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Grouser Products 10204424 Manual Download Page 18

18

Bottom View

22

3

3

17

19

17

19

23

18

18

* Parts Not Shown

* Parts Not Shown

Joystick Mounted in Cab

Joystick Valve Mounted at Rear of Tractor

1

Rear

39

6

41

11

5

38

31

34

2

33

8

9

30

7

42

7

42

29

10

42

12

Front

ITEM NO. QTY. PART NO.

DESCRIPTION

1

4

16-11436

10-24 x 1.00" Socket Head Cap Screw

2

4

16-1217530

12mm x 1.75mm x 30mm  Metric Hex Bolt Gr 10.9 Coarse

3

2

16-15KB1212

Straight JIC x O-Ring

4*

1

16-20006

1/4" x 1-1/2" Hex Bolt Gr 5 NC

5

5

16-20064

3/8" x 1" Hex Bolt Gr 5 NC

6

3

16-20558

1" x 2" Hex Bolt Gr. 8 NC

7

4

16-21064

3/8" x 1" Carriage Bolt Gr 5 NC

8

2

16-35C616

3/8" x 1" Flanged Bolt

9

1

18-12035R1

Joystick Bracket

10

1

18-12038

Joystick Mount

11

1

18-40195

Valve Mount

12

1

27-40256

Manual Override Decal

13*

1

31-12331-6-6

Male JIC x ORFS Swivel

14*

1

31-12332-6-4

Female JIC Swivel x Male Pipe

15*

1

31-15KB608

Straight JIC x O-Ring

16*

1

31-16592-8-8

Female O-Ring Coupling

17

2

31-34034

Straight JIC x O-Ring

18

2

31-34045

Straight  JIC x O-Ring

19

3

31-34099

Swivel Nut Elbow 90° JIC

20*

1

31-34169

Male Elbow 90° JIC X Pipe

21*

2

31-34261

Straight Thread Elbow 90° JIC x Metric

22

1

31-6400-16-16

Straight JIC x O-Ring

23

1

31-6400-16-20

Straight JIC x O-Ring

24*

1

31-FS-2404-06-04 OFS Male Pipe Connector

25*

1

35-40205-0410

41" x 3/8" -6FJIC x -6FJIC Cold Temp Hose

26*

1

35-40205-0520

52" x 3/8" -6FJIC x -6FJIC Cold Temp Hose

ITEM NO. QTY. PART NO.

DESCRIPTION

27*

1

35-40220-0750

75" x 1" -16FJIC x -16FJIC Cold Temp Hose

28*

1

35-40220-0830

83" x 1" -16FJIC x -16FJIC Cold Temp Hose

29

1

44-11435

Mounting Ring

30

1

44-12032

Adjusting Plate

31

1

44-40193

Valve Cover

32*

1

56-11658

Shuttle Valve

33

1

56-12426

Joystick

34

1

56-19666

Joystick Valve

35*

1

56-40206

Joystick Controller

36*

1

56-40207

Joystick Wire Harness

37*

1

57-20740

1/4" Flat Washer

38

5

57-20762

3/8" Lock Washer

39

4

57-20823

12mm Flat Washer

40*

1

70-20580

1/4" Hex Nut

41

3

70-20599

1" Hex Nut Gr 8 NC

42

6

70-20622

3/8"  Flange Hex Nut  Gr 5 NC

DWG. NO.: 40199

Summary of Contents for 10204424

Page 1: ...7 PN 63 40260 INS Installation Instructions Owner s Manual Parts Book Purchase Date Serial Number 10204424 10204425 Model Number 40260 40199 Tractor Model STX 485 Dealer Titan Moorhead MN Serial No 10204424 10204425 ...

Page 2: ...Installation Operation 14 19 Attaching Loader 20 21 Detaching Loader 22 23 Maintenance Stand 23 Connecting Attachment 24 Pitch Indicator Adjustment 24 Disconnecting Attachment 25 Loader Parts 26 27 Hydraulic Parts 28 29 Grease Parts 30 31 Joystick Pitch and Lift Connection Information 32 Joystick Wire Harness 33 Hydraulic Schematic 34 Notes 35 Contact Us Improvements Warranty 36 Contents ...

Page 3: ...ference If you have any questions or concerns contact Grouser Products Torque Specifications All bolts should be tightened to the specifications that are stated If specifications are not stated follow torque charts below Torque Dry ft lbs SAE Grade 5 SAE Grade 8 Size UNC UNF UNC UNF 5 16 19 20 29 31 3 8 33 36 47 51 7 16 54 58 78 85 1 2 78 85 119 129 9 16 114 124 169 184 5 8 154 167 230 250 3 4 257...

