base for GraverSmith 044 150 Molded handle 044 156 GraverSmith front d...

Page 10: ...VE BODY ROTARY 022 230 FITTING PTC 0 25 90 M1 8 NPT 022 948 O RING 1 078 O D 0 938 I D 022 965 FITTING PTC 0 25 BULKHEAD 023 051 ARG REGULATOR GAUGE IN KNOB 024 167 MOLDED AIR TANK TWO HOLE VERSION 1 024 168 SPECIAL WASHER 3 024 169 O RING 1 024 170 SOCKET HEAD CAP SCREW 3 044 006 VALVE SHROUD ROTARY 044 157 6 0 LENGTH OF 050 029 044 158 8 8 LENGTH OF 050 002 044 159 8 6 LENGTH OF 050 002 044 160 ...

Page 11: ...rol 004 826 Power jack assy For GraverSmith 004 827 Red wire assembly switch 004 828 Black wire Switch 004 829 Ground wire assembly heatsink to board mount screw 022 961 4000 rpm motor 022 962 Controller board 022 968 6 32 x 0 375 round head machine screw 022 970 24VDC green illuminated switch 022 990 Nylon washer 023 053 Isolation mount 023 054 Control knob rogan PT 6 PS 044 040 Valve rotor 044 0...

Page 12: ...n oil problem in your compressed air Older oil lubricated and silent compressors that use internal oil are more likely to cause oil contamination If this occurs install a Coalescing Oil Filter GRS 004 579 or equivalent NOTE Damage caused by contaminated compressed air is not covered by the warranty Glendo Corporation 900 Overlander Road Emporia KS 66801 USA Toll Free 1 800 835 3519 Phone 620 343 1...

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