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OM-DH

21

Parts List

To order parts, contact your Groen Certified Service Agency.  Supply the model designation, part description, part number, quantity, and, where applicable, voltage
and phase.

Key

Description

Part No.

Key

Description

Part No.

Key

Description

Part No.

Hardware, Final Assembly

117086

Screw, Socket Head 3/8-16 x 1-1/2 Lg

005097

Label Warning-Self Contained Kettles

098171

?

Valve, Safety & Water Fill Assembly

005444

Washer Lock, 3/8"

005702

Valve, Gas, Manual Shut-Off

098458

Chain, Single Jack Link

003261

Nut, Hexagon 1/2-13

005705

Label, Warning, AGA

099961

?

Safety Valve and Water Fill Assembly

097008

Washer, Lock 1/2"

005735

Valve, Safety, 50 PSI

097005

Nut, Hexagon 3/8-16

008214

Water Column Assembly

117088

Elbow, 90 degree Street 1/2 NPT

096905

Screw Hexagon Head 1/2-13 x 1-1/2

008679

Fittings, Sight Glass Assembly

002845

Elbow, 90 deg. Street 1/2 NPT black

004185

Guard Gas Rod Gauge

002981

Housing, Bearing Assembly

009762

Label, Maximum and Minimum

000558

Piping Water Fill Assembly

097007

Screw Set Socket 3/8-16 x 1/2

009763

Tube, Water Level

008742

Plug Pipe 1/2 NPT Brass

011146

Fitting Grease Straight

012100

Gauge, Compound Pressure w/dual

084208

Tee, 1/2 NPT

008772

Bearing, Ball

009765

Elbow, F 90 Deg 1/2 NPT x 1/2" tube

055634

Valve, Swing Check 1/2 NPT

004187

Gear, Worm 3/4" Bore

012026

Nut, Hex Cap

005470

Nipple, 1/2 NPT x Close black

008877

Washer, Shim 1-3/8" ID x 1-3/4 OD

012039

Bushing, Reducing 1/4" x 1/8" NPT

074872

Valve, Gate 1/2 NPT

004180

Screw Set Socket w/Nylon insert

012060

Plate, Caution 1-3/8" x 2-1/4"

008250

Pin Roll 1/4" Dia x 1-1/4" Long

012614

Assembly, Front Panel

123804

Tag, Water Supply

084083

Ring Internal Retaining 1-3/4" Shaft

013483

Light, Indicator, Amber, 24 VAC

116384

Washer, Plain 1/4"

005472

Gear 3" Bore

013609

Light, Indicator, Red, 24 VAC

116383

Screw, Flat Head 8-32 x 3/8" Lg

006006

Handle, Crank, 3/4" Bore

013617

Switch, SPST On/Off

006904

Clamp, Conduit 1/2" 

006777

Shaft, Handwheel, 3/4" Dia x 13-1/2

013624

Overlay, Front Panel

123802

Coupler, Male Tab

007880

Spacer, 3" Sch 40 x 3/4"

013625

Clamp, Conduit 3/8" OD

008224

Shim, Trunnion

088246

A

Stand and Housing Assembly

123813

Bracket, Faucet Mounting

009054

Shim, Trunnion

088247

Strap, Cable Ty-Wrap

011093

Shim, Trunnion

088248

B

Gas Valve Piping & Bottom Comps.

127369

Nut, Hex, Keps 1/4-20 w/washer

012940

Nameplate, “Groen”

055450

Foot, Adjustable, Bullet 2"OD

013275

Bracket, Support

065382

C

Burner and Flame Sensor Assembly

123814

Nameplate “Fill Jacket..”

026450

Bracket, Support Assy Gas Line

068132

Clamp, Conduit 1/2"

006777

D

Combustion Chamber Assembly

122093

Tilt Mechanism Assembly

045752

Nut Hexagon Keps 1/4-20

012940

Bushing, Snap 3/4" x 1" Nylon

000453

Bracket Support 1/8"x3/4"x8-3/4"

068133

E

Flue Stack Assembly

117034

Key, 3/8" Square x 1-3/8" Lg

001474

Swivel Joint 1/2" NPT

076680

Bar Square 3/8"

403511

Label, Warning

093614

See Following Pages for Assembly Parts

 

Summary of Contents for DH-40

Page 1: ...NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS THI...

Page 2: ...ERE BURNS WARNING AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE BURNS CAUTION DO NOT OVER FILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LI...

Page 3: ...ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNINGS AND FOLLOW THE DIR...

Page 4: ...OR WARNINGS 2 EQUIPMENT DESCRIPTION 5 INSPECTION UNPACKING 6 INSTALLATION 7 OPERATION 9 SEQUENCE OF OPERATION 11 MAINTENANCE 12 CLEANING 15 TROUBLESHOOTING 17 DIAGRAMS SCHEMATICS 19 PARTS LISTS 20 MAI...

Page 5: ...lude a thermostat pressure gauge safety valve pressure limit control low water cut off power switch and gas regulator valve The gas supply shuts off automatically when the kettle is tilted The unit mu...