Page 4: ...ommended by the tractor manufacturer Do not modify or permit anyone else to modify or alter the equipment and its components without first consulting Grouser Products Operating Loader The loader should be operated only by those who are responsible and instructed to do so Operate the loader only from the operator s seat If necessary you can operate the loader from the valve location but ONLY if the...

Page 5: ...is securely supported on a hard level surface Never allow anyone to play on or around the loader Transporting Loader Follow local and state codes for transporting equipment on roads and highways Use safety lights and a slow moving vehicle SMV sign Travel with a load as low to the ground as possible Maintain good visibility and ground clearance Transport loads with the loader boom at the lowest lev...

Page 6: ...6 Safety Decals ...

Page 7: ...7 ...

Page 8: ... relieve hydraulic pressure stop engine and fully engage parking brake Escaping hydraulic fluid under pressure can penetrate skin causing serious injury If fluid is injected into skin obtain medical attention immediately DO NOT use your hand to check for leaks Use a piece of cardboard or paper to search for leaks Tighten all connections before starting the engine or pressurizing lines Lubrication ...

Page 9: ... slots on both sides 6 Note When lifting the undercarriage be very careful to not collide any part on the undercarriage with the tractor frame Be aware of the hydraulic multi coupler at the front and to not collide with the bolts on the front side nose casting 5 Lift the undercarriage and slowly move the undercarriage forward while lifting to avoid colliding the front multi coupler with the front ...

Page 10: ...he undercarriage Note Follow step 15 for the left side Tighten the bolts until they are snug If necessary add more shims on the right side until there is a gap of 1 16 or less Repeat step 15 for the right side 16 Install 4 1 x 3 bolts 8 1 ID thick washers and 4 1 nuts through the 4 slots on each side of the undercarriage 10 17 Install 1 1 x 3 1 2 bolt 2 1 ID thick washers and 1 1 nut through the s...

Page 11: ...rriage begin to route the hoses up and follow the tractor hoses through the pivot area 16 Stay above the driveshaft and allow enough hose for when the tractor pivots 22 Follow the diagram below for torque sequence 24 Route the hoses through the bracket on the left side of the tractor and above the driveshaft at the pivot area 17 Secure the hoses to the bracket with zip ties 25 Continue to route th...

Page 12: ... Brackets 9 1 18 40025 R UC Side Brackets 10 1 27 9506 Serial Tag Decal 11 1 43 16764 7 16 x 1 3 4 Lynch Pin 12 1 44 15585 Plate 13 3 44 40201 Shim Front Side 1 8 14 3 44 40202 Shim Front Side 1 16 15 1 54 40000R1 Undercarriage Weld 16 32 57 20817 3 4 Flat Washer Heavy Duty Gr 8 USS 17 20 57 20819 1 Flat Washer Heavy Duty Gr 8 USS 18 42 57 3682 1 00 ID x 2 1 2 OD x 375 Heavy Washer CZ Plated 19 6 ...

Page 13: ...13 DWG NO 40000 A 5 5 3 18 18 18 20 4 18 7 19 21 16 16 2 21 16 16 2 15 20 18 13 14 18 6 20 17 17 1 9 17 18 20 12 11 10 ...

Page 14: ... 3 5 Hold the mounting ring inside the joystick mount and attach the joystick to the top of the joystick mount and the mounting ring with 4 1 socket head cap screws 4 6 Adjust the joystick and mounts to position the joystick to the operator s preference Once the joystick is in the correct position tighten all of the fasteners 2 After joystick bracket is attached reattach the lower section of the a...

Page 15: ... into the control valve as seen in the diagram on page 18 14 Attach 1 41 hose to the 90 fitting in the TO port on the valve 8 15 Attach 1 52 hose to the 90 fitting in the LS port on the valve 9 Note Valve shown from the bottom 16 Attach the control valve to the valve mount with 4 12mm x 30mm bolts and 4 12mm flat washers See Page 19 for correct orientation of the valve Note Valve location is depen...

Page 16: ...aches to the B port on the control valve 28 Use zip ties to hold the hoses into place A Lift Base End B Lift Rod End A Pitch Rod End B Pitch Base End 26 Attach the loader pitch hoses to the 10 fittings on the control valve The cylinder rod end hose attaches to the A port on the control valve The cylinder base end hose attaches to the B port on the control valve 23 Below the R port at the rear of t...

