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OM-DH

9

Operation

A. Controls

Operator controls for the DH kettle are:

1.

Manual gas valve (on gas line behind the unit),
which controls the supply of gas from the main to
the unit.

2.

On-Off (Toggle) Switch.  This controls the supply
of electric power to the control circuits.

3.

Thermostat dial, which turns the thermostat on
or off, and sets the kettle temperature.

4.

Tilting crank, used to tilt the kettle body.

5.

Indicator Lights to alert operator of unit
conditions:

a.

Power On Indicator - shows that the unit is
turned on

b.

Heat Indicator - indicates that main gas is on
to produce steam in the kettle jacket.

c.

Low Water indicator - shows that jacket
water is low

6.

Unit gas pressure regulator adjustment - located
behind the access door in the kettle skirt.

B. Operating Procedure

1.

To Start Kettle:

a.

EVERY DAY make sure that the jacket
water level is between the markers on the
gauge glass. If the level is too low, see
“Jacket Filling and Water Treatment” on
page 13. 

b.

Check the pressure gauge. If the gauge does
not show 20 to 30 inches of mercury (Hg)
vacuum (that is a reading of 20 to 30 below 0
atmospheric pressure), see “Jacket Vacuum”
on page 13.

c.

Do not attempt to light any burner with a
flame

.Turn the manual gas valve ON (align

handle with gas line).

1)

Turn toggle (on-off) switch ON. The
electronic ignition will attempt to light the
pilot for 90 seconds, or until it is lit. 
Once lit, proceed to step two.

2)

Turn thermostat to desired setting. The
main gas burner will ignite, and will cycle

to maintain the set temperature.  The
heat indicator light will come on.

3)

If the unit does not light, turn it off and
wait five minutes.  Then follow the
instructions again.

2

To Empty Kettle:

a.

To tilt the body of the kettle forward, turn the
hand crank on the front of the cabinet
counter-clockwise.  The body will stay in the
position it holds when you stop cranking.  To
return the kettle body to its upright position,
turn the crank clockwise.

b.

Product may also be transferred by means of
the optional draw-off valve,  if the kettle is so
equipped.  

3.

To Shut Down Kettle:

a.

Turn thermostat dial to OFF.

b.

Turn toggle switch to OFF.

4.

For a prolonged shut-down:

a.

Follow the procedure above.

b.

Turn the manual gas valve off (handle at
right angles to gas line).

c.

Disconnect electric power from the unit.

Summary of Contents for DH-40

Page 1: ...NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS THI...

Page 2: ...ERE BURNS WARNING AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE BURNS CAUTION DO NOT OVER FILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LI...

Page 3: ...ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNINGS AND FOLLOW THE DIR...

Page 4: ...OR WARNINGS 2 EQUIPMENT DESCRIPTION 5 INSPECTION UNPACKING 6 INSTALLATION 7 OPERATION 9 SEQUENCE OF OPERATION 11 MAINTENANCE 12 CLEANING 15 TROUBLESHOOTING 17 DIAGRAMS SCHEMATICS 19 PARTS LISTS 20 MAI...

Page 5: ...lude a thermostat pressure gauge safety valve pressure limit control low water cut off power switch and gas regulator valve The gas supply shuts off automatically when the kettle is tilted The unit mu...

Page 6: ...e unit for hidden damage Report any shipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future...

Page 7: ...FPA 70 current edition Use the wiring diagram inside the service panel and at the rear of this manual 6 Bring electrical service through the entrance at the rear of the support housing with a inch con...

Page 8: ...he unit is equipped with a draw off valve product outlet clean out any material which might clog or damage the draw off 3 Confirm that the tilting mechanism is operating properly by tilting the kettle...

Page 9: ...Hg vacuum that is a reading of 20 to 30 below 0 atmospheric pressure see Jacket Vacuum on page 13 c Do not attempt to light any burner with a flame Turn the manual gas valve ON align handle with gas...

Page 10: ...position it on top of kettle rim with its flat edge facing the pouring lip WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES AND HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE...

