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OM-AHS

7

10. The internal gas lines of the unit were cleaned and

closed off with a gas cock before the unit was

shipped from the factory. Free all external gas lines

of lint, dirt, metal chips, sealant, grease, oil, and

other contaminants, before you connect the lines to

the kettle.

11. Connect the gas cock of the kettle to the gas service

main with 3/4 inch IPS line or approved equivalent

12. Installation must conform with local codes, or in the

absence of local codes, with the National Fuel Gas

Code, ANSI Z 223.1-1988 (or latest edition). The

unit should be installed in an adequately ventilated

room with a provision for adequate air supply. The

best ventilation will utilize a vent hood and exhaust

fan with no direct connection between the vent duct

and the flue. Do NOT obstruct the flue or vent duct

after installation.

In Canada

, the installation must conform to the

CAN/CGA B149 Installation Codes for Gas Burning

Appliances and Equipment and/or local codes. 

13. Adequate space for proper service and operation is

required. Do

 NOT

 block any air intake spacings to

the combustion chamber or obstruct the air flow by

piling or stacking anything near the kettle.

14. After the kettle has been connected to the gas

supply, all gas line joints must be checked for leaks.

DO NOT USE A FLAME TO CHECK FOR LEAKS

.

A thick soap solution or other suitable leak detector

should be employed. 

15.  PRESSURE TEST WARNING 

       a)  Test pressure exceeding 1/2 PSIG (3.45 kPa).

 During pressure testing of the gas supply piping 

 system at pressures exceeding 1/2 PSIG, the

 appliance and its idividual shutoff valve must be 

 disconnected from the gas supply piping system.

      b)  Test pressure equal to or less than 1/2 PSIG

 (3.45kPa.)  During pressure testing of the gas 

 gas supply piping system at pressures equal                

    to or less than 1/2 PSIG, the kettle must be

  isolated from the gas supply piping system 

 closing its individual manual shutoff valve

16.  Check the following points to confirm that your

       AHS kettle has been installed properly.                      

a. Unit installed on non combustible floor.

b.

objects for cleaning and service.

c. Minimum clearance of 2 inches from sides and

4" rear clearance.

Unit installed un

der

  a ventalation hood.

B. Initial Start-Up

After the kettle has been installed, the installer

should test to ensure that it is operating correctly.

1. Remove literature and packing materials from 

inside and outside of the unit. 

2. Install the TDO valve handle.

3. Put a small amount of water into the kettle.

4. Verify that kettle water level is normal and that

kettle is holding vacuum in jacket.  Correct if not. 

(See operating instructions to correct)

5. Make sure the supplies of gas and electric

power are on.

6. Follow the 

Start Kettle Heating

 instructions in the

Operation section of this manual.  Begin heating

the water at the highest thermostat setting. The

indicator light should come on and heating

should continue until the water boils.

7. To turn off the unit, follow “To Stop Kettle 

Heating” in  “Operating Instructions,” below.

If the kettle functions as described, it is ready for

use.  If the unit does not operate as designed,

contact authorized Groen Service Agent.

                                                                                             

d.

Enough room between the kettle and nearby

e. Kettle Level

f. Correct amount of water in the jacket.

g.   Safety valve outlet pointed down.

h.  Connected with a waterproof, 115 volt, 15 amp 

      supply of electric power in accordance with

      electrical codes.

i. Gas lines cleaned before connection.

j.   Gas connected with 3/4 inch pipe or equivalent.

k.  Gas lin joints checked for leaks.

l. No obstruction to air supply or venting.

Summary of Contents for AHS-40

Page 1: ...DERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLI...

Page 2: ...ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING TAKE PRECAUTIONS WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ WARNINGS AND FOLLOW DIRECTIONS ON CLEANER...

Page 3: ...INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 ZEP MANUFACTURING CO 1310 T Seaboard Industrial Blvd At...

Page 4: ...appening inside the unit These are a Water level sight glass Indicates whether there is enough water in the steam jacket b Pressure vacuum gauge Shows steam pressure and whether too much air has enter...

Page 5: ...vy box Inspect the box carefully for damage Open the container and check the unit for hidden damage Report shipping damage or shipment errors to the delivery agent Write down the model number serial n...

Page 6: ...ent the operation of the unit if the exhaust fan is not operating or if the fire suppression system is activated Failure to follow these instructions can cause bodily injury and or property damage 6 T...

Page 7: ...o or less than 1 2 PSIG 3 45kPa During pressure testing of the gas gas supply piping system at pressures equal to or less than 1 2 PSIG the kettle must be isolated from the gas supply piping system cl...

Page 8: ...COMBUSTIBLE MATERIALS DO NOT ATTEMPT TO LIGHT ANY BURNER WITH A FLAME CAUTION HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE SAFETY VALVE 1 To Start Kettle a CHECK THE WATER LEVEL IN...

Page 9: ...ER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS 2 3 5 8 cm BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING BOILING PRODUCT AND SAFE TRANSFER C An optional kett...

Page 10: ...pilot flame is not sensed within 90 seconds after spark begins a timer shuts down the entire operation To attempt a second trial for ignition turn off the power switch Check the gas supply valves and...

Page 11: ...compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to clean controls housing electrical conduit etc b Rinse the kettle thoroughly wi...

Page 12: ...er directions Rinse and drain the unit thoroughly before further use m If especially difficult cleaning problems persist contact your cleaning product supplier for assistance The supplier has a traine...

Page 13: ...plement to pull the ring will help you avoid contact with the steam 3 Jacket Filling Every day before you turn on the unit make sure the water level is approximately in the center of the water gauge g...

Page 14: ...Auth Service Rep Only b Thermostat calibration c Thermostat operation The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle Kettle stops heatin...

Page 15: ...valve on gas valve Repair or replace as necessary d That the pilot spark gap is located in the pilot gas stream If not adjust or replace the pilot burner e For drafts Shield the pilot burner if neces...

Page 16: ...16 Parts List AHS...

Page 17: ...Chain Single Jack Link 16 600 long 009009 Nipple 1 2 NPT x Close 008877 Screw Sheet Metal pan hd 12 x 1 2 lg 008769 Valve Gate 1 2 NPT 004180 Bracket faucet Mounting 16 Ga x 4 3 4 009054 Label Warnin...

Page 18: ...ur Groen Certified Service Agency Supply the model designation part description and number quantity and where applicable voltage and phase Burner Assembly AHS 40 Propane 140062 ASM Burner Manifold Pro...

Page 19: ...Panel Assembly Electri Front Panel Components Assembly Parts List To order parts contact your Groen Certified Service Agency Supply the model designation part description and number quantity and where...

Page 20: ...ing Assembly 139060 13 Fittings Sight Glass Assembly 002845 1 139187 Front Panel Components 14 Guard Rod for Gauge Glass 002981 2 122192 1 Label Indicator Lights Instructions 123803 15 Nut Hex 10 24 0...

Page 21: ...NTROL VALVE MV PV RED THERMOSTAT A 24V 3 120V COM GRN F1 G LOW WATER PROBE NC HEAT RED GRN GRN ORG GRN RED P N 137925 REV A P N 137487 P N 122192 P N 085153 TERMINAL BLOCK P N 106234 4A TRANSFORMER TO...

Page 22: ...Serial No __________________________________ Location ___________________________________ Date Purchased _____________________________ Date Installed _______________________________ Purchase Order No...

Page 23: ...r fifteen 15 months from date of shipment from Groen IV This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals and consumabl...

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