Page 17: ...he plug or quick connect from the P and R ports at the rear of the tractor and replace each with a 90º fitting PN 31 34261 16 17 30 Attach the 75 hose from the Pressure fitting on the control valve to the 90º fitting at the P port 16 P R Note Oil will flow Be ready with an oil pan 31 Attach the 83 hose from the Return fitting on the control valve to the 90º fitting at the R port 17 34 Attach the v...

Page 18: ... Joystick Bracket 10 1 18 12038 Joystick Mount 11 1 18 40195 Valve Mount 12 1 27 40256 Manual Override Decal 13 1 31 12331 6 6 Male JIC x ORFS Swivel 14 1 31 12332 6 4 Female JIC Swivel x Male Pipe 15 1 31 15KB608 Straight JIC x O Ring 16 1 31 16592 8 8 Female O Ring Coupling 17 2 31 34034 Straight JIC x O Ring 18 2 31 34045 Straight JIC x O Ring 19 3 31 34099 Swivel Nut Elbow 90 JIC 20 1 31 34169...

Page 19: ...29 1 44 11435 Mounting Ring 30 1 44 12032 Adjusting Plate 31 1 44 40193 Valve Cover 32 1 56 11658 Shuttle Valve 33 1 56 12426 Joystick 34 1 56 19666 Joystick Valve 35 1 56 40206 Joystick Controller 36 1 56 40207 Joystick Wire Harness 37 1 57 20740 1 4 Flat Washer 38 5 57 20762 3 8 Lock Washer 39 4 57 20823 12mm Flat Washer 40 1 70 20580 1 4 Hex Nut 41 3 70 20599 1 Hex Nut Gr 8 NC 42 6 70 20622 3 8...

Page 20: ...tractor forward between the mount frame until the frame 4 contacts the uprights on the undercarriage 5 6 Extend the lift cylinders to raise the loader and engage the mount frame into the receiving hooks on the undercarriage 7 Verify that both mounts are fully seated into the hooks on the undercarriage place tractor in park set parking brake and shut off the engine 8 Install the loader locking pins...

Page 21: ...move the locking pin 9 from the parking stand pin 10 and pull the parking stand pin to disengage 12 Lift the parking stand until the parking stand pin engages 13 Install the locking pin 11 into the parking stand pin 14 Repeat Steps 11 13 for the opposite side 8 9 10 11 ...

Page 22: ...ide 8 Remove the loader locking pins 5 and remove the hoses from behind the hook 6 10 Lower the loader until the blade stands are both on the ground 11 Pitch the attachment forward until level 12 Retract the lift cylinders to lower the boom until the pins on the mount frame disengage from the undercarriage receiving hooks 13 Back the tractor up until mount frame is disengaged Chains are there for ...

Page 23: ...s done on the loader or tractor NOTE Some parts are not shown for clarity 2 Raise the loader until the maintenance stand engages the tube support on the undercarriage 4 Place tractor in park set the parking brake and shut off the engine 3 Lower the loader until the maintenance stands are on the tube support on the undercarriage 2 5 After loader maintenance is complete raise the loader place the tr...

Page 24: ...open the quick attach system 3 Raise the lift system until the male quick attach fully engages the female quick attach 4 Shut off the tractor engine and set the parking brake 5 Pull the quick attach handle and lift the locking latch to lock the handle in place Pitch Indicator Adjustment 1 At ground level pitch the attachment until it is level with the ground Loosen the nuts on the pitch indicator ...

Page 25: ...ch 1 and push the quick attach handle 2 toward the center to unlock the quick attach system 5 Slowly back away from the attachment When the male quick attaches are free of the attachment raise the lift system 2 Shut off the tractor engine and set the parking brake 1 Lower the attachment onto a flat surface 1 2 ...

Page 26: ...5 Bearing Cap Mount 30 1 17 40135 Quick Attach Brace 31 2 17 40180 Maintenance Stand Weld 32 1 18 40175R1 Cross Member 33 1 18 40234 Coupler Parking Station 34 1 18 40245 Pitch Position Bracket 35 4 19 13515 Spacer NR Pin 36 2 19 13577 Bushing Spacer 37 4 19 16328 2 75 x 2 50 x 2 00 Spring Bushing 38 8 19 19810 4 50 x 4 00 x 4 00 Spring Bushing 39 12 19 19815 2 25 x 2 00 x 1 00 Spring Bushing 40 2...