Page 11: ...cts as a standing pilot until the power is turned off 2 If the pilot flame is not sensed within 90 seconds after spark begins a timer shuts down the entire operation To attempt a second trial for igni...

Page 12: ...ating at five psi 105 kPa pull the test lever and let it snap back to its closed position If there is little discharge mostly air and the pressure gauge drops back to zero PSI allow the pressure to bu...

Page 13: ...losed position c If there is little discharge mostly air and the pressure gauge drops back to zero PSI allow the pressure to build back to five PSI and repeat the procedure d Once steam has been vente...

Page 14: ...om a measuring cup e Stir the water continuously while you slowly add treatment compound until the water has a pH between 10 5 and 11 5 Judge the pH by frequently comparing the test strip color with t...

Page 15: ...ion of the detergent cleaning compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to clean controls housings and electrical conduits d...

Page 16: ...AINING AND CORROSION k It is recommended that each piece of equipment be sanitized just before use l If there is difficulty removing mineral deposits or a film left by hard water or food residues clea...

Page 17: ...s heating before it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat calibration Y c Thermostat operation The thermostat should click when the dial is...

Page 18: ...V and PV MV If 24V is not present replace the ignition control module Y b That gas pressure is at least 3 5 W C 8 7818 b Y c Electrical connections of the main valve to terminals to assure that they a...

Page 19: ...OM DH 19 Electrical Schematic...

Page 20: ...OM DH 20 Parts List To order parts contact your Groen Certified Service Agency Supply the model designation part description part number quantity and where applicable voltage and phase...

Page 21: ...e 1 2 NPT x Close black 008877 Washer Shim 1 3 8 ID x 1 3 4 OD 012039 Bushing Reducing 1 4 x 1 8 NPT 074872 Valve Gate 1 2 NPT 004180 Screw Set Socket w Nylon insert 012060 Plate Caution 1 3 8 x 2 1 4...

Page 22: ...123810 9 1 2 Lock Washer 005735 1 Cabinet Side Panel 047882 5 Housing Cladding DH 40 and 60 123811 10 Screw Truss 8 32 x 3 8 005764 2 Stand Cladding MS96694 6 Tray Liner 001475 11 Screw Truss 8 32 x 1...

Page 23: ...34 10 Connector 1 2 NPT Male 049093 2 Elbow Female 90 Deg 1 2 NPT 055634 11 Gas Valve 123815 3 Thermostat electric 009730 12 Bracket Support 065382 21 Cap Bottom Cover Plate 049003 4 Elbow 90 Deg 1 2...

Page 24: ...OM DH 24 Burner and Flame Sensor Assembly Flue Stack Assembly Parts List...

Page 25: ...cription Part No C Burner and Flame Sensor Assly 123814 E Flue Stack Assembly 117034 1 Baffle Plate 123498 1 Flue Top Section of Top Plate 117029 2 Washer Lock 005655 2 Flue Bottom Section of Top Plat...

Page 26: ...OM DH 26 Arm and Module Box Assembly Electrical Panel Parts List...

Page 27: ...8 32 x 0 25 lg 096317 4 Gasket Ignition Module Box 104941 4 Terminal Block 2 Pole 4 18 AWG 003887 5 Spark Ignition Module 085153 6 Fuse Holder 3AG w 0 1875 quick con 077854 6 Hex Nut w shakeproof was...

Page 28: ..._____ Serial No _______________________________ Location ________________________________ Date Purchased __________________________ Date Installed ___________________________ Purchase Order No _______...

Page 29: ...n Arbor Michigan 48106 Z223 1 1984 National Fuel Gas Code Z21 30 Installation Gas Appliances Piping KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 NATIONAL FIRE PROTECTION ASSOCI...

Page 30: ...al transportation costs time mileage for the first twelve 12 months from date of installation or fifteen 15 months from date of shipment from Groen IV This warranty does not cover boiler maintenance c...

Page 31: ...31 NOTES...

Page 32: ...1055 Mendell Davis Drive Jackson Mississippi 39212 Telephone 601 373 3903 FAX 601 373 9587 OM DH Issued 01 00 Part Number 121050 Rev A...

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