Page 6: ...e unit for hidden damage Report any shipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future...

Page 7: ...FPA 70 current edition Use the wiring diagram inside the service panel and at the rear of this manual 6 Bring electrical service through the entrance at the rear of the support housing with a inch con...

Page 8: ...he unit is equipped with a draw off valve product outlet clean out any material which might clog or damage the draw off 3 Confirm that the tilting mechanism is operating properly by tilting the kettle...

Page 9: ...Hg vacuum that is a reading of 20 to 30 below 0 atmospheric pressure see Jacket Vacuum on page 13 c Do not attempt to light any burner with a flame Turn the manual gas valve ON align handle with gas...

Page 10: ...position it on top of kettle rim with its flat edge facing the pouring lip WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES AND HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE...

Page 11: ...cts as a standing pilot until the power is turned off 2 If the pilot flame is not sensed within 90 seconds after spark begins a timer shuts down the entire operation To attempt a second trial for igni...

Page 12: ...ating at five psi 105 kPa pull the test lever and let it snap back to its closed position If there is little discharge mostly air and the pressure gauge drops back to zero PSI allow the pressure to bu...

Page 13: ...losed position c If there is little discharge mostly air and the pressure gauge drops back to zero PSI allow the pressure to build back to five PSI and repeat the procedure d Once steam has been vente...

Page 14: ...om a measuring cup e Stir the water continuously while you slowly add treatment compound until the water has a pH between 10 5 and 11 5 Judge the pH by frequently comparing the test strip color with t...

Page 15: ...ion of the detergent cleaning compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to clean controls housings and electrical conduits d...

Page 16: ...AINING AND CORROSION k It is recommended that each piece of equipment be sanitized just before use l If there is difficulty removing mineral deposits or a film left by hard water or food residues clea...

Page 17: ...s heating before it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat calibration Y c Thermostat operation The thermostat should click when the dial is...

Page 18: ...V and PV MV If 24V is not present replace the ignition control module Y b That gas pressure is at least 3 5 W C 8 7818 b Y c Electrical connections of the main valve to terminals to assure that they a...

Page 19: ...OM DH 19 Electrical Schematic...

Page 20: ...OM DH 20 Parts List To order parts contact your Groen Certified Service Agency Supply the model designation part description part number quantity and where applicable voltage and phase...

Page 21: ...e 1 2 NPT x Close black 008877 Washer Shim 1 3 8 ID x 1 3 4 OD 012039 Bushing Reducing 1 4 x 1 8 NPT 074872 Valve Gate 1 2 NPT 004180 Screw Set Socket w Nylon insert 012060 Plate Caution 1 3 8 x 2 1 4...

Page 22: ...123810 9 1 2 Lock Washer 005735 1 Cabinet Side Panel 047882 5 Housing Cladding DH 40 and 60 123811 10 Screw Truss 8 32 x 3 8 005764 2 Stand Cladding MS96694 6 Tray Liner 001475 11 Screw Truss 8 32 x 1...

Page 23: ...34 10 Connector 1 2 NPT Male 049093 2 Elbow Female 90 Deg 1 2 NPT 055634 11 Gas Valve 123815 3 Thermostat electric 009730 12 Bracket Support 065382 21 Cap Bottom Cover Plate 049003 4 Elbow 90 Deg 1 2...

Page 24: ...OM DH 24 Burner and Flame Sensor Assembly Flue Stack Assembly Parts List...

Page 25: ...cription Part No C Burner and Flame Sensor Assly 123814 E Flue Stack Assembly 117034 1 Baffle Plate 123498 1 Flue Top Section of Top Plate 117029 2 Washer Lock 005655 2 Flue Bottom Section of Top Plat...

Page 26: ...OM DH 26 Arm and Module Box Assembly Electrical Panel Parts List...

Page 27: ...8 32 x 0 25 lg 096317 4 Gasket Ignition Module Box 104941 4 Terminal Block 2 Pole 4 18 AWG 003887 5 Spark Ignition Module 085153 6 Fuse Holder 3AG w 0 1875 quick con 077854 6 Hex Nut w shakeproof was...

Page 28: ..._____ Serial No _______________________________ Location ________________________________ Date Purchased __________________________ Date Installed ___________________________ Purchase Order No _______...

Page 29: ...n Arbor Michigan 48106 Z223 1 1984 National Fuel Gas Code Z21 30 Installation Gas Appliances Piping KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 NATIONAL FIRE PROTECTION ASSOCI...

Page 30: ...al transportation costs time mileage for the first twelve 12 months from date of installation or fifteen 15 months from date of shipment from Groen IV This warranty does not cover boiler maintenance c...

Page 31: ...31 NOTES...

Page 32: ...1055 Mendell Davis Drive Jackson Mississippi 39212 Telephone 601 373 3903 FAX 601 373 9587 OM DH Issued 01 00 Part Number 121050 Rev A...

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