Page 27: ...44 8490 Spacer 90 2 45 40130 Female Quick Weld 91 1 45 40235 Quick Attach Weld 92 2 57 1530 3 OD X 75 ID X 25 HD Flat Washer 93 6 57 19696 3 8 Flat Nylon Washer 94 2 57 20740 1 4 Flat Washer 95 4 57 20742 3 8 Flat Washer 96 29 57 20744 1 2 Flat Washer 97 10 57 20747 3 4 Flat Washer 98 4 57 20757 3 4 Flat Washer 1 1 2 OD 99 4 57 20792 3 8 Fender Washer 100 4 57 20818 7 8 Flat Washer Heavy Duty Gr 8...

Page 28: ...ht Thread Elbow 90 JIC x O Ring 6801 10 8 27 4 31 34055 Straight Thread Elbow 90 JIC x O Ring 6801 12 12 28 4 31 6410 8 12 O Ring Reducer Expander 29 2 34 12932 Cylinder Saddle 30 8 34 12994 10 Hose Clamp 31 2 34 16578 Hose Clamp worm drive 4 5 32 1 35 40210 3490 349 x 5 8 10 FJIC x 10FJIC Cold Temp 33 1 35 40210 3570 357 x 5 8 10 FJIC x 10FJIC Cold Temp 34 2 35 40215 3320 332 x 3 4 12 FJIC x 12FJ...

Page 29: ...E Cylinder Part No Description 26 34754 49 12274 Seal Kit 4 647210 Nitrided Rod 26 34755 49 12275 Seal Kit 5 658457 Nitrided Rod 3 50 48 13 51 5 46 3 50 45 26 18 29 31 8 10 2 44 42 37 35 39 38 43 36 40 41 D 14 17 47 12 50 4 49 3 23 22 16 15 C Rod End Port B Lift Base End Port A Lift Base End Port B Pitch Port A Pitch Rod End E ...

Page 30: ...el Bulkhead 6 11 2 58 40212 0490 Grease Hose 49 Male Swivel Bulkhead 1 12 2 58 40212 1890 Grease Hose 189 Male Swivel Bulkhead 4 13 2 58 40212 1970 Grease Hose 197 Male Swivel Bulkhead 3 14 2 58 40212 2050 Grease Hose 205 Male Swivel Bulkhead 2 15 2 58 40213 0780 Grease Hose 78 Male Swivels 7 16 18 58 40216 Grease Zerk For Grease Hose 17 10 58 9369 Straight 1 8 NPT Grease Zerk 18 18 70 20610 1 4 N...

Page 31: ...31 18 11 1 3 10 9 11 2 8 6 7 16 19 17 20 ...

Page 32: ...l DC 50 Q P A 0 5 DC 50 25 Q P B 0 5 DC 50 75 LED Deutsch version PVEH Joystick Pitch Connection Information Float Error Us 3 2 1 4 5 6 No con nection UDC LED Connector US UDC Float Ground Error Deutsch pin 1 pin 6 pin 3 pin 5 pin 2 Control US for standard mounted PVEH Function PWM A PWM B Neutral DC 50 Q P A 0 5 DC 50 25 Q P B 0 5 DC 50 75 Float UDC Joystick Lift Connection Information ...

Page 33: ... 2 PWR 2 10 AMP FUSE SENSOR GND SENSOR PWR C2 C1 C4 GND 7 C3 PORT DESCRIPTIONS W3P WEDGE DT04 3P RECEPTACLE 3 r d 4 U Battery 4 U Battery 5 Ground REFERENCE BUILT PER SA 1000 SPEC ON HARNESS LABEL PWR 3 PWR 4 PWR 1 GND 1 C5 SHIELD 1 LAPTOP FUSE DEUTSCH DT06 6S POWER LIFT PVEH w FLOAT 2 Error 3 Float GND 6 1 U Signal 3 Ground 1 U Signal 2 Error GND 4 GND 5 Y AXIS BLUE X INCREASING 5 VDC GND BLACK 5...

Page 34: ...ch Right Lift Left Lift 35 40230 0860 Base End Left Pitch 35 40225 2265 35 40225 1925 35 40225 0865 35 40225 0850 35 40225 2265 35 40210 3490 35 40230 0390 35 40230 0410 35 40225 1925 Port B 35 40230 0850 35 40230 0815 35 40215 3320 35 40210 3570 Hydraulic Multi Couplers Port B Lift Rod End Return Pressure LS Port To Port ...

Page 35: ...35 Notes ...

Page 36: ...ipment or parts claimed to be defective in material or workmanship must be made available for inspection at the place of business of a dealer authorized to handle the equipment covered by this warranty or upon request by Grouser Products shipped to the Grouser Products factory in West Fargo North Dakota Grouser Products shall have no obligation to bear the cost of labor or transportation in connec...

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