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OM-AHS

SYMPTOM

WHO

WHAT TO CHECK

 indicates items which must be performed by an authorized technician.

15

Pressure relief valve pops open

 

User

a. For air in the jacket.  See “Jacket Vacuum” in the Maintenance section.

b. Thermostat dial setting.

Auth

Service

Rep Only

c. For defective thermostat.  The thermostat should click when the dial is

rotated to settings above and below the temperature of the kettle.  If

defective, replace.

d. For defective pressure relief valve.  If the valve pops at pressures below

29 PSI, replace.

Burners will not light.

User

a. That the main gas supply valve is open.  (handle is in line with the gas

pipe).

b. Gas supply to the building.

Auth

Service

Rep Only

d. Thermostat operation.  The thermostat should click when the dial is

rotated to settings above and below the temperature of the kettle.

System does not produce a spark Auth

Service

Rep Only

a. AC voltage between terminals on secondary side of transformer with

unit power turned on.  If it is not  24 Volt, replace the transformer 

b. That the high tension cable is firmly attached and in good condition.  If

cracked or brittle, replace.

c. Pilot burner ceramic insulatorfor crack or break.

d. Pilot spark gap.  Regap.

Spark is present but the pilot will

not light.

Auth

Service

Rep Only

a. That the pilot valve is securely connected to terminals.

b. For 24 VAC at terminals PV and PV/MV.  If 24V is not present, replace

the ignition control module.

b. That gas pressure is at least 3.5" W.C.(8.7818  b).

c. For gas at the pilot.  If it is not flowing:

(1) Check the pilot gas line for kinks and obstructions.  

(2) Clean orifice, if necessary.

(3) Check magnetic operator for pilot valve on gas valve.  Repair or

replace as necessary.

d. That the pilot spark gap is located in the pilot gas stream.  If not, adjust

or replace the pilot burner.

e. For drafts.  Shield the pilot burner, if necessary.

Pilot lights, but main burner will

not come on  and spark does not

stay on.

Auth

Service

Rep Only

a. For 24 V between terminals MV and PV/MV while pilot is burning.  If

24V is not present, replace the ignition control module.

b. That gas pressure is at least 3.5" W.C.(8.7818  b).

c. Electrical connections of the main valve to terminals, to assure that they

are securely attached.  Check magnetic operator for main valve on gas

valve.  Repair or replace as necessary.

Pilot lights, but main burner will

not come on, the spark stays on.   

   

Auth

Service

Rep Only

a. Check for bad burner ground.  If necessary, repair with high

temperature wire.

b. Pilot burner ceramic insulator for cracks.

c. That cable is not grounded out.  If it is, correct the ground-out condition

or replace cable.

d. For proper gas pressure.

e. Clean pilot assembly, or replace if necessary.

f. Tighten all mechanical and electrical connections.

g. If the pilot flame is weak, increase pilot orifice size.

h. Replace ignition control module.

Main burner comes on but will not

stay on.

Auth

Service

Rep Only

a. Check burner ground for bad wire or connection.  Replace if necessary

with high temperature wire.

b. Check for low gas supply pressure.  If necessary, replace ignition

control module.

Pressure relief valve leaks a small 

amount  of steam when the kettle

is operating.

User

a. For contamination that prevents seating of valve.  With full pressure in

the jacket, pull the lever all the way briefly to blow the valve clean, then

let the lever snap back to seat the valve.

Auth

Service

Rep Only

b. Pressure relief valve for defects.  Replace any defective valve with an

identical valve.

Summary of Contents for AHS-40

Page 1: ...DERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLI...

Page 2: ...ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING TAKE PRECAUTIONS WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ WARNINGS AND FOLLOW DIRECTIONS ON CLEANER...

Page 3: ...INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 ZEP MANUFACTURING CO 1310 T Seaboard Industrial Blvd At...

Page 4: ...appening inside the unit These are a Water level sight glass Indicates whether there is enough water in the steam jacket b Pressure vacuum gauge Shows steam pressure and whether too much air has enter...

Page 5: ...vy box Inspect the box carefully for damage Open the container and check the unit for hidden damage Report shipping damage or shipment errors to the delivery agent Write down the model number serial n...

Page 6: ...ent the operation of the unit if the exhaust fan is not operating or if the fire suppression system is activated Failure to follow these instructions can cause bodily injury and or property damage 6 T...

Page 7: ...o or less than 1 2 PSIG 3 45kPa During pressure testing of the gas gas supply piping system at pressures equal to or less than 1 2 PSIG the kettle must be isolated from the gas supply piping system cl...

Page 8: ...COMBUSTIBLE MATERIALS DO NOT ATTEMPT TO LIGHT ANY BURNER WITH A FLAME CAUTION HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE SAFETY VALVE 1 To Start Kettle a CHECK THE WATER LEVEL IN...

Page 9: ...ER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS 2 3 5 8 cm BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING BOILING PRODUCT AND SAFE TRANSFER C An optional kett...

Page 10: ...pilot flame is not sensed within 90 seconds after spark begins a timer shuts down the entire operation To attempt a second trial for ignition turn off the power switch Check the gas supply valves and...

Page 11: ...compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to clean controls housing electrical conduit etc b Rinse the kettle thoroughly wi...

Page 12: ...er directions Rinse and drain the unit thoroughly before further use m If especially difficult cleaning problems persist contact your cleaning product supplier for assistance The supplier has a traine...

Page 13: ...plement to pull the ring will help you avoid contact with the steam 3 Jacket Filling Every day before you turn on the unit make sure the water level is approximately in the center of the water gauge g...

Page 14: ...Auth Service Rep Only b Thermostat calibration c Thermostat operation The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle Kettle stops heatin...

Page 15: ...valve on gas valve Repair or replace as necessary d That the pilot spark gap is located in the pilot gas stream If not adjust or replace the pilot burner e For drafts Shield the pilot burner if neces...

Page 16: ...16 Parts List AHS...

Page 17: ...Chain Single Jack Link 16 600 long 009009 Nipple 1 2 NPT x Close 008877 Screw Sheet Metal pan hd 12 x 1 2 lg 008769 Valve Gate 1 2 NPT 004180 Bracket faucet Mounting 16 Ga x 4 3 4 009054 Label Warnin...

Page 18: ...ur Groen Certified Service Agency Supply the model designation part description and number quantity and where applicable voltage and phase Burner Assembly AHS 40 Propane 140062 ASM Burner Manifold Pro...

Page 19: ...Panel Assembly Electri Front Panel Components Assembly Parts List To order parts contact your Groen Certified Service Agency Supply the model designation part description and number quantity and where...

Page 20: ...ing Assembly 139060 13 Fittings Sight Glass Assembly 002845 1 139187 Front Panel Components 14 Guard Rod for Gauge Glass 002981 2 122192 1 Label Indicator Lights Instructions 123803 15 Nut Hex 10 24 0...

Page 21: ...NTROL VALVE MV PV RED THERMOSTAT A 24V 3 120V COM GRN F1 G LOW WATER PROBE NC HEAT RED GRN GRN ORG GRN RED P N 137925 REV A P N 137487 P N 122192 P N 085153 TERMINAL BLOCK P N 106234 4A TRANSFORMER TO...

Page 22: ...Serial No __________________________________ Location ___________________________________ Date Purchased _____________________________ Date Installed _______________________________ Purchase Order No...

Page 23: ...r fifteen 15 months from date of shipment from Groen IV This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals and consumabl...

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