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OM-AHS

WARNING

THE KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND

PLUMBING.  IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE

EQUIPMENT.

THIS UNIT IS FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE GAS CONNECTIONS.

THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.

Installation and Initial Start-Up

A. Installation

The unit should be installed in a ventilated room for

efficient performance. items which may obstruct or

restrict the flow of air for combustion and ventilation

must be removed. The area directly around the

appliance must be cleared of all combustible materials.

1. Installation requires connection with gas and

electrical services. See items 8 to 14 for details.

2. To protect the unit from damage, leave it on the

shipping pallet until the time of installation. When

installation is to begin, cut the straps holding the

kettle, and hoist the kettle straight up off the skid.

NOTICE 

To avoid damaging parts of the burner system

underneath the kettle, LIFT THE UNIT ONLY BY THE

RING beneath the outer portion of the body.

4. Install the unit with a minimum clearance to

combustible and non-combustible construction of two

inches at the sides and four inches at rear.  Also leave

enough room for cleaning, maintenance, and service.

5. The flue stack and flue elbow shipped with the kettle

is the correct height and shape to give maximum

performance. Install the flue stack and flue elbow as 

WARNING  

DO NOT ATTACH THE UNIT TO A TYPE “B” VENT.

FAILURE COULD RESULT IN FIRE OR PROPERTY

DAMAGE.

Unit must be installed under a ventilation hood only.

Installation of a ventaling hood should comply with 

electrically interlocked to shut off the gas supply

and prevent the operation of the unit if the

exhaust fan is not operating or if the fire

suppression system is activated. Failure to

follow these instructions can cause bodily injury

and/or property damage. 

6. To level the unit, adjust leg length by turning the

bullet feet

7. Make sure the water level is correct in the

jacket, by confirming that the level is between

the marks on the gauge glass. If the water level

is low, follow the instructions under “Jacket

Filling” in the “Maintenance” Section of this

manual.

8. To protect personnel from steam coming out of

the pressure relief valve, the open end of the

elbow at the outlet must be directed down.  If it

is not, turn the elbow to the correct postion.

DANGER ELECTRICALLY GROUND THE UNIT

AT THE TERMINAL PROVIDED. FAILURE TO

GROUND UNIT COULD RESULT IN

ELECTROCUTION AND DEATH.

Provide 115 VAC, 60 HZ, 1 PH, 15 AMP

electrical service for standard unit. Unit may be

equipped for alternate electrical service of 208

VAC or 240 VAC, as ordered. Use 1/2 inch

waterproof conduit and waterproof connections.

Observe local codes and/or The National

Electrical Code in accordance with ANSI/NFPA

70 - latest edition. 

AN ELECTRICAL GROUND

IS REQUIRED

. The electrical schematic is

located on the inside of the service panel. 

In Canada

, provide electrical service in

accordance with the Canadian Electrical Code,

CSA C22.2 Part 1 and/or local codes.

shown on the sketch below.

local codes and/or ANSI/NFOA-96 Latest Edition.

Also, local codes may require that the kettle be

3. Unit is for use only on non-combustible floors.

CAUTION

DO NOT USE KETTLE WITHOUT GROEN

SUPPLIED FLUESTACK & ELBOW INSTALLED.

FLUE RISER, 17 INCHES HIGH MUST BE 

ATTACHED HERE.  NOT SUITABLE FOR

CONNECTION TO TYPE B GAS VENT.

9.

flue elbow

flue stack

  6

                       CAUTION

DO NOT CONNECT ANY PIPING TO THIS

PRESSURE RELIEF VALVE. IT MUST BE FREE 

TO VENT STEAM AS NEEDED. ELBOW SHOULD

POINT DOWN TOWARD FLOOR. IMPROPER

INSTALLATION WILL VOID WARRANTY! 

Summary of Contents for AHS-40

Page 1: ...DERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLI...

Page 2: ...ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING TAKE PRECAUTIONS WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ WARNINGS AND FOLLOW DIRECTIONS ON CLEANER...

Page 3: ...INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 ZEP MANUFACTURING CO 1310 T Seaboard Industrial Blvd At...

Page 4: ...appening inside the unit These are a Water level sight glass Indicates whether there is enough water in the steam jacket b Pressure vacuum gauge Shows steam pressure and whether too much air has enter...

Page 5: ...vy box Inspect the box carefully for damage Open the container and check the unit for hidden damage Report shipping damage or shipment errors to the delivery agent Write down the model number serial n...

Page 6: ...ent the operation of the unit if the exhaust fan is not operating or if the fire suppression system is activated Failure to follow these instructions can cause bodily injury and or property damage 6 T...

Page 7: ...o or less than 1 2 PSIG 3 45kPa During pressure testing of the gas gas supply piping system at pressures equal to or less than 1 2 PSIG the kettle must be isolated from the gas supply piping system cl...

Page 8: ...COMBUSTIBLE MATERIALS DO NOT ATTEMPT TO LIGHT ANY BURNER WITH A FLAME CAUTION HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE SAFETY VALVE 1 To Start Kettle a CHECK THE WATER LEVEL IN...

Page 9: ...ER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS 2 3 5 8 cm BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING BOILING PRODUCT AND SAFE TRANSFER C An optional kett...

Page 10: ...pilot flame is not sensed within 90 seconds after spark begins a timer shuts down the entire operation To attempt a second trial for ignition turn off the power switch Check the gas supply valves and...

Page 11: ...compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to clean controls housing electrical conduit etc b Rinse the kettle thoroughly wi...

Page 12: ...er directions Rinse and drain the unit thoroughly before further use m If especially difficult cleaning problems persist contact your cleaning product supplier for assistance The supplier has a traine...

Page 13: ...plement to pull the ring will help you avoid contact with the steam 3 Jacket Filling Every day before you turn on the unit make sure the water level is approximately in the center of the water gauge g...

Page 14: ...Auth Service Rep Only b Thermostat calibration c Thermostat operation The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle Kettle stops heatin...

Page 15: ...valve on gas valve Repair or replace as necessary d That the pilot spark gap is located in the pilot gas stream If not adjust or replace the pilot burner e For drafts Shield the pilot burner if neces...

Page 16: ...16 Parts List AHS...

Page 17: ...Chain Single Jack Link 16 600 long 009009 Nipple 1 2 NPT x Close 008877 Screw Sheet Metal pan hd 12 x 1 2 lg 008769 Valve Gate 1 2 NPT 004180 Bracket faucet Mounting 16 Ga x 4 3 4 009054 Label Warnin...

Page 18: ...ur Groen Certified Service Agency Supply the model designation part description and number quantity and where applicable voltage and phase Burner Assembly AHS 40 Propane 140062 ASM Burner Manifold Pro...

Page 19: ...Panel Assembly Electri Front Panel Components Assembly Parts List To order parts contact your Groen Certified Service Agency Supply the model designation part description and number quantity and where...

Page 20: ...ing Assembly 139060 13 Fittings Sight Glass Assembly 002845 1 139187 Front Panel Components 14 Guard Rod for Gauge Glass 002981 2 122192 1 Label Indicator Lights Instructions 123803 15 Nut Hex 10 24 0...

Page 21: ...NTROL VALVE MV PV RED THERMOSTAT A 24V 3 120V COM GRN F1 G LOW WATER PROBE NC HEAT RED GRN GRN ORG GRN RED P N 137925 REV A P N 137487 P N 122192 P N 085153 TERMINAL BLOCK P N 106234 4A TRANSFORMER TO...

Page 22: ...Serial No __________________________________ Location ___________________________________ Date Purchased _____________________________ Date Installed _______________________________ Purchase Order No...

Page 23: ...r fifteen 15 months from date of shipment from Groen IV This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals and consumabl